Highly Efficient Energy-saving House
20220205237 · 2022-06-30
Inventors
Cpc classification
F16L59/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B30/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04B1/7641
FIXED CONSTRUCTIONS
F16L59/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A highly insulated house, wherein on the basis of current technology of house insulation, a connecting structure with function of thermal-break bridge is set between the door and window's outer frame and the house's frame and external wall, and in the multiple-layered insulating structure of the house there is set a structure of wooden insulating bars or plastic insulating bars filled with insulating fiber, also there is set a fastener with function of thermal-break bridge, thus the overall insulation performance of the house is further boosted; wherein overlapping water boards are set between the multiple-layered insulating blocks of the external wall and roof, and water-proofing insulating blocks are set at the house frame, thus more convenient water-proofing is realized; wherein adhesive tape and insulating plate are set at the inner side of the insulating blocks of external wall and roof, so more convenient air-sealing is realized; wherein insulating structures of thin film with the multiple-layered connection, and with the block-connection by manual sticking or welding, with the automatic block-connection by direct molding, or by flat brim addition, by straight brim addition, by web-shaped addition—are used, thus for a house already built as well as a new house realization of high insulation is convenient and fast.
Claims
1. A highly insulated house, in which the insulating structure with multiple layers of cavity has a structure of insulating fibers that is set at the sides to prevent heat conductivity and to further boost the insulating performance of the whole house.
2. The highly insulated house according to claim 1, wherein the insulating structure with multiple layers of cavity has wooden insulating bars: In one of the cavities of the insulating structure (91) with multiple layers of cavities, wooden horizontal insulating bar (92) and vertical insulating bar (93) are connected at the perimeter of the cavity at the position of bolt hole (94); In wooden insulating bars (92,93) there are set connectors (95); Connectors (95) join the connectors of plastic insulating bars (96); Multiple plastic insulating bars (96) are connected to the wooden insulating bars (92,93) to form successive small boxes (98); Small boxes (98) are filled with insulating fiber; Thus heat conductivity between sides of the multiple layers of cavity and the outside can be minimized.
3. The highly insulated house according to claim 1, wherein the insulating structure with multiple layers of cavity has plastic insulating bars: In one of the cavities of the insulating structure (101) with multiple layers of cavities, plastic insulating bars (102) form successive horizontal boxes, plastic insulating bars (103) form successive vertical boxes; In the perimeter of the cavity at the position of bolt hole (104) the horizontal boxes and vertical boxes are connected; At the position of bolt hole (104) the horizontal box of insulating bar (102) and the vertical box of insulating bar (103) have a ring with spokes connecting the ring to the horizontal or vertical box; The horizontal and vertical boxes are filled with insulating fibers (105), so that the heat conductivity between sides of the multiple layers of cavity and the outside can be minimized.
4. The highly insulated house according to claim 1, wherein the insulating structure with multiple layers of cavity has fastener with thermal-break bridge: On the front-most layer and back-most layer of the structure with multiple layers of cavity there are respectively connected the front fastening plate (351), and the upper back fastening plate (362), lower back fastening plate (363); Fastening plates (351,362) are connected by wooden block (355); On the turning piece (379) of fastening plate (351) there is set a connector; In the turning piece (3711) of fastening plate (363) there is set a hole through which there is set threaded rod (3712); On threaded rod (3712) there is set a connector; The two ends of wooden connecting bar (3714) are respectively connected to the connectors of turning piece (379) and threaded rod (3712); On threaded rod (3712) there are set nuts at the two sides of turning piece (3711)'s hole; Through turning these nuts, the distance between turning pieces (379,3711) can be adjusted, so as to avoid dislocation of the front-most layer and the back-most layer. The above fastener forms the thermal-break bridge, further improving the insulating performance of the structure with multiple layers of cavity.
5. The highly insulated house according to claim 1, wherein insulating plate is set at the inner side of the multiple-layered insulating blocks of external wall and/or roof: At the external wall and/or roof, the left multiple-layered insulating block (191) and the right multiple-layered insulating block (192) have connectors (195) at the inner side near their boundary; In insulating plate (216) there are set slots (2161); Spinous strip (227) has connector (2271) at its end; Connector (2271) can be connected to connector (195) so that spinous strip (227) is connected to multiple-layered insulating blocks (191,192); Spinous strip (227) can enter slot (2161); Slot (2161) can lock spinous strip (227), making it movable only to the outer direction so as to fasten insulating plate (216); Spinous strip (227) may be separately set; It may also be set as an integrated part of the multiple-layered insulating block.
