MACHINING CENTER
20220203573 · 2022-06-30
Inventors
Cpc classification
B27C9/00
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/308288
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q39/029
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/307728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q39/046
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/308344
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q39/04
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/024
PERFORMING OPERATIONS; TRANSPORTING
International classification
B27C9/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machining center includes a number N of workpiece tables. A number N of first guides extend parallel to a first direction. Along the first guides is movable respective to workpiece tables, one for each first guide. A number N-1 of second guides extend parallel to a second direction transverse to the first direction. A number N-1 of machining groups each include at least one machining head. Each machining group is movable parallel to the second direction along a respective second guide. A number N×(N-1) of machining areas is provided. The machining groups can operate on workpieces present on the tables. Along each first guide, or for a respective table, there is present N-1 machining areas, one for each machining group, so that each machining group can operate, according to a programmed work cycle, on all the N workpiece tables.
Claims
1. A machining center, comprising: three workpiece tables; three first guides, which extend parallel to a first direction, each of said three workpiece tables being movable, separately from said other two of said three workpiece tables, along a respective one of said first guides, two second guides, which extend parallel to a second direction orthogonal to said first direction; two machining groups each comprising at least one machining head, each machining group being movable parallel to said second direction along a respective one of said second guides; six machining areas in which said two machining groups can machine said workpieces present on said three workpiece tables, along each first guide there being present two machining areas, one for each machining group, so that each machining group can operate, according to a programmed work cycle, on all of said three workpiece tables; three workpiece loading/unloading areas, one for each workpiece table.
2. The machining center according to claim 1, further comprising a portal structure comprising a front side and a rear side, said portal structure being arranged orthogonally to said three first guides, one of said two machining groups being provided on said front side or on said rear side of said portal structure and being movable parallel to said second direction, on a respective one of said two second guides.
3. The machining center according to claim 2, wherein said portal structure is placed in an intermediate position of said three first guides, so that said workpiece tables are movable on said three first guides through said portal structure, passing from said front side of said portal structure to said rear side.
4. The machining center according to claim 2, wherein on said portal structure there are movable in said second direction: said two machining groups arranged respectively on said front side and on said rear side of said portal structure, on each of said front side and rear side there being arranged a respective one of said second guides, or a single one of said two machining groups arranged on said front or rear side of said portal structure.
5. The machining center according to claim 1, wherein said at least one machining head of at least one of said two machining groups is of a type: with two machining axes, with a first vertical translation axis and a second horizontal translation axis corresponding to an axis of one of said two second guides on which it is movable, so that, in combination with said two machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with three machining axes; or with four machining axes, with said first vertical translation axis and said second horizontal translation axis corresponding to said axis of one of said two second guides on which it is movable, a third rotation axis and a fourth rotation axis, so that, in combination with said four machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with five machining axes.
6. The machining center according to claim 1, wherein at least one of said two machining groups comprises a single machining head.
7. The machining center according to claim 1, wherein at least one of said two machining groups comprises two machining heads, movable independently from one another parallel to said second direction.
8. The machining center according to claim 1, wherein said three workpiece loading/unloading areas are provided in first end areas of said three first guides.
9. The machining center according to claim 1, wherein a first one of said two machining groups comprises a single machining head and a second one of said two machining groups comprises two machining heads, movable independently from one another parallel to said second direction, the machining center further comprising: a portal structure comprising a front side and a rear side, said portal structure being arranged orthogonally to said three first guides, said single machining head being provided on said front side of said portal structure, while said other two machining heads, independently movable from one another, being provided on said rear side of said portal structure, each of said three first guides comprising a respective first end area and an opposite second end area, wherein each of said three workpiece loading/unloading areas is provided in a respective one of said first end areas of said three first guides, said rear side of said portal structure facing said workpiece loading/unloading areas, said portal structure being placed in an intermediate position of said three first guides, so that said workpiece tables are movable on said three first guides through said portal structure, passing from said rear side of said portal structure to said front side and vice-versa.
10. The machining center according to claim 8, further comprising a load-bearing structure provided in second end areas of said first guides, wherein on said opposite side with respect to said first end areas, on said load-bearing structure there being provided at least one of said two second guides for a respective machining group.
11. The machining center according to claim 10, wherein said load-bearing structure is a portal structure positioned over said second end areas of said first guides, or faces said second ends of said first guides, without being positioned over them.
12. The machining center according to claim 10, wherein said machining group movable on said load-bearing structure comprises at least one machining head with at least three axes, a first vertical translation axis and a second horizontal translation axis corresponding to said axis of said second guide on which it is movable, and a third translation axis parallel to said first direction.
