OPTIMISED HEAT EXCHANGE SYSTEM OF A TURBOMACHINE
20220205390 · 2022-06-30
Assignee
Inventors
- Ephraïm TOUBIANA (MOISSY-CRAMAYEL, FR)
- Samer MAALOUF (MOISSY-CRAMAYEL, FR)
- Etienne Yung TANG (MOISSY-CRAMAYEL, FR)
Cpc classification
F28F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0049
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/22141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/98
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchange system of a turbomachine, includes a heat exchanger including a support wall, a plurality of fins each extending in a radial direction from a radially outer surface of the support wall, and a cover covering the fins, wherein the cover is connected, upstream in the direction of flow of the air flow, to a first profiled wall, and downstream to a second profiled wall, the first profiled wall being arranged upstream from the fins and configured to guide and slow down the flow of air entering the heat exchanger through the fins, and the second profiled wall being arranged downstream from the fins and configured so as to accelerate the flow of air leaving the heat exchanger, wherein the cover has an at least partially curvilinear aerodynamic profile and an outer peripheral surface having surface continuity with radially outer surfaces of the first and second walls.
Claims
1. A heat exchange system of a turbomachine the heat exchange system comprising: a heat exchanger comprising a support wall, a plurality of fins each extending in a radial direction from a radially outer surface of the support wall and configured to be swept by an air flow, and a cover covering the fins, wherein the cover is connected upstream, in a direction of flow of the air flow, to a first profiled wall and downstream to a second profiled wall, wherein the first profiled wall is arranged upstream from the plurality of fins and configured to guide and slow down the air flow entering the heat exchanger through the plurality of fins, wherein the second profiled wall is arranged downstream of the plurality of fins and configured to accelerate the air flow exiting the heat exchanger, wherein the cover has an at least partly curvilinear aerodynamic profile and an outer peripheral surface having surface continuity with radially outer surfaces of the first and second walls.
2. The heat exchange system according to claim 1, wherein each of the first and second profiled wall is attached to the support wall via support elements extending radially from the radially outer surface.
3. The heat exchange system according to claim 1, wherein the first profiled wall comprises a first wall portion forming, with the support wall, an air inlet having a first radial height, and the second profiled wall comprises a first wall portion forming, with the support wall, an air outlet having a second radial height, wherein a ratio between the first radial height and the second height is between 0.5 and 1, inclusive.
4. The heat exchange system according to claim 1, wherein the cover comprises a first wall portion defined in an inclined plane forming a predetermined angle with a plane in which the radially outer surface is defined and a second wall portion which is curvilinear and arranged upstream of the first portion.
5. The heat exchange system according to claim 1, wherein the plurality of fins are continuous and rectilinear each along a longitudinal direction, or discontinuous and staggered, or are corrugated.
6. The heat exchange system according to claim 1, wherein the heat exchanger comprises a profiled panel covering the plurality of fins, wherein the profiled panel is substantially flat and extends radially between the plurality of fins and the cover.
7. The heat exchange system according to claim 5, wherein the profiled panel extends to a maximum radial distance from the radially outer surface which is greater than the first height and the second height respectively of the first and second profiled walls.
8. The heat exchange system according to claim 7, further comprising a fluid circulation circuit in which a fluid configured to at least one of cool or lubricate members and/or equipment of the turbomachine circulates, wherein the fluid circulation circuit includes a first duct arranged in the support wall and a second duct arranged in the panel.
9. The heat exchange system according to claim 8, wherein the fluid circulation circuit comprises two channels connecting the first and second ducts to each other.
10. The heat exchange system according to claim 1, wherein at least one fin has a different height along the radial direction and which varies so as to conform to a profile of the cover.
11. The heat exchange system according to claim 1, wherein the plurality of fins comprises a first type of fins and a second type of fins arranged on the radially outer surface along a transverse direction perpendicular to the radial direction, the fins of the first type of fins each extending radially between the support wall and the cover, and each being attached to the cover so as to bear the cover over their full radial heights.