6. The highly insulated house according to claim 1, wherein rain boards are set for protruding columns at the roof: Around protruding column (321) is set rain board (322); The roofs outer insulating block (323), inner insulating block (324) have an opening for protruding column (321); The insulating blocks (323,324) bend upward at their border, and also bend upward around the opening for the protruding column; At the border of insulating blocks (323,324), the upward bending (3231) of the outer insulating block (323) covers the upward bending (3241) of the inner insulating block (324); The upward bending of insulating block (323) extends upward along the upper side (3211) of protruding column (321) to form the extended plate (3232); Extended plate (3232) is integrated to the upward bending (3231) to form one body which passes over the upward bending (3241), and on the side of the inner insulating block (324) this integrated body is at the upper side of the upward bending at the opening; The perimeter of extended plate (3232) bends upward, which can further prevent the rain flowing on the upward bending (3231) from entering the sift around the protruding column; The upward bending of extended plate (3232) shall not join insulating blocks (323,324), but have a space to make the rain easily drained; Between protruding column (321)'s rain board (322) and the roofs insulating blocks (323,324) there is set the middle rain board (331); Middle rain board (331) has the upper part (341) and the lower part (342), which are combined together.
7. A horizontal insulating block at the frame of insulated house: Said horizontal insulating block (231) is connected to connecting bar (233) and connecting cylinder (234); Connecting cylinder (234) is set around connecting bar (233); The insulating block (231)'s connecting bar (233) is inserted into the connecting cylinder (235) of the house frame's connecting rod (237); Connecting cylinder (235) of the house frame's connecting rod (237) is inserted into connecting cylinder (234) of the insulating block; Connecting bar (233) of the insulating block passes through connecting cylinder (235) of the house frame's connecting rod (237), and has screw thread and bolt nut (236) or a pin at its end; Thus the insulating block's connecting bar (233) and connecting cylinder (234) are fixed to the connecting cylinder (235) of the house frame's connecting rod (237); The house frame's connecting rod (237) is connected to the horizontal part (238) of the house frame.
8. A Structure for water-proofing of horizontal insulating blocks at the frame of insulated house: The horizontal insulating block (272) is installed outside of the horizontal part (271) of house frame; The external wall's multiple-layered insulating blocks (273, 274) respectively above and below the horizontal part (271) of house frame are pushed from inside the room onto connecting rods (275,276), and are fixed by the gasket and bolt nut at their end; A protruding brim (2731) is set at the bottom of insulating block (273)'s outer side, and/or the bottom of insulating block (273) is set slant outward; and the outer side of insulating block (273) surpasses the position of horizontal part (271) of house frame; thus the rain is unable to flow from insulating block (273)'s outer side onto the horizontal part (271) of house frame; On the top of the inner side of insulating block (274) there is set an protruding brim (2741), and/or the top of insulating block (274) is set slant outward; and the position of insulating block (274) surpasses that of the horizontal part (271) of house frame, so as to be aligned with the position of insulating block 273; so the rain will flow from the outer side of block (273) onto the outer side of block (274), but not enter the room; Alternatively, the structure for water-proofing may be as follows: On the external wall's multiple-layered insulating block (292) above the horizontal part (291) of house frame there is set rain board (294) along the horizontal insulating block (293), so that the rain will not flow into the tiny rift between the horizontal insulating block (293) and the external wall's insulating block (292); On the top of insulating block (293) and near its brim there are set double grooves (295,296), in which grooves there is set elastic rubber bar (297); On the top of elastic rubber bar (297) there is set a protuberance (2971); The level of protuberance (2971) is higher than the lower brim of rain board (294); Insulating block (292) is pushed outwards along connecting rod (298), and rain board (294) presses down protuberance (2971) and passes it to let it restore the original shape; As protuberance (2971) is higher than the lower brim of rain board (294), the rain cannot pass protuberance (2971) to reach the inner side of insulating block (293); For connection of the rain board on the external wall's multiple-layered insulating block along the horizontal insulating block (293), the method of Upper Bending or Lower Bending is used; In the Upper Bending, the outer layer (3011) of the external wall's multiple-layered insulating block (301) above the horizontal part of house frame is bent outward to form rain board (294) at the level a little above the horizontal insulating block; At the outer layer of insulating block (301) there is installed the lower outer panel (3021) below rain board (294); Outer panel (3021) extends to the bottom of insulating block (301); In the Lower Bending, the outer layer of the external wall's multiple-layered insulating block (311) above the horizontal part of house frame is cut at the level a little above the horizontal insulating block to form the upper outer panel (3111); The cutting face shall slant outward; At the outer layer of insulating block (311) there is installed the lower outer panel (3121); Outer panel (3121)'s top fits the slant cutting face and is bent outward to form rain board (294); Outer panel (3121) extends to the bottom of insulating block (311).
