SYSTEMS AND METHODS FOR SUPRESSING NOISE FROM AN AIRCRAFT ENGINE
20210371119 · 2021-12-02
Inventors
Cpc classification
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D33/06
PERFORMING OPERATIONS; TRANSPORTING
B64C1/403
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02K1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C1/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and methods for noise suppression for aircraft are disclosed. The aircraft may include a fuselage. The aircraft may include a plurality of wings connected to or formed with the fuselage. The aircraft may include at least one engine configured to generate a propulsion force to propel the aircraft. The at least one engine may include a nozzle assembly having a nozzle body with an outlet that releases an exhaust air or a jet flow. The aircraft may include a noise suppression assembly. The noise suppression assembly may be configured to interact with the exhaust air or jet flow to substantially suppress, mitigate, reduce, or otherwise modify noise generated by the aircraft.
Claims
1. An aircraft, comprising: a fuselage; a plurality of wings connected to the fuselage; at least one engine configured to generate a propulsion force to propel the aircraft, the at least one engine including a nozzle assembly having a nozzle body with an outlet that releases an exhaust air or a jet flow; and at least one noise suppression assembly connected to the fuselage, the at least one noise suppression assembly positioned adjacent to and behind the at least one engine and configured to interact with the exhaust air or jet flow from the at least one engine to substantially mitigate noise generated by the aircraft.
2. The aircraft of claim 1, wherein the at least one noise suppression assembly comprises at least one non-linear surface or wall that is configured to modify a noise-generating structure of the exhaust air or jet flow from the at least one engine.
3. The aircraft of claim 2, wherein the at least one noise suppression assembly introduces disturbances in flow and acoustic field to facilitate enhanced noise reduction.
4. The aircraft of claim 2, wherein the at least one non-linear surface includes a plurality of protrusions and a plurality of recessed portions adjacent respective protrusions.
5. The aircraft of claim 4, wherein the plurality of protrusions and corresponding recessed portions combine to define a generally sinusoidal profile or shape.
6. The aircraft of claim 1, wherein that at least one engine is mounted to a top or upper portion of the fuselage.
7. The aircraft of claim 1, wherein the noise suppression assembly is integrated into the fuselage.
8. The aircraft of claim 1, wherein the noise suppression assembly is configured to connect to the fuselage via one or more of welding and fasteners.
9. The aircraft of claim 1, wherein the at least one noise suppression assembly is connected to one of the plurality of wings.
10. The aircraft of claim 1, wherein a ratio of: (a) a distance of the nozzle assembly to the noise suppression assembly and (b) a hydraulic diameter of a nozzle exit of the nozzle assembly is a value between about 1 to about 3.
11. The noise suppression assembly of claim 1, wherein the noise suppression assembly is integrated into a nozzle assembly of the aircraft engine.
12. A method for suppressing noise generated by an aircraft engine, the method comprising: forming a noise suppression assembly, the noise suppression assembly including a non-linear profile top surface for noise suppression; connecting the noise suppression assembly to an aircraft's fuselage; and during aircraft engine operation, suppressing, via the noise suppression assembly, noise generated via the aircraft engine.
13. The method of claim 12, wherein connecting the noise suppression assembly to the aircraft's fuselage includes integrating the noise suppression assembly with the aircraft during aircraft manufacture.
14. The method of claim 12, wherein the noise suppression assembly is connected nearby the aircraft engine.
15. The method of claim 14, wherein the aircraft engine includes a nozzle assembly, the noise suppression assembly connected nearby the nozzle assembly of the aircraft engine.
16. The method of claim 15, wherein the noise suppression assembly is connected to the aircraft such that the noise suppression assembly is positioned at a ratio of about 1 to about 3, the ratio including a distance from the nozzle assembly to the noise suppression assembly in relation to the nozzle diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present disclosure, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the detailed description, serve to explain the principles of the embodiments discussed herein. No attempt is made to show structural details of this disclosure in more detail than may be necessary for a fundamental understanding of the exemplary embodiments discussed herein and the various ways in which they may be practiced.