12. The heat exchange system according to claim 11, wherein the plurality of fins is arranged transversely so that every third fin is a fin of the first type.
13. The heat exchange system according to claim 1, wherein the heat exchanger is an additively manufactured heat exchanger.
14. A module of a turbomachine with a longitudinal axis, comprising: an annular casing around the longitudinal axis in which an air flow circulates and a heat exchange system according to claim 6, wherein the heat exchange system is arranged in the annular casing, wherein the annular casing comprises an annular wall which guides at least partly the air flow and which has an opening or a recess in which the heat exchanger with the profiled panel is installed, the first wall being connected upstream of the panel to a portion of the annular wall and the second wall being connected downstream of the panel, to a portion of the annular wall.
15. A turbomachine comprising at least one heat exchange system according to claim 1.
16. A turbomachine comprising at least one turbomachine module according to claim 14.
Description
BRIEF DESCRIPTION OF FIGURES
[0039] The invention will be better understood, and other purposes, details, characteristics and advantages thereof will become clearer upon reading the following detailed explanatory description of embodiments of the invention given as purely illustrative and non-limiting examples, with reference to the appended schematic drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0057]
[0058] This double-flow turbomachine 1 generally comprises a gas generator 2 upstream of which is mounted a fan or fan module 3.
[0059] In the present invention, the terms “upstream” and “downstream” are defined in relation to the flow of gases in the turbomachine and here along the longitudinal axis X.
[0060] The gas generator 2 comprises a gas compressor assembly (here comprising a low pressure compressor 4a and a high pressure compressor 4b), a combustion chamber 5 and a turbine assembly (here comprising a high pressure turbine 6a and a low pressure turbine 6b). Typically the turbomachine comprises a low pressure shaft 7 which connects the low pressure compressor and the low pressure turbine to form a low pressure body and a high pressure shaft 8 which connects the high pressure compressor and the high pressure turbine to form a high pressure body. The low-pressure shaft 7, centered on the longitudinal axis, drives here a fan shaft 9 by means of a gearbox 10. Rotational guide bearings 15 are also allows to guide the low pressure shaft 7 in rotation with respect to a stationary structure of the turbomachine.
[0061] The fan 3 is shrouded by a fan casing 11 carried by a nacelle 12 and generates a primary air flow which circulates through the gas generator 2 in a primary vein V1 and a secondary air flow which circulates in a secondary vein V2 around the gas generator 2. The secondary air flow is ejected by a secondary nozzle 13 terminating the nacelle while the primary air flow is ejected outside the turbomachine via an ejection nozzle 14 located downstream of the gas generator 2. In the following, the fan casing and the nacelle are considered as one piece.
[0062] The guide bearings 15 and the speed reducer 10 in this example of configuration of the turbomachine must be lubricated and/or cooled to ensure the performance of the turbomachine. The power generated by these is dissipated in a fluid from a fluid supply source installed in the turbomachine, which allows to lubricate and/or cool various members and/or equipment of the turbomachine. Of course, other equipment of the turbomachine generates a lot of heat that must be extracted from its environment.
[0063] To this end, the turbomachine comprises a heat exchange system 20 which allows to cool the fluid intended to lubricate and/or cool these members and/or equipment. In the present example, the fluid is an oil and the cold source intended to cool the oil is the air flow circulating in the turbomachine, in particular the secondary air flow.
[0064] The heat exchange system comprises a heat exchanger 21 which is arranged in the fan casing of the turbomachine as schematically shown in
[0065] With reference to
[0066] The heat exchanger 21 also comprises a plurality of fins 23, each of which rises here from a radially outer surface 24 of the support wall 22 along a radial direction R. We use the term “direction” to describe the heat exchanger in particular. These fins are intended to be swept by the secondary air flow entering the fan casing 11.