9. The structure for water-proofing according to claim 8, wherein the upper connecting rod (275) and the lower connecting rod (276) of the external wall's multiple-layered insulating blocks (273, 274) have rain covers as follows: On the upper connecting rod there is installed the middle rain cover (281) and the upper rain cover (282); On the lower connecting rod there is installed the lower rain cover (283); At the lower part of the upper connecting rod there is set hole (284) or more holes; In rain cover (281) there are set holes at the position of hole (284); Rain cover (281) is put at the lower part of the upper connecting rod, and is fixed by binding strip put through hole (284) or more holes; The upper connecting rod is extended to the right, and a hole (285) is set at its end; The upper rain cover (282) envelopes the upper connecting rod's extended part to the right and have holes at the position of hole (285), have protuberance (2821) at the left side of hole (285); Rain cover (282) is pushed to the upper part of the upper connecting rod and is fixed with binding strip put through hole (285); At the lower connecting rod there is set hole (286) or more holes; And in the lower rain cover (283) there are set holes at the position of the lower connecting rod's hole; The lower part of the lower connecting rod is extended to the right, and a hole (287) is set at its end; Also on rain cover (283) a protuberance (2831) is set at the left side of hole (287); Rain cover (283) is pushed to the lower connecting rod to clamp it, and is fixed with binding strip put through holes (287,286); Alternatively, of the middle rain cover (281), upper rain cover (282), and lower rain cover (283), one or more may be fixed to the connecting rod through one or more of the following means: buckling, sticking, welding, embedding, riveting, and bolting.
10. A vertical insulating block at the frame of insulated house: Except for the position at the corner of house, the vertical insulating block (241) is mounted to the vertical part (242) of the house frame; The method to connect the vertical insulating block (241) to the house frame's connecting rod (243) is the same as what's described in claim 7 about connection of the horizontal insulating block (231) and the house frame's connecting rod (237): On vertical insulating block (241) there are set connecting cylinder and connecting bar; On the house frame's connecting rod (243) there is set connecting cylinder; These connecting cylinders are inserted or pushed to each other; And the vertical insulating block's connecting bar passes through the house frame's connecting cylinder, having screw thread and bolt nut or a pin at its end; At position of the corner of house, the vertical insulating block (251) is connected to the vertical part (252) of the house frame; If the angle of house corner is ninety degrees, the connecting cylinder of the house frame's connecting rod (253) shall have an angle of forty five degrees to the wall of house, and insulating block (251)'s connecting bar and connecting cylinder shall also have an angle of forty five degrees to the wall, so that these connecting bar and connecting cylinders are in the same direction; If the angle of house corner is not ninety degrees, direction of the connecting cylinder of the house frame's connecting rod (253), and of insulating block (251)'s connecting bar and connecting cylinder shall be adjusted accordingly, so that they are kept in the same direction; Insulating block (251)'s connecting bar is pushed into the connecting cylinder of the house frame's connecting rod (253), which connecting bar has screw thread and bolt nut or a pin at its end to fix it; Also, the connecting cylinder of house frame's connecting rod (253) is inserted to the insulating block (251)'s connecting cylinder; Thus insulating block (251) is firmly fixed to connecting rod (253).
11. An insulating structure of thin film for insulation of buildings, which has one or more of the following connection methods: Multiple-layered connection, block-connection by manual sticking or welding, block-connection by direct molding, block-connection by flat brim addition, block-connection by straight brim addition, and block-connection by web-shaped addition.
12. The insulating structure of thin film according to claim 11, wherein the multiple-layered connection is used: Threaded rod (111) is installed in the inner side of external wall and/or in the bottom of ceiling; Cross-shaped connector (112) has a circular hole (113) at its center, and has connectors (114) at its four terminals for connection of thin film separating straps; In circular hole (113) there is set disk (115) that is made of insulating materials, and that has a hole in the center to match threaded rod (111) and let threaded rod (111) enter the hole; In the first layer of large thin films for the inner side of external wall and/or the bottom of ceiling, holes are made in the positions of threaded rods (111); These thin films are put onto the threaded rods (111), and disks (115) is pressed onto the threaded rods (111); The neighboring large thin films are stuck together with adhesive tape; The circular holes (113) of connectors (112) are put onto disks (115); The thin film separating straps are connected by the connectors (114) between every two neighboring threaded rods (111); This insulating structure of thin film has multiple layers; Installations of the large thin films, disks, cross-shaped connectors, and thin film separating straps in the second layer and every other layer are the same as in the first layer; On the top layer gaskets of plastic are put onto the end of threaded rods (111); The diameter of these gaskets is greater than circular hole (113); A nut is installed onto the threaded rod (111), and an insulating cap is put onto the nut. With this multiple-layered connection, the cross-shaped connector may be replaced by triangle-shaped or star-shaped connectors, so as to reduce or increase the number of its terminals for connection.
13. The insulating structure of thin film according to claim 11, wherein the block-connection by direct molding is used: Multiple-layered structure (121) of thin film is directly molded, and has the top layer (122), bottom layer (123), left side (124), right side (125), and multiple middle layers 126,127,128; It is cut to sections and each section is welded along the cutting lines; For each section, a hole is made on the top layer (122) by puncturing, which hole penetrates the middle layers (126,127,128), but does not penetrate the bottom layer (123); A sealable air-inflating hole is set on top layer (122) at where the punctured hole is.