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DETAILED DESCRIPTION
[0043] The following description is provided as an enabling teaching of embodiments of this disclosure. Those skilled in the relevant art will recognize that many changes can be made to the embodiments described, while still obtaining the beneficial results. It will also be apparent that some of the desired benefits of the embodiments described can be obtained by selecting some of the features of the embodiments without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the embodiments described are possible and may even be desirable in certain circumstances. Thus, the following description is provided as illustrative of the principles of the embodiments of the present disclosure and not in limitation thereof.
[0044] As shown in
[0045]
[0046] As also indicated in
[0047] Additionally, as illustrated in
[0048] The engines 20 further can include an engine housing or body 30 including an intake or inlet section 32 and an exhaust section 34. These engines 20 can include jet engines, and for example, the engine housing 30 can house or otherwise be configured to receive one or more fans, one or more compressors, a combustor (e.g., with a combustion chamber), one or more turbines, an afterburner, etc., for pulling a free stream of air into the intake or inlet section 32 and releasing a controlled exhaust air/jet flow 36 (see
[0049] As further indicated in
[0050] By way of example, in one embodiment, the outlet 56 can have a width along a minor axis in a range of about 0.008 m to about 0.015 m, such as about 0.01295 m, and a width along a major axis in a range of about 0.020 m to about 0.030 m, such as about 0.0259 m. It will be understood by those skilled in the art that other, varied dimensions, including larger or smaller widths, also are possible without departing from the scope of the present disclosure. The nozzle body 52 can be made from synthetic or composite materials, such as metallic materials, fiber reinforced polymer, other materials, or some combination thereof.
[0051] The aircraft 10 also includes the noise suppression assembly 100 configured to substantially suppress, mitigate, reduce, or otherwise modify noise generated by the aircraft, as indicated in
[0052] The noise suppression assembly 100 is configured to modify flow properties, mechanisms, etc. of one or more regions or portions of the jet flow 36 to help to suppress noise generated by the aircraft 10, e.g., as generally shown in
[0053]
[0054] For example, the noise suppression assembly can employ a wavy profile configured such that it can reflect the acoustic waves at a desired frequency and can act as a passive excitation mechanism to reduce the noise more effectively when compared to the flat surface. In some embodiments, a wavy or non-linear surface shield can be provided as part of a top-mounted engine configuration. On the other hand, when the engine 20 of the aircraft 10 is mounted under the wing 14, as illustrated in
[0055] In some constructions, the suppressing surface or wall 101 can be formed as part of a wall or portion of the airframe 11, in other retrofit constructions, the suppressing surface or wall 101 can be part of a portion, e.g., a plate or other suitable elongated body, that is connected or coupled to the airframe 11, e.g., via welding, fasteners, or other suitable connection mechanisms. Still further, in some constructions, the portion, e.g., plate or elongated body, can be connected to a lower or upper portion of the engine housing 30.
[0056] As further indicated in
[0057] In one embodiment, the undulations, waves, or other protrusions 110 and recessed portions or valleys 112 are shaped or configured such that the wavy surface of the suppressing surface or wall 101 has a substantially continuous simple, sinusoidal wave profile or configuration, though other wave profiles are possible without departing from the scope of the present disclosure. The sinusoidal wave profile can include selected features, parameters, etc. (e.g., wavelength, amplitude, phase shift, etc.) to generate a specific interaction (e.g., non-linear interactions) between the jet flow 36 and its harmonic to reduce the net noise source and total radiated noise from the aircraft. For example, the wave profile can cause, or otherwise introduce, flow perturbations due to flow-surface interactions and/or reflections of near-field acoustic waves of the jet as they are impacted on the suppressing surface or wall 101 to thereby introduce the perturbations in the initial region of the jet, resulting in substantial noise suppression. As such, with embodiments of the present disclosure, the noise suppression assembly 100 can reduce noise of the aircraft 10 (e.g., in comparison to similarly constructed aircraft without the noise suppression assembly) in a range of about 2 dB to about 5 dB or more, especially in peak frequency.