13. The machining center according to claim 1, further comprising an electronic control unit on which there is provided a program for managing a cycle of movements of said tables which provides for, for each table: positioning in said corresponding loading/unloading area, to load at least one workpiece onto said table; translation from said corresponding loading/unloading area toward one of said six machining areas along said corresponding first guide and positioning in said one of said six machining areas in which programmed machining operations can be carried out by one of said six machining groups; translation toward another machining area along said corresponding first guide and positioning in said another machining area in which programmed machining operations can be carried out by another of said machining groups; translation toward said corresponding loading/unloading area to unload said workpiece and restart said cycle on a subsequent workpiece from said step corresponding to said positioning in said corresponding loading/unloading area, to load at least one workpiece onto said workpiece table.
14. A machining center, comprising: three workpiece tables; three first guides, which extend parallel to a first direction, each of said three workpiece tables being movable, separately from said other two of said three workpiece tables, along a respective one of said first guides; two second guides, which extend parallel to a second direction orthogonal to said first direction; two machining groups, one of said two machining groups comprising a single machining head movable parallel to said second direction along a first one of said second guides, and another one of said two machining groups comprising two machining heads movable independently from one another parallel to said second direction along a second one of said second guides; six machining areas in which said two machining groups can machine said workpieces present on said three workpiece tables, along each first guide there being present two machining areas, one for each machining group; three workpiece loading/unloading areas, one for each workpiece table; a portal structure comprising a front side and a rear side, said portal structure being arranged orthogonally to said three first guides, said single machining head being provided on said front side of said portal structure, while said other two machining heads being provided on said rear side of said portal structure, said portal structure being placed in an intermediate position of said three first guides, so that said workpiece tables are movable on said three first guides through said portal structure, moving from said rear side of said portal structure to said front side and vice-versa, said rear side of said portal structure facing said three workpiece loading/unloading areas.
15. The machining center according to claim 14, wherein said at least one machining head of at least one of said two machining groups is of a type: with two machining axes, with a first vertical translation axis and a second horizontal translation axis corresponding to an axis of one of said two second guides on which it is movable, so that, in combination with said two machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with three machining axes; or with four machining axes, with said first vertical translation axis and said second horizontal translation axis corresponding to said axis of one of said two second guides on which it is movable, a third rotation axis and a fourth rotation axis, so that, in combination with said four machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with five machining axes.
16. The machining center according to claim 14, wherein said three workpiece loading/unloading areas are provided in first end areas of said three first guides.
17. A machining center, comprising: a matrix structure comprising matrix columns and matrix rows; three workpiece tables; three first guides representing said matrix columns of said matrix structure, each of said first guides extending parallel to a first direction, each workpiece table being movable along one of said first guides; a portal structure arranged transversely to said first guides and comprising opposite front and rear sides, said portal structure being placed in an intermediate position of said three first guides, so that said three workpiece tables are movable on said first guides through said portal structure, passing from said rear side to said front of said portal structure; two second guides representing said matrix rows of said matrix structure, each second guide being provided on a respective side of said portal structure, each of said second guides extending parallel to a second direction, said second direction being orthogonal to said first direction; two machining groups, each machining group being movable parallel to said second direction along a respective one of said two second guides, wherein a first of said machining groups comprises a single machining head, wherein a second of said machining groups comprises two machining heads, movable independently from one another parallel to said second direction; six machining areas, wherein said two machining groups are configured to machine said workpieces present on said workpieces tables in said machine areas, wherein two machining areas are present along each column of said matrix structure, each machining group can operate on one row of said matrix structure, each machining group can operate on all said three workpiece tables; three workpiece loading/unloading areas, one for each workpiece table, said rear side of said portal structure facing said three workpiece loading/unloading areas.
18. The machining center according to claim 17, wherein said at least one machining head of at least one of said two machining groups is of a type: with two machining axes, with a first vertical translation axis and a second horizontal translation axis corresponding to an axis of one of said two second guides on which it is movable, so that, in combination with said two machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with three machining axes; or with four machining axes, with said first vertical translation axis and said second horizontal translation axis corresponding to said axis of one of said two second guides on which it is movable, a third rotation axis and a fourth rotation axis, so that, in combination with said four machining axes corresponding to said movement of said three workpiece tables along said respective first guides, said machining center is at least with five machining axes.
19. The machining center according to claim 17, wherein said three workpiece loading/unloading areas are provided in first end areas of said three first guides.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] In the drawings:
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0073] With reference to the above cited Figures, a workpiece center for machining wooden workpieces is generally indicated by number 10.
EXAMPLE 1
[0074] Machining center 10 comprises a number N equal to three, of first rectilinear G1, G2 and G3 guides, which extend parallel to a Y horizontal direction. The development directions of each first guide, that is to say the handling directions of the T tables, are indicated respectively by y1, y2 and y3.