14. The insulating structure of thin film according to claim 11, wherein the block-connection by manual sticking or welding is used: A support is put to stretch a section of cylinder-shaped thin film to be a frame (131); Inside frame (131), the two sides (1321,1322) of multiple thin films (132) which have the same width as this frame are respectively welded or glued to the two sides (133,134) of frame (131); This welding or gluing is done at thin film (132)'s end points and a number of middle points along the line where it is connected to the sides of frame (131); In the longitudinal direction, frame (131) is longer than thin film (132); Two other thin films at the two empty sides of frame (131) are respectively welded to the brim where this frame is longer than thin film (132), by continuous welding without leaving a gap; Thus frame (131) becomes a multiple-layered insulating structure of thin film with its six sides sealed; At its surface layer there is made a hole by puncturing, and a sealable air-inflating hole is set at where the punctured hole is.
15. The insulating structure of thin film according to claim 11, wherein the block-connection by flat brim addition is used: Box (141) of thin film is made in mould; It has convex brims (142) at its top and bottom, and an air-pipe (143) at its side; Box (144) is made in the same way as box (143), having convex brims (145) at its top and bottom, and an air-pipe (146) at its side; The two neighboring convex brims (142,145) are welded together to join the two thin film boxes (141,144) to one body. Multiple boxes of thin film are welded together to form the multiple-layered insulating structure of thin film.
16. The insulating structure of thin film according to claim 11, wherein the block-connection by straight brim addition is used: Semi-box (151) of thin film is made in mould; It has convex brims (152) and opposite sides (153); A same mould is used to make another semi-box (154) of thin film which has convex brims (155) and opposite sides (156); The sides (153,156) of semi-boxes (151,154) are welded together to form a sealed box (167) that is full of air inside and has convex brims (152,155) respectively at its top and bottom; Sealed box (168) is made in the same way as sealed box (167), having convex brims (169) at its top and bottom; The two neighboring convex brims (155,169) are welded together to join the two sealed boxes (167,168) as one body; Multiple sealed boxes are welded together to form a multiple-layered insulating structure of thin film; At its top layer there is made a hole by puncturing, which hole penetrates all layers except the bottom layer; And a sealable air-inflating hole is set on the top layer at where the punctured hole is.
17. The insulating structure of thin film according to claim 11, wherein the block-connection by web-shaped addition is used, which has one or more of the following structures—structure with triangle-shaped section, structure with flat side, and structure of cylinder-shaped thin film: In the structure with triangle-shaped section, multiple layers (171,172,173,174) of thin film are welded or glued together along the crosswise connection lines (1711,1712,1713,1714; 1721,1722,1723,1724); On each layer of thin film in the direction perpendicular to the connection lines a side 175 is set apart; Sides 175 is also welded or glued together along their outer brim, and its welding line or gluing line joins the outer-most connection lines (1711,1721), so that the sealing is done; A hole is made by puncturing at the top layer, which hole shall penetrate all layers except the bottom layer; And a sealable air-inflating hole is set on the top layer at where the punctured hole is; When inflation is done, the multiple thin film layers 171,172, 173, 174, are separated by air, and the multiple sides 175 which are joined together form a side with a triangle-shaped section; In the structure with flat side, each of the multiple layers (171,172,173,174) of thin film has double films except the top layer and bottom layer; All the layers are welded or glued together along the connection lines (1711,1712,1713,1714); The sides 175 are joined in couples; By this means, when inflation is done sides (175) form a relatively flat side; In the structure of cylinder-shaped thin film, the cylinder-shaped thin film is pressed flat to have double layers; Every layer of these thin films are welded along the crosswise connection lines (1711,1712,1713,1714), and the two crosswise connection lines at the ends of each layer shall be extended to be as long as the width of the thin film, so that these thin films are sealed, and sides (175) no longer need to be welded.
18. Overlapping rain boards for multiple-layered insulating blocks of insulated house: At the external wall and/or roof, multiple-layered insulating blocks (21,22) are set at the upper stratum, multiple-layered insulating blocks (23,24) are set at the lower stratum; At the left and right side of each block rain boards (35,36) are respectively set, at the bottom of each block rain board (57) is set; Rain board (35) of block (22) is pushed to the inner side of rain board (36) of block (21); The rain boards at the two sides of each block in the upper stratum overlap; The rain boards at the left and right side of blocks (23,24) of the lower stratum as well as all the rest of blocks in the same stratum overlap in the same way as in the upper stratum; The top of or the rain board at the top of block (23) is pushed to the inner side of rain board (57) at the bottom of block (21), and the top of or the rain board at the top of all the rest of blocks at the same stratum as block (23,24) shall be pushed to the inner side of rain boards at the bottom of the blocks at the upper stratum; The lower part of rain board (36) of the upper stratum shall bend outward, so that it covers the top of rain board (36) of the lower stratum; Rain board (35) of the upper stratum shall not bend outward, but be aligned to rain board (35) of the lower stratum; The rain board (57) at the bottom of every multiple-layered insulating block may be separately installed, or be an extension of the outer layer of the insulating block; In the latter case it may have one or more than one of the following three overlapping methods: The lower part of the outer layer is bent outward so as to let the upper and lower insulating blocks overlap; The lower part of each block is set wider than the upper part, so as to let the upper and lower insulating blocks overlap; Each block is slanted in installation, so that the upper and lower insulating blocks overlap.