[0058] Additionally, in some constructions, as shown in
[0059] Furthermore, in embodiments, the sinusoidal wave of the suppressing surface or wall 101 can be defined by the following function:
[0060] where, k=2π/λ is the wave number, and A is the amplitude that is initially assumed to be D/2. This profile ensures that the waves passing the h=3D line have a π phase shift from the impact region x/D=5, so that the waves would linearly cancel each other.
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(h/D=3,λ=5D,A=0.5D)
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(h/D=3,λ=5D,A=0.05D)
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(h/D=3,λ=2.5D,A=0.05D)
Numerical Analysis
[0064] To evaluate the effectiveness of the wavy design vs. a flat design, high-fidelity Detached Eddy Simulations (DES) were conducted to calculate the flow field and the radiated noise of a supersonic jet in both cases of using either a flat surface 200, flat plate, or flat shield or a wavy surface (e.g., suppressing surface or wall 101). Considered here is a supersonic, ideally expanded heated jet exhausting from a 2:1 aspect ratio nozzle. The flat surface study enables further understanding of the mechanisms involved. In particular, the wavy wall shielding surface (e.g., suppressing surface or wall 101) can introduce periodic disturbances to suppress the noise-generating large-scale structure, for example the introduction of subharmonics or harmonic can reduce the noise-efficient fundamental wave in the jet flow. Such a wavy wall profile may have selected several parameters such as: amplitude, wavelength, and phase shift.
[0065] A numerical approach is now presented. This is followed by validation against experimental data for a free jet and the effect of a flat surface 200. Then, an explanation on the mechanisms governing the effect of the shield on the radiated noise is provided. Two configurations were considered that match the aircraft design configuration. One in which the shield is right at the nozzle exit 56 thus allowing strong flow-surface interaction, the other is when the shield is a distance h/D=3 apart allowing strong acoustic reflection effect.
[0066] To show the benefits of the wavy shield (e.g., suppressing surface or wall 101) it is compared with the base case of using the flat surface 200. The convergent-divergent (C-D) rectangular nozzle (12.95 mm×25.91 mm) of a supersonic jet is considered, for which the acoustic field data for various distanced h/D values have been reported. The equivalent diameter of the nozzle exit is D=20.65 mm.
[0067] The base case of a supersonic jet issuing over a flat surface 200 was simulated. The thickness is about 12.7 mm and the flat surface 200 is placed parallel the jet axis and aligned with the nozzle 50's major axis, and it extends up to x/D=30 downstream of the jet axis and z/D=10.5 in the Major axis. This is similar to the configuration illustrated in
[0068] In addition to the flat surface 200 cases investigated by experimental measurements, wavy wall profiles (e.g., suppressing surface or wall 101 profile) of the noise suppression assembly 100 also are considered and shown to introduce disturbances in the flow and acoustic field to facilitate enhanced noise reduction. The wavy wall profile (e.g., suppressing surface or wall 101 profile) can include several selectable parameters such as: distance of the mean line from nozzle lip (h/D), wavelength (A), and amplitude (A.sub.wall). These parameters will be discussed in detail in the wavy wall section later.
[0069] Moreover, the computational grid that was used in these simulations contained hexahedrally dominant cells. The entire computational domain extends to 80D downstream of the nozzle exit and 10D upstream of the nozzle exit, also it extends radially up to 25D from both the major and minor axis planes. The grid spacing on nozzle walls was chosen such that it ensures y.sup.+ to have a value of 30 on the wall, and to make sure the close wall calculations of boundary layer in the RANS region are accurate. This value for y.sup.+ is calculated considering the isentropic flow assumption along the nozzle and using the nozzle exhaust velocity U.sub.j.