[0067] As can be seen in
[0068] In
[0069] The heat exchanger 21 is also provided with a second profiled wall 26 arranged downstream of the fins so as to reduce the recirculation phenomena which occur downstream of the fins. The second profiled wall is also configured to accelerate the flow at the outlet of the heat exchanger.
[0070] In particular, in
[0071] The second wall 26 has substantially the same configuration as that of the first wall 25. However, it has a convergent profile. Its width 11 is identical to that of the first wall 25. The second wall 26 also comprises a downstream wall portion 26a forming an air outlet with the support wall 22, which has a second predetermined height hs along the radial direction. The second height hs is less than the height hi of the fins.
[0072] In the present embodiment, the ratio between the first height he and the second height hs is between 0.5 and 1.
[0073] Similarly, the second wall 26 comprises a second wall portion 26b that covers at least a part of the fins 23 (along the longitudinal direction L). The second wall portion 26b extends over an overlap distance rs for the same purpose of controlling and improving the aerodynamics of the air flow passing over the heat exchanger. This second wall portion 25 covers the trailing edges BF of all the fins 23 aligned along the transverse direction T.
[0074] With reference to
[0075] According to an alternative embodiment, the support elements 27 are configured to straighten the air flow entering the heat exchanger through the first profiled wall. Each support element 27 is in the present example attached to a central wall portion 25c, 26c respectively of the first and second walls. The central wall portions 25c, 26c each have an inclination with respect to the longitudinal direction. For this purpose, each support element 27 has a trapezoidal shape here.
[0076] The support elements 27 arranged at the inlet of the heat exchanger are potentially thicker than the fins 23 for a better mechanical strength of the first wall 25 on the support wall 22. Indeed, the applied forces are potentially more important locally, because of the gyration of the flow of the air flow upstream and its straightening by these same support elements. In addition, these thicker support elements 27 are spaced further apart along the transverse direction to reduce the associated pressure drops in this area where the heat exchanges are not optimal (higher flow velocity).
[0077] Alternatively, the support elements 27 and the fins 23 have the same thickness.
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[0079] In this example of embodiment, the panel 28 extends along the longitudinal direction L between the first wall 25 and the second wall 26 and also has a width identical to that of the first and second walls 25, 26. The panel 28 is substantially circular or curved (around the longitudinal axis X in the situation of installation in the turbomachine). In particular, the panel comprises a first longitudinal edge 28a that joins a first longitudinal end 25d of the first profiled wall and a second longitudinal edge 28b that joins a first end 26d of the second wall 26 (
[0080] The walls 25, 26 and the panel 28 are advantageously made in one piece and for example by an additive manufacturing method (or 3D printing) such as a laser fusion method on powder bed.
[0081] The panel 28 extends at a radial distance equal to or greater than that of the fins 23. In other words, this radial distance is greater than the first and second height he, hs of the first and second walls 25, 26. Advantageously, but not restrictively, the fins are attached, for example by brazing, to the panel 28 and/or to the support wall 22. Alternatively, the fins 23 and the support wall 22 are formed in one piece (i.e. from one material and in one piece) and advantageously by additive manufacturing. Similarly, the fins and the panel 28 can be made in one piece. The additive manufacturing is carried out in a direction FA shown in
[0082] Of course, the heat exchanger as a whole can be manufactured by another manufacturing method such as the forging.
[0083] Moreover, the fact of arranging the panel 28 on the fins allows to improve the mechanical strength of the heat exchanger and thus to reduce the thickness of the fins 23. However, a thickness reduction of the fins 23 also allows to reduce the mass of the heat exchanger 21. Similarly, in the case of support elements 27 which are thicker than the fins, and which are arranged with larger gaps between them along the transverse direction T, these may serve as a support for the panel 28 in flow outlet area of the air flow.