[0075] On these first G1, G2 and G3 guides (hereinafter, when referring to all three, or indifferently to one or the other, they will also be indicated simply with G), are assembled respective T1, T2 and T3 workpiece tables, one for each guide (hereinafter, when referring to all three, or indifferently to one or the other, they will also be indicated simply with T). Each table can carry one or more P pieces (only shown in the top views, that is to say, in Figures from 3 to 7).
[0076] Preferably, such P pieces can be of the elongated type, that is to say, in which a longitudinal dimension prevails over the other two, or even develop predominantly in two dimensions, such as for example in window and door frames. It must be understood that even other types of pieces of the most varied shape can be loaded and machined on the machining center tables according to the invention.
[0077] The T tables can be translated on the numerically controlled G guides.
[0078] A portal type bearing structure is generally indicated by numeral 11. This portal structure 11 is arranged transversally, in an orthogonal mode, to the first G guides. More particularly, this portal structure 11 is arranged in an intermediate position to the G guides so that the T tables are movable on the first G guides under the portal structure, being able to pass from the front side 12 to the latter's rear side 13, and vice versa, or positioning itself partially under that portal structure, if necessary.
[0079] On two front and rear sides 12 and 13 of the portal structure 11, there are two second guides W1 and W2 (hereinafter, when referring to both, or indifferently to one or the other, they will also be indicated simply with W), one for each side, which develop parallel to a second X direction, horizontal and orthogonal to the first Y direction.
[0080] On these second W guides, are arranged two movable machining groups, one for each side, respectively indicated with K1 and K2 (hereinafter, when referring to both, or indifferently to one or the other, they will also be indicated simply with K). Each K machining group can move independently of each other and can move indifferently over either of the first G guides so that they can operate on both T tables. Each K machining group operates only on one table at a time, as it will be clearer further down.
[0081] In this example, the K1 and K2 machining groups each include a machining head, respectively indicated by H1 and H2 (hereinafter, when referring to both, or indifferently to one or the other, they will also be indicated simply with H). The development directions of the second W1 and W2 guides, that is to say the translation directions of the K groups or H heads, are indicated with x1 and x2 and are marked, for simplicity's sake, on the H heads. These machining heads can be of one spindle 15 type or more than one spindle, according to known types. Tool holder storages 18 can be present, for example arranged along the portal structure.
[0082] The H machining heads can be two or more machining axes. For example, H1 head has a first vertical translational axis z1 and a second axis of horizontal translational corresponding to axis x1 of the second guide W1 on which it moves, so that in combination with the axes y1, y2, y3 corresponding to the movement of T1, T2 and T3 tables along their respective first G1, G2 and G3 guides, the machining center is of the type of at least 3 machining axes. It is also possible to add to H head the other machining axes. For example, the H1 head can have a third rotational axis g1 parallel to the first Y direction and a fourth rotation axis r1 parallel (or coincident) to the vertical translation axis z1, so that, in combination with rotation axis y1 corresponding to the movement of T1 table the machining center 10 is at least at 5 machining axes.
[0083] Each H head is movable, independently of the other, on the respective second W guide according to its direction x1 or x2, so that it can operate on both T tables.
[0084] By combining the movement of tables T and of the K (or H heads) machining groups, in the machining center 10, 3×2=6 machining areas are defined, in which the K machining groups can operate on the P pieces on T tables; these machining areas are shown from the top in a “matrix” diagram in Figures from 4 to 7 and indicated by letter J and a pair of subsequent numbers where in the first number corresponds to the number relative to the first guide along which moves a table, while the second number corresponds to the number related to the second guide along which a machining group moves (for example, T1 table moves on the first G1 guide and the K2 machining group moves on the second W2 guide, so that the machining area defined by the movement of the K2 machining group and the movement of T1 table is designated J12). These machining areas are practically the spaces occupied by the tables during machining with the groups and do not correspond only to a fixed position of the tables.
[0085] More in detail, in this example, along each first guide G, that is, for a respective T table, there are two machining areas, one for each machining group, so that each K machining group (that is, the respective machining H heads) can operate, according to a programmed machining cycle, on both workpiece T tables, preferably in a non-contemporary manner.
[0086] In the first end areas of the first G1, G2 and G3 guides, the F10, F20 and F30 loading/unloading areas of the respective T tables are defined (hereinafter, when referring to both, or indifferently to one or the other, they will also be indicated simply with F). The Figures show an operator handling unloading and loading operations, but it is evident that such operations can also be performed by automatic loading/unloading systems, for example of the known type.
[0087] Suitably, there is a protection guard 16 surrounding the machining center. The F loading/unloading areas are outside the protection guard 16, in order to allow an operator to handle the loading and unloading operations.
[0088] Machining center 10, comprises, as it is obvious, an electronic control unit, not shown in the Figures, suitable for the management of the center thereof. An advantageous program is provided on this center, which manages the T table coordinated movement cycles to make the machining through the K machining groups, which allows optimizing the machining times by reducing downtimes.