19. A connecting structure with thermal-break bridge function for insulated house: At the position of outer frame of door and/or window, the outer frame (1) and external wall (2) are connected by connecting rod (3) and connecting blocks (4, 5) which are made of low heat conductivity materials; Connecting block (4) is firmly connected to the external wall through connector of the external wall/or the frame of house; Connecting block (4) is firmly connected to connecting rod (3) through bolt; And connecting block (5) is firmly connected to outer frame (1) of door and/or window through bolt; An only route of heat conduction is formed between the external wall (2) and the outer frame (1) of door and/or window, which route of heat conduction is made of low heat conductivity materials; The length of this route is adjusted during the stage of design, so as to reach any needed thermal insulating level; Besides being used for thermal-break bridge between external wall and outer frame of door and/or window, this connecting structure with thermal-break bridge function can also be used for external wall of double wythes plus an insulating layer in between, as the thermal-break bridge between the inner wythe of light materials and floor or ceiling.
Description
BRIEF DESCRIPTION OF DRAWINGS
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CONCRETE IMPLEMENTATION METHODS
[0063] 1) Implementation of Thermal-Break Bridge for Door and/or Window, as well as for Double-Wythed Wall
[0064] A) In the highly insulated house, through the multiple-layered structure that has eliminated the thermal bridge, the door and/or window themselves can reach any insulating level needed in reality. When this door and/or window are connected to the external wall, at the outer frame of the door and/or window if a thermal-break bridge is not set, then an insulating layer needs to be added as a cover. If a high insulating level of the whole house is required, this added insulating layer must be set very thick and wide, which will not only increase the cost of building, but will affect the visual effect and impede the opening and closing of the door and/or window. When the thermal-break bridge described before (in part 1 of Content Of Invention) is used, then the added insulating layer can be canceled.
[0065] When this bridge is installed at the outer frame of the highly insulating door and/or window, in
[0066] But through the method of setting the thermal-break bridge as described above, it can be avoided to impede the door and/or window's opening and closing, and the insulation of door and/or window can be seamlessly connected to the insulation of fiber on the inner side of external wall, thus letting insulation of door and/or window combined to that of external wall, roof (or ceiling), and floor to reach any level of thermal insulation needed in reality.
[0067] For curtain wall of glass (or other materials) that has the insulating structure with multiple layers of cavity, the way to install the door and/or window is basically the same (the highly insulating glass curtain wall can be regarded as a brick wall clad with a thick insulating layer): The thermal-break bridge described above shall be installed at the outer frame of door and/or window (usually for a curtain wall on steel-framed house or concrete-framed house there shall be set corresponding structural frame at the position of door and/or window, so that the outer frame of door and/or wind can be installed onto the structural frame), and the insulating fiber at the thermal-break bridge of the door and/or window's outer frame shall be pressed onto the glass curtain wall, so that seamless connection of the insulation of door and/or window to that of the external wall can be done.
[0068] B) When the external wall has double wythes with insulating fiber put in between, the overall insulation of the house can be greatly improved. However, when more than 90% of the energy for heating or cooling needs to be saved, if the outer wythe and inner wythe are connected by bolts (see patent 201510155539.9), the material of bolts shall be replaced by wooden or other low-heat-conductivity materials; If the double wythes are connected by steel bars (see the same patent), the steel of bars shall also be replaced by wood or other low-heat-conductivity materials. By this means, it can be avoided to let the metal connectors become the thermal bridge between the outer and inner wythes. At the same time, at where the outer wythe connects the frame of house at the floor and ceiling, a thermal bridge is still formed between the outer wythe and inner wythe. To offset the negative effect of this thermal bridge, one method is to set a thick insulating layer at the position of inner wythe, floor, and ceiling; This thick insulating layer needs to be set very wide and thick, which increases the cost. Another method is to set the outer wythe as the main wall, to use thin light concrete for the inner wythe, and to apply the same thermal-break bridge of door and/or window as describe above to where the inner wythe connects the floor and ceiling. There is one difference between the thermal-break bridge used at the inner wyther and that used at the door and/or window: The thermal bridge at the inner wythe is set at the top and bottom of it, being in the same plane as the inner wythe; But the thermal-break bridge of the door and/or window is set at the side of their outer frame, being perpendicular to the panel of door and/or window.
[0069] The external wall of double wythe with insulating fiber put in between can be used for permanent insulation. But its cost is high, and it is usually suitable for luxurious buildings. If insulating structures with multiple layers of cavity made of high polymer materials are set on the inner side of a single-wythed external wall, the same level of thermal insulation can be reached, more visual effects can be realized, and the cost can be greatly reduced. But these structures need to be replaced after a number of years (i.e. When their materials are aged, they shall be replaced. With high-quality materials, the service time can be about 20 years).