[0070] As it is illustrated in
[0071] The grid spacing expands gradually in both major and minor directions up to y/D=6, and z/D=10 and reaching the grid spacing of D/10. This conservative coarsening in axial direction up to x/D=40 and in major and minor directions was chosen to have a refined box to predict acoustics. The (Ffowcs-Williams Hawkins (FWH) surface used included a rectangular box from the nozzle exit extending to y/D=6, and z/D=10 in major and minor planes, and up to x/D=30 in the jet axis direction. This near field region is illustrated with the red box in
[0072] The shielded cases can have the same grid spacing as the baseline case inside the nozzle, as well as in the refinement boxes mentioned above in
[0073] The numerical solver and procedure are summarized below. The rhoCentralFoam solver in OpenFOAM can be adopted. rhoCentralFoam is an unsteady, compressible solver, that uses semi-discrete, non-staggered, Godunov-type central and upwind-central schemes. These schemes can avoid the explicit need for a Riemann solver, resulting in a numerical approach that is both simple and efficient. The solver is a density based central scheme solver and solves the compressible Favre-averaged mass, momentum, and energy governing equations in the Eulerian frame of reference. The continuity, momentum, and energy equations are solved in their conservative form as:
[0074] where ρ is the density, u is the fluid velocity, p is the pressure, and E=e+|u|.sup.2/2 is the total energy per unit mass with e being the specific internal energy. Here, T is the viscous stress tensor and is represented by Newton's Law for a non-inviscid flow as: T=−2μdev(D). Here, μ is the dynamic viscosity, D is the deformation gradient tensor D=[∇u+(∇u).sup.T]/2 and its deviatoric component is dev(D)=D−(1/3)tr(D)I, where I is a unit vector. Also, j is the diffusive heat flux that is represented by Fourier's law as j=−k∇T, where T is temperature and k is the conductivity.
[0075] In addition to the above equations, the system of equations is completed with the assumption of calorically perfect gas for which p=ρRT and e=c.sub.vT=(γ−1)RT, where R is the specific gas constant and γ=c.sub.p/c.sub.v is the ratio of specific heats at constant pressure and volume, respectively.
[0076] A Finite Volume method is applied for expressing the differential equations. In the application of the finite volume to polyhedral cells with an arbitrary number of faces, each face can be assigned to an owner cell and a neighboring cell. The directed convective fluxes mentioned above, can be interpolated using a vanAlbada scheme to provide a second order spatial discretization that, as a TVD scheme, is appropriate for capturing flow discontinuities such as shocks, and the limiter automatically provides high order stable solution. In addition, second order implicit temporal discretization can be used to ensure overall second order accuracy of the numerical simulations.
[0077] In one variation, the k−ω SST DES turbulence model can be adopted, where the URANS models are employed only in the boundary layer, while the LES treatment is applied everywhere else. Therefore, the computational cost is much efficient compared to the full LES that requires extensive near wall treatment. For the current simulations, a statistically steady solution was achieved with the k−ω SST RANS model first, then the DES simulations are carried out using the RANS results as an initial solution.
[0078] The URANS k−ω SST turbulence model relies on solving two transport equations for the turbulence kinetic energy, k, and turbulence specific dissipation rate, ω. The DES formulation of the k−ω SST model can be achieved such that in the LES regions of the grid, the solution would reduce to a Smagorinski-like sub-grid model, such that the eddy viscosity is proportional to the magnitude of the strain tensor, and to the square of the grid spacing. Therefore, the only term of the RANS model that may be different in the DES mode is the dissipative term of the k transport equation.