[0089] From a practical point of view, according to the invention, there is a K machining group number lower by one unit with respect to the number of tables (and corresponding loading/unloading areas), with the same groups that can anyway operate on all tables (a machining group cannot operate simultaneously on multiple tables).Therefore, it is possible to program the machining center so that when a table is at the unloading step, the other two are engaged in operating with distinct machining groups, so that each table is engaged, after the loading of the workpiece, first with one machining group and then with the other machining group, before returning to the unloading position of the just finished machining workpiece.
[0090] See the concrete example described below. As previously mentioned, Figures, from 4 to 7, show a “matrix” diagram of the machining center, in which the columns represent practically the first G guides, while two lines represent the W guides on which run the K groups or the machining H heads. The crossings of such lines with the columns represent in practice the J machining areas.
[0091] For example, with reference to
[0092] Subsequently (
[0093] Subsequently (
[0094] Subsequently (
[0095] It is clear that the tables moving order in other machining cycles can be different by maintaining the same logic of the invention.
[0096] Practically, with the machining center according to the invention, all tables can be neatly machined first by a group and then by the other and it is possible to carry out the loading/unloading steps at a “masked” time during machining
EXAMPLE 2
[0097] In some cases, for greater productivity, as shown in
[0098] For example, by considering the double-headed K2 group and P and P′ double workpiece, an H2 head can be used to perform fast operations, for example milling, while the H2bis head can perform slower operations, for example smoothing. Thus, the required times for the various steps may result to be particularly balanced.
[0099] The machining cycle remains as described above, with the difference that while in the previous example machining K2 group comprised machining by only H2 head, now the same group provides machining consisting of two “parallel” machining operations performed by respective H2 and H2bis heads.
[0100] The operation and machining cycles are substantially the same as that described above, and the diagrams in Figures from 4 to 7 apply also in this case.
EXAMPLE 3
[0101]
[0102] On the portal structure 11, on the front side 12, is provided a said W2 guide, horizontal and orthogonal to the G guides, on which a machining K2 group is arranged, bearing a machining H2 head, such as those described above.
[0103] On the end bearing structure 111 is provided a first W1 guide, on which is arranged a machining K1 group, which comprises two machining H1′ and H1′bis heads (the latter is hatched) of a different type with respect to that described so far. In fact each one of these has, in addition to the machining axes provided for the previous heads a further translation axis y1′ parallel to the Y direction, so as to allow machining along this axis when the respective T table with which it interacts has arrived in the end of stroke G guide position, a position wherein the table cannot advance any longer. It is clear that the two H1′ and H1′bis heads can operate also individually on a table and not necessarily in pairs (in any case the K1 group operates on one table at a time, whether it uses one of the two heads, or if it uses them both at the same time).
[0104] The operation and the machining cycle is substantially the same as that described above, and the diagrams in Figures from 4 to 7 apply also in this case.
EXAMPLE 4
[0105]
[0106] In this new Example, a new first G4 guide was added for a respective T4 table. Consequently, according to the invention, a third machining K3 group was added (the machining K groups are equal to three in number, that is, one less than the tables).
[0107] With respect to the previous Example, portal structure 11 has a second W3 guide on the rear side 13 of the structure, and on that guide there is arranged machining K3 group. In this example there is an H3 head movable along W3 in the x3 direction, similar to the H2 heads of Example 1 or Example 3.
[0108] The machining cycle is similar to the previous examples. Reference is made to the new “matrix” diagrams shown in Figures from 13 to 17 (diagrams defined as in the previous Examples). For example, with reference to
[0109] Subsequently (
[0110] Subsequently (
[0111] Subsequently (
[0112] Subsequently (
[0113] It is clear that the moving order of the tables in other machining cycles can be different, by maintaining the same logic of the invention.
[0114] Practically, with one more table and machining group, the machining steps increase by one step with respect to the previous Examples.
EXAMPLE 5
[0115] This Example (
[0116] On the rear side 13′ of the portal structure 11′ there is a second W1 guide on which is arranged a machining K1 group having an H1 head similar to the heads described in the first Example.
[0117] The machining cycle of the machining center of this Example is similar to that of Example 4, described above.
[0118] It is clear that the Examples described up to now can be combined among them. The various machining groups can have one, two or more machining heads.
[0119] The number of the first G guides and T tables can be more than four. For example, with five tables it may be possible to use two portal structures that overlap the first G guides, with machining groups arranged on both sides of both portal structures.
[0120] In the case of six tables, to such a configuration it can be added an end bearing structure 111 such as that described in Examples 3 or 4.
[0121] The type of heads (mono or multi-spindle, tool changing, etc.) for each group, the number of machining axes thereof, type, number and position of tool storages, etc., can be significantly varied, depending on the requirements and the state of the art.
[0122] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.