[0070] 2) Implementation of Water-Proofing and Air-Sealing Between Blocks of Insulating Wall and Roof
[0071] A) The multiple-layered insulating blocks with rain boards described before (in part 2A of Content Of Invention) can be installed from inside the room or outside the room. Whether to do it from inside or outside shall depend on the direction of the connecting rods set between the house frame and the multiple-layered insulating blocks: If the connecting rods direct to inside the room, install from inside; If they direct to outside the room, install from outside. For most buildings, especially high-rise buildings, installation from inside the room is suitable. For low buildings, especially single-stored ones, installation from inside or outside may both be suitable. When installation is done from outside the room, the order to install the insulating blocks is opposite to that for installation from inside. The fixing of the insulating blocks and water-proofing at the position of bolts can be done by the out-directing bolts, height-adjusting devices, and sealant at position of the bolts (see paragraphs 0118˜0121 in Description of the original patent). Water-proofing at the position of bolts can also be done by setting water covers on the insulating blocks above the bolts: The bolts are set at the bottom of the insulating block above them; On the insulating blocks above the bolts there shall be set rain covers through direct molding, melting-connection, bending, etc; The water covers cab be extended to outside the insulating blocks below the bolts, because during installation from outside the room the lower row of insulating blocks are installed before those of the upper row; The rain covers shall have enough space around the bolts, so as not to impede installation of the bolts' gaskets, nuts, and insulating caps.
[0072] The rain boards 35,36 at the two sides of the multiple-layered insulating block may be integrated to the outer layer of the insulating block to form one body (through direct molding, bending, etc), as shown in
[0073] The rain board 57 at the bottom of very block may be separately installed as shown in
[0074] At where the rain boards 35,36 at the two sides of an insulating block connect the rain board 57 at its bottom, the rain boards may be integrated as one body or be separated. If they are integrated, during installation the rain boards 35,36 at the two side of the upper insulating blocks shall overlap those of the lower insulating blocks, and the neighboring left-and-right rain boards 57 at the same level shall not overlap. If the rain boards are separated, the rain running off rain boards 35,36 shall fall onto rain boards 57 at the bottom; In this case, during installation the neighboring left-and-right rains boards 57 at the same level shall overlap, and the rain boards 35,36 of the upper blocks shall no longer overlap those of the lower blocks.
[0075] B) The fastener and insulating plate described before (in part 2B of Content Of Invention) may be set as per
[0076] After multiple-layered insulating blocks 191,192 are installed, inside the room put adhesive tape to the inner side of these blocks at the boundary of them. Thus their air-sealing is done. Next, put the connector 2271 of spinous strip 227 onto connector 195. Then put insulating plate 216 to near the boundary of the insulating blocks, and let spinous strips 227 pass through the slots 2161 that are near the two sides of insulating plate 216. Then pull spinous strips 227 to make insulating plate 216 pressed to the boundary of the two insulating blocks, which will further boost their insulating performance. Every insulating plate 216 shall have at least 4 slots 2161 at its perimeter; And every slot 2161 shall be connected to the insulating block through spinous strip. Where two insulating plates join, they may have rabbets to be aligned. If an insulating plate is long, besides the 4 slots at the perimeter, it must have more slots for spinous strip set at intervals. In addition, the insulating plates must be made of light material to ensure safety.
[0077] C) Installation of Insulating Blocks at the House Frame
[0078] When installing the insulating blocks described in the original patent (see paragraph 0115 in its Description), the mounting components and the insulating block may be as follows:
[0079] As shown in the side view of
[0080] At the brim of insulating block 231 there may be set a groove in which elastic rubber bar 2310 is put, so that after the external wall's block 2311 is installed, the brim of insulating block 231 can touch the external wall's block 2311 without leaving a gap, and the overall insulating performance will be improved.
[0081] Installation of vertical insulating block is similar to that of horizontal insulating block. Except for the position at the corner of house, the installation of vertical insulating block may be as per the top view in
[0082] At position of the corner of house, the vertical part of house frame also needs to be covered by insulating blocks. Their installation may be as per the top view in
[0083] As shown in
[0084] Alternatively, the upper rain cover 263 and the lower rain cover 264 may be fixed to the connecting rod 261 through buckling, and/or sticking, welding, embedding, riveting, bolting, etc.; At the same time, the upper rain cover 263 and lower rain cover 264 may be integrated as one body.
[0085] The rain cannot flow into the inner part of vertical insulating blocks (see the last two paragraphs in part D below). Therefore, their connecting rod and connecting cylinder can be made of ordinary steel.
[0086] D) Water-Proofing for Insulating Blocks at the House Frame
[0087] Water-proofing Of Horizontal Insulating Blocks: As shown in the side view of
[0088] The connecting rods 275,276 of the external wall's insulating blocks 273,274 and the connecting rods of the horizontal insulating block 272 need to be made of materials not easy to rust or corrode such as stainless steel. Otherwise, rain covers must be set on them. The rain covers for connecting rods of horizontal insulating block 272 may be set as what's described in part C above and in
[0089] Alternatively, of the middle rain cover 281, upper rain cover 282, and lower rain cover 283, one or more may be fixed to the connecting rod through one or more of the following means: buckling, sticking, welding, embedding, riveting, and bolting.