[0079] Far field acoustics can be obtained using the Ffowcs Williams-Hawkings surfaces integral technique. The FW-H equation is an inhomogeneous wave equation derived by manipulating the continuity equation and the Navier-Stokes equations. It can be assumed that the control surface contains all acoustic sources, and the volume integrals outside this surface can be dropped. The Farassat 1A formulation of the FW-H equations can be utilized such that the far field acoustic, is represented as:
p′(x,t)=p′.sub.T(x,t)+p′.sub.L(x,t)+p′.sub.Q(x,t) (4)
[0080] Details of the implementation of the formulations in OpenFOAM using the dynamic libraries may be understood by those of skill in the art. For a non-moving control surface, the surface integral equations are simplified to:
[0081] where, all the terms can simplify to,
[0082] Here, r is the distance between source and observer. {dot over (L)}.sub.r, and {dot over (U)}.sub.n represent the source time derivatives. The subscripts r or n denote a dot product of the vector with the unit vector in the radiation direction {circumflex over (r)}, or the unit vector in the surface normal direction {circumflex over (n)} respectively. The term “ret” refers to retarded time. The term, f=0, represents closed surface integration on the control surface. The last term in equation (4), p′.sub.Q, is the volume integral which represent quadrupole (volume) sources in the region. The contribution of the volume integrals becomes very small when the source surface encloses the source region. Hence this term is ignored in the computations presented here, since the FWH is at a considerable distance from the sources.
[0083] At the nozzle inlet, a total pressure condition of 3.67 MPa is specified and the jet was expected to be ideally expanded with a NPR value of 3.67. Temperature at the inlet of the nozzle is prescribed to 900K to ensure the TR=3.0. where ambient pressure is P.sub.a=101325 Pa, and has a temperature value of T.sub.a=300K. Advective far-field condition was imposed on the rest of the domain boundaries, which corresponds to “waveTransmisive” boundary conditions in OpenFOAM. This non-reflecting condition is based on the same idea of non-reflecting boundary condition as mentioned by Poinsot and Lele [32] without full inter-field coupling.
[0084] The nozzle inner walls are prescribed as adiabatic no-slip condition, so the RANS simulations near the wall can predict the boundary layer with the specified y.sup.+. On the other hand, on the flat plate adiabatic slip conditions can be imposed. Since the flat plate is only to reflect the acoustic wave, the no-penetration rule is enforced by imposing ∂p/∂n=0 for pressure, and zero normal velocity u. {circumflex over (n)}=0.
[0085] For validation purposes and comparison with experimental measurements, the isolate jet (no shielding plate) and the wall jet flow case (flat plate at h/D=0) also are presented. The Turbulent Kinetic Energy (TKE) is illustrated in
[0086] To investigate the effect of the flat plate 200 on radiated noise in far field, acoustic spectra are presented at two main microphone probes located at 152° prescribed as points A an A′. More specifically, the two probe angles are measured from the upstream of the jet axis, but on the shielded side. The acoustic results are calculated and compared with experimental data. The location of the probes, the reflected side, and the shielded side are illustrated in the schematics shown in
[0087] For the exemplary spectral data presented here, 4 sequences of 1024 samples were collected at a sampling frequency of 204.8 kHz. Fast Fourier transform can be applied to obtain the narrowband noise spectrum. The frequency can be a non-dimensionalized to obtain Sound Pressure Level (SPL) (dB rel 20 μPa), as a function of Strouhal number, as explained in the earlier sections.
[0088]
[0089] Comparing the SPL spectra in
[0090] As expected, drastic reduction in noise levels is observed for all plate configurations relative to the free jet. The observed reduction of noise levels is caused by the shielding effect of the plate on the noise sources from the jet plume. Such drastic reduction in the SPL is due to the dimension of the flat plate used in the numerical simulations and the experiment, and the noise reduction in the shielded direction is highly influenced by the dimensions of shielding surface.