[0084] According to an alternative of the previous embodiment and illustrated in
[0085] According to another embodiment represented in
[0086] In the present example, the fluid circulation circuit comprises a first duct 30 which is arranged in the support wall 22 and on the side of a radially inner surface thereof. This radially inner surface is radially opposite the radially outer surface 24. The first duct 30 has an oil inlet and an oil outlet (not shown). Furthermore, the first duct 30 is in the form of a first pipeline 31a and a second pipeline 31b each extending in the transverse direction and parallel to each other. The first pipeline 31a comprises the oil inlet while the second pipeline 31b comprises the oil outlet, the inlet and the outlet being placed next to each other.
[0087] The fluid circulation circuit also comprises a second duct 32 which is arranged in the wall of the profiled panel 28. In other words, oil circulates on both sides of the fins along the radial direction, which allows to increase the convective exchanges and therefore the power dissipated from the hot fluid (here oil) to the cold source (the air flow in the secondary vein). Advantageously, the second duct 32 is hollowed or formed in the material. As can be seen in
[0088] In
[0089] The channels 34a, 34b are advantageously formed in a partition 39 which connects the panel 28 to the support wall 22. In this way, the “hot” oil enters through the inlet of the first pipeline 31a, into the second duct 32 via the first channel 34a, circulates around the second duct, then through the second channel 34b to circulate in the second pipeline 31b and finally exits through the oil outlet as a “cold” oil. The performance of the heat exchanger is thus improved because the temperature of the fins will increase and be more uniform on their surfaces, thus favoring the propagation of the heat by conduction.
[0090] Alternatively, each first duct 30 and second duct 32 may be independently connected to the supply source. In this case, we understand that each of the first and second ducts 30, 32 comprises an oil inlet and outlet respectively. The heat exchanger has no channels 34a, 34b.
[0091] The fins 23 which are shown in this embodiment (
[0092] According to another embodiment illustrated in
[0093] In particular, the cover 40 has a first portion 44 and a second portion 45 which is arranged upstream of the first portion 44 along the direction of the flow of the air flow in the heat exchanger. The first portion 44 is defined in a plane having an inclination with respect to the longitudinal direction L. The inclined plane forms a predetermined angle beta (β) (see
[0094] The panel 28 and the cover 40 may be made in one piece (monobloc) so as to simplify the manufacture and the assembly of the heat exchanger. The additive manufacturing is a manufacturing method that allow to achieve this goal. It may be provided that the fins 23 are also manufactured in one piece with the panel and the cover and following the same manufacturing method.
[0095]
[0096] The fins shown in
[0097] According to another embodiment schematically illustrated in
[0098] The first type of fins 230a comprises a leading edge BA1 and a trailing edge BF1 that extend to the cover. The leading and trailing edges BA1, BF1 have a radially inner end integral with the support wall 22 and a radially outer end integral with the cover. These leading edges BA1 and BF1 are connected by a first surface 231, a second surface 232 and a third surface 233. These surfaces are radially opposite the radially outer surface 24 of the support wall 22. The first surface 213 and the third surface 233 are inclined to a plane parallel to the plane LT and the second surface extends in a plane substantially parallel to the plane LT.
[0099] The second type of fins 230b comprises a leading edge BA2 and a trailing edge BF2 whose respective heights measured between the radially inner end and the radially outer end are less than the height of the leading and trailing edges of the first type of fins 230a. The leading and trailing edges BA2, BF2 are inclined respectively and grow from the support wall 22 to a height corresponding to that of the second surface 232 of the first type of fins.
[0100] Each fin has a central portion with a second surface 232 at the same radial height. We understand that all the fins (or at least the fins of the first type 230a) are connected to the cover at the level of their central portion.
[0101] In this embodiment, the fins are arranged along the transverse direction so that there is a first type of fins on three fins. In other words, two fins of the second type are arranged adjacent to and between two fins of the first type. Of course, the arrangement can be different, for example so that every fifth fin is a fin of the first type.
[0102] The first and second types of fins allow a heat transfer.
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[0104] According to an embodiment in
[0105] According to another embodiment in
[0106] In the examples of
[0107] The embodiment shown in
[0108] In
[0109] The buried heat exchanger of