[0090] For water-proofing of insulating blocks at the house frame, there is another way below which is better for insulation:
[0091] As shown in the side view of
[0092] When installing the rain board on the external wall's multiple-layered insulating block along the horizontal insulating block, if the method of bending is used, it can be done as per the side view in
[0093] In
[0094] Between two neighboring left-and-right horizontal insulating blocks water-proofing also needs to be done, the method of which shall be the same as that for two neighboring left-and-right multiple-layered insulating blocks described in part 2A of Content Of Invention.
[0095] Water-proofing Of Vertical Insulating Blocks: As shown in the top view of
[0096] Between two neighboring up-and-down vertical insulating blocks water-proofing also needs to be done, the method of which shall be the same as that for two neighboring up-and-down multiple-layered insulating blocks described in part 2A of Content Of Invention.
[0097] E) Water-Proofing for Protruding Column on Roof
[0098] When the multiple-layered insulating blocks are installed on the roof, if there are protruding columns such as decorative chimneys, water-proofing may be done for them as follows:
[0099] As shown in
[0100] Between protruding column 321's rain board 322 and the roofs insulating blocks 323,324 there is set the middle rain board 331 (see
[0101] During installation, firstly join the outer insulating blocks 323 and the inner insulating block 324, then join the middle rain board's upper part 341 and lower part 342, and the rain will not be able to enter the space between the protruding column 321 and the insulating blocks 323,324, realizing a fine water-proofing.
[0102] 3) Implementation of the Structure with Multiple Layers of Cavity
[0103] In the structure with multiple layers of cavity described before (in part 3 of Content Of Invention), the wooden insulating bars are mainly for assemblage of glass panels. If the wooden insulating bars are not of oily types, they may be stuck to the glass panels through structural adhesive. As long as the number of layers are not too many and the overall thickness is not too great, the multiple layers of glass panel connected by the structural adhesive and the bolts can be strong enough to avoid dislocation of the glass layers. If the structural adhesive is not good, or the wooden bars are of oily types, or the number of layers and the overall thickness are too great, then the multiple layers will have dislocation caused by gravity, shaking, etc. To avoid this problem, the triangle-shaped fastener described in paragraphs 0027,0028 of the original patent may be applied.
[0104] In the structure with multiple layers of cavity, the plastic insulating bars are mainly for assemblage of high polymer panels. They can also be used for assemblage of glass panels. If the structure with multiple layers of cavity of glass uses plastic insulating bars, then the fastener must be installed at its sides.
[0105] When fastener is used for the above structure with multiple layers of cavity and wooden insulating bars or plastic insulating bars, the triangle-shaped fastener described in the original patent may be further developed as follows:
[0106] As shown in the front view of
[0107] The above fastener can effectively avoid the thermal bridge of the fastener in the original patent, further improving the insulating performance of the structure with multiple layers of cavity.
[0108] 4) Implementation of Insulating Structures of Thin Film
[0109] A) In the multiple-layered connection described before (in part 4A of Content Of Invention), if the number of threaded rods at the inner side of external wall or at the bottom of the ceiling are not many, the area of each layer's cavity may be too big and affect the insulation. To avoid this, between two parallel separating straps there may be set a number of traverse straps, and between the traverse straps there may be further set straps. By this means, when two parallel separating straps are installed onto the cross-shaped connectors, the straps between them are also installed, separating the cavity into more.
[0110] In the above multiple-layered connection, the cross-shaped connector may be replaced by triangle-shaped or star-shaped connectors, so as to reduce or increase the number of its terminals for connection. The positions of threaded rods may form the shapes of grid, rhombus, honeycomb, etc. The straps between the parallel separating straps may also form various shapes.
[0111] B) In the block connection described before (in part 4B of Content Of Invention), the front side of all the insulating structures of thin film shall have a shape of square, or rhombus, or any other shape that can be consecutively connected; The back side of them shall have double-sided adhesive tape etc. so that they can be conveniently stuck to the inner side of external wall, the bottom of ceiling, and the inner side of door and/or window (The methods of suspension, buckling, etc. may also be used. Which method to use shall depend on the weight of the insulating structure of thin film, and the specific structure and materials of the inner side of the house. For example, if the house has brick walls, its inner side is smooth, and the weight of the insulating structure of thin film is light, then the method of sticking shall be suitable; If the house is made of wood, its inner side is not smooth, and the weight of the insulating structure of thin film is relatively heavy, then the method of suspension may be suitable). The insulating structures of thin film may also be stuck or put on the floor where people need not to go. Their lateral sides may also have double-sided tape or buckles etc. to make them connected to each other. For example, at the external wall of a wooden house, there may be suspended a row of insulating structures of thin film only at the top, and the rest of the insulating structures can be connected to each other. On the floor where people need to go, high-strength foam panels of polystyrene may be put with a layer of wear-resisting vinyl set on their top for protection, other insulating mat may also be put.