[0091] As illustrated in the TKE figures, the potential core of the jet is affected by the flat plate 200, reducing the turbulence in the near nozzle region of the flat plate. Moreover, the separation of the boundary layer from the flat plate induces fluctuations in the further downstream of the flat plat and gives rise to generation of a dipole-like source at the trailing edge of the flat plate 200. The acoustic results are presented for validation purposes, as well as, showing the shielding effect. The recent theoretical work employs rapid distortion theory and exhibits the asymmetry of the shear layer when it exhausts over a flat plate. To elaborate the mechanism that causes an increase of SPL in the shielded direction due to the flat plate, the root mean square (RMS) of the fluctuation component of the pressure (p′=p−
[0092] Following up on the baseline and wall jet cases mentioned earlier, the distance of the flat plate from the jet axis can have an effect on the flow field and acoustics of the jet and compare with the baseline and wall jet (h/D=0).
[0093]
[0094] These reflections can have an impact on the turbulence structure of the jet. The effect of the location of flat plate on TKE is shown in
[0095]
[0096] Most of the reflected noise increase is observed in just the lower frequency, while the noise increase is observed for the entire range of spectral frequencies for the (h/D=0). It can be concluded that, in the (h/D=3) case, the noise increase in the reflected side is mainly due to interaction of the reflected waves with the jet flow 36 and energizing the noise sources in the shear layer. On the other hand, the wall jet flow in the (h/D=0) case, not only has the same mechanism involved, it also introduces the trailing edge noise source as an additional source of noise that increases the reflected side noise more drastically. To visualize the effect of (h/D), the acoustic results for the isolated Jet, flat plate at h/D=0, and h/D=3 are plotted together in
[0097] The acoustic data from numerical investigations suggest that, although the flat plate design provides the reliable acoustic shielding effect in the shielded direction. However, the noise level increase in the reflected side, makes these approaches less attractive to be implemented as a fixed design for a practical engine top configuration. Hence, modifications in the shielding plate profile is suggested here to improve the noise reduction of the shielding wall in both directions.
[0098] The main objective is to introduce disturbances to reduce the noise. To do this, the (h/D) parameter are sought to be limited to 0 and 3 for two reasons: (1) to be able to distinguish the effect of flow field vs. acoustic field. (2) to produce enough data to compare with corresponding experimental (and numerical) data for flat plate cases. Here the specifications of the wavy wall at (h/D=3) are discussed.
[0099] To identify the dominant the frequency and wavelength of the acoustic waves, the acoustic waves along the two main radiation angles of ψ=136°, and 152° measured from upstream of the jet axis are investigated. These radiation paths along with the horizontal line denoting the shielding plate are illustrated in
[0100] The spectra shows the peak frequency occurring at St=0.12˜0.13, and since Strouhal number is defined as St=fD.sub.e/U.sub.j, for a wavelength defined as λ=c/f. One can easily calculate the corresponding wavelength as:
[0101] Here, M is the isentropic jet exhaust Mach number. For the given peak frequencies, the wavelength would have a value of around 4.5 D-5 D. This calculation is consistent with the wavelengths observed in
[0102] The numerical results for the three wavy wall embodiments, i.e., wavy embodiment 1 (h/D=3, λ=5D, A=0.5D); wavy embodiment 2 (h/D=3, A=5D, A=0.05D); wavy embodiment 3 (h/D=3, λ=2.5D, A=0.05D), depicted in
[0103] Near field SPL is shown in
[0104] The TKE contours shown in
[0105] The foregoing description generally illustrates and describes various embodiments of the present invention. It will, however, be understood by those skilled in the art that various changes and modifications can be made to the above-discussed construction of the present invention without departing from the spirit and scope of the invention as disclosed herein, and that it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as being illustrative, and not to be taken in a limiting sense. Furthermore, the scope of the present disclosure shall be construed to cover various modifications, combinations, additions, alterations, etc., above and to the above-described embodiments, which shall be considered to be within the scope of the present invention. Accordingly, various features and characteristics of the present invention as discussed herein may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the invention, and numerous variations, modifications, and additions further can be made thereto without departing from the spirit and scope of the present invention as set forth in the appended claims.