[0112] When on the six sides of a room there are installed insulating structures of thin film or put insulating mat, the heat transfer coefficients of them at each part of the room shall match, and great difference of heat transfer coefficient must be avoided, so as not to lower the thermal insulation effect, and not to waste the materials.
[0113] C) When the insulating structures of thin film are produced by the method of extrusion-molding or web-shaped addition described before (in parts 4Ba,4Bb{circle around (4)} of Content Of Invention, and
[0114] If the multiple-layered structure of thin film described before (in part 4Ba of Content Of Invention, and
[0115] With this multiple-layered structure by injection-molding, the thickness of film cannot reach conventional values. So its cost will be increased. But in buildings that do not need conventional thin-film it can be used.
[0116] The insulating structure of thin film produced by web-shaped addition with cylinder-shaped thin film described before (in part 4Bb{circle around (4)} of Content Of Invention, and
[0117] D) The insulating structures of thin film produced by the methods of sticking or welding, and by the method of direct molding such as extrusion-molding, which are described before (see part 4 of Content Of Invention), can all be used independently. Moreover, with the methods of straight brim addition and flat brim addition, special shapes can be made by the moulds through blow-molding or suck-molding. The various insulating structures of thin film can have different shapes and/or colors, patterns, with different lights to create rich and colorful visual effects.
[0118] The above insulating structures of thin film produced by the methods of sticking or welding, and by the method of direct molding such as extrusion-molding—can be put into coats of their corresponding shapes as core. Among them the insulating structures of thin film produced by the method of direct molding and by the method of web-shaped addition with single thin film, which have sides of triangle-shaped section, and the insulating structures of thin film produced by the method of web-shaped addition with cylinder-shaped thin film, which have some unsealed cavities, will avoid their disadvantage and make use of their simplicity when they are put into covers. At the same time, the covers can be conveniently made with different decorative shapes to match the various types of room.
[0119] 5) Application and Wide Use of the Highly Insulated House
[0120] The double-wythed external wall described before (in part 1B of Concrete Implementation Methods) has insulating fiber put between the double wythes and has the thermal-break bridge installed to reach any insulating level needed in reality. It can be put to permanent use, but the cost is higher than single-wythed external wall. It may be applied mostly on luxurious buildings.
[0121] The thermal-break bridge described before (in part 1 of Content Of Invention) may be applied on insulated doors and/or windows of brick houses and curtain-wall houses. It can help them reach any insulating level needed in reality and can be put to permanent use.
[0122] The ways to realize water-proofing and air-sealing between blocks of insulating wall and roof, which are described before (in part 2 of Content Of Invention), may be applied on buildings of curtain-wall of various materials. These buildings of curtain-wall can reach high level of energy-saving (reach any insulating level needed in reality) and realized prefabricated construction (see details in paragraphs 0152˜0165 of the original patent's Description), greatly simplifying the procedures of construction, improving the efficiency, and lowering the cost. Also, the multiple-layered insulating structure of the curtain wall can be used for insulating renovation of houses already built (see paragraphs 0166, 0167 of the original patent's Description).
[0123] The ways to assemble the structure with multiple layers of cavity, which are described before (in part 3 of Content Of Invention), can further improve the door and/or window's thermal insulation. Moreover, these door and/or window of multiple-layered insulating structure can have the anti-burglary function through increasing the strength of their outer layer. And their visual effects may be freely realized through setting covers for them.
[0124] The various insulating structures of thin film described before (in part 4 of Content Of Invention) have light weight and low cost; And except for the type by multiple-layered connection, other types of these insulating structures can be conveniently installed and taken down. They play an indispensible role in the wide use of the highly insulated house: In every type of houses that are already built, they can be installed at the inner side of external wall, at the bottom of ceiling, at the inner side of door and window, and on the floor where people do not need to go; When they have about 5 layers with an overall thickness of about 10 cm, and on the floor where people need to go there are put insulating panels of similar heat transfer coefficient, 90% or more of the energy for heating and cooling of the house can be saved (If a higher level of insulation than this is needed, the number of layers and overall thickness of these insulating structures shall be adjusted). When new houses of high insulation need to be built, to use these insulating structures of thin film is also one of the options.
[0125] In economically undeveloped areas, using the above insulating structures of thin film can solve the problems caused by severe cold or heat. In developed areas, these insulating structures of thin film can also save energy to a large extent and help sustainable development of the society. On the other hand, the above highly insulating double-wythes wall, multiple-layered insulating structure, etc. also have important roles to play, especially the multiple-layered insulating structure which can be made of glass or high polymer materials. When this multiple-layered insulating structure has about 4 layers with an overall thickness of about 10 cm, its insulation performance can even surpass that of 8.5 cm thick insulating fiber, and it can save 90% or more of the energy for heating and cooling of the house; This structure can have prefabricated construction which maintains the visual effects of glass curtain wall, attaining the double aims of high energy-saving and low cost, thus its construction shows the promise of becoming the main-stream in many areas. At the same time, this structure can be used for interior decoration to reach the same level of insulation and realize various visual effects through setting covers.