ROOT CANAL DENTAL INSTRUMENT
20220202527 · 2022-06-30
Inventors
Cpc classification
A61C5/50
HUMAN NECESSITIES
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
A61C5/42
HUMAN NECESSITIES
International classification
A61C5/42
HUMAN NECESSITIES
A61C5/44
HUMAN NECESSITIES
Abstract
A root canal dental instrument is disclosed. The dental instrument includes a handle configured to be coupled to a dental hand piece, and a spiral spindle coupled to the handle. The spiral spindle includes a shaft, which includes a rounded tip, and a continuous spiral protrusion abutting the shaft and extending along a length of the shaft, the continuous spiral protrusion ending on the shaft prior to the rounded tip.
Claims
1-2. (canceled)
3. A method of manufacturing comprising: providing a mold having an interior volume that defines a dental instrument comprising: a handle; and a spiral spindle coupled to the handle, the spiral spindle comprising: a shaft comprising a shaft portion and a rounded tip portion; and a continuous spiral protrusion abutting the shaft portion and extending along a length of the shaft portion, the continuous spiral protrusion ending on the shaft portion prior to the rounded tip portion; injecting, into the mold, a polymeric material that is in a flowable state; allowing the polymeric material to cool to a solid state to form a polymeric dental instrument; and removing, from the mold, the polymeric dental instrument.
4. The method of claim 3 wherein the interior volume further defines the shaft portion to be a tapered shaft portion having a consistently decreasing diameter, and further defines the rounded tip portion to have a greatest diameter no larger than a smallest diameter of the tapered shaft portion.
5. The method of claim 4 wherein the interior volume further defines the continuous spiral protrusion to have a plurality of spaced apart loops such that a portion of a surface of the tapered shaft portion is exposed between each of the spaced apart loops, the spaced apart loops including a forward surface configured to, upon rotation, urge a sealer material toward the rounded tip portion, the continuous spiral protrusion ending on the tapered shaft portion prior to the rounded tip portion.
6. The method of claim 4 wherein the interior volume further defines the tapered shaft portion to have a length between about 5.0 mm and about 50.0 mm.
7. The method of claim 4 wherein the interior volume further defines the tapered shaft portion to taper at a rate in a range from about 0.01 mm diameter to about 0.10 mm diameter per 1 mm of length.
8. The method of claim 4 wherein the interior volume further defines the tapered shaft portion to taper at a rate of about 0.02 mm diameter per 1 mm of length.
9. The method of claim 4 wherein the interior volume further defines the tapered shaft portion to have a length in a range between about 16.0 mm and about 31.0 mm.
10. The method of claim 4 wherein the interior volume further defines the tapered shaft portion to have a substantially constant diameter, and to have a height of an exterior surface of the continuous spiral protrusion perpendicular to a longitudinal axis of the shaft portion decreasing along a length of the continuous spiral protrusion.
11. The method of claim 3 wherein the interior volume further defines the shaft portion to be a cylindrical shape along a length of the shaft portion.
12. The method of claim 3 wherein the polymeric material, when cooled to a solid state, causes the dental instrument to have a stiffness in a range between about 5.0 g-cm and 100.0 g-cm when measured in accordance with ADA Specification Standard No. 28.
13. The method of claim 3 wherein the interior volume further defines a length of the rounded tip portion to be in a range between about 0.01 mm and about 3.0 mm.
14. The method of claim 3 wherein the interior volume further defines a diameter of the rounded tip portion to be in a range between about 0.10 mm and about 0.50 mm.
15. The method of claim 3 wherein the interior volume further defines the continuous spiral protrusion to have a length in a range between about 5.0 mm and about 45.0 mm.
16. The method of claim 3 wherein the interior volume further defines the continuous spiral protrusion to have a length in a range between about 16.0 mm and about 31.0 mm.
17. A method of manufacturing comprising: accessing, by a computing device comprising a processor device, a data file that defines: a dental instrument comprising: a handle; and a spiral spindle coupled to the handle, the spiral spindle comprising: a shaft comprising a shaft portion and a rounded tip portion; and a continuous spiral protrusion abutting the shaft portion and extending along a length of the shaft portion, the continuous spiral protrusion ending on the shaft portion prior to the rounded tip portion; and sending, by the computing device to a three-dimensional (3D) printer, the data file to cause the 3D printer to print the dental instrument.
18. A mold having an interior volume that defines: a dental instrument comprising: a handle; and a spiral spindle coupled to the handle, the spiral spindle comprising: a shaft comprising a shaft portion and a rounded tip portion; and a continuous spiral protrusion abutting the shaft portion and extending along a length of the shaft portion, the continuous spiral protrusion ending on the shaft portion prior to the rounded tip portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure and, together with the description, serve to explain the principles of the disclosure.
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DETAILED DESCRIPTION
[0027] The embodiments set forth below represent the information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
[0028] Any flowcharts discussed herein are necessarily discussed in some sequence for purposes of illustration, but unless otherwise explicitly indicated, the embodiments are not limited to any particular sequence of steps. The term “about” used herein in conjunction with a numeric value means any value that is within a range of ten percent greater than or ten percent less than the numeric value.
[0029] As used herein and in the claims, the articles “a” and “an” in reference to an element refers to “one or more” of the element unless otherwise explicitly specified. The word “or” as used herein and in the claims is inclusive unless contextually impossible. As an example, the recitation of A or B means A, or B, or both A and B.
[0030]
[0031] In some embodiments, a distance 22 in a range between about 0.0 mm to about 5 mm may separate an exterior surface of the spindle 16 from an interior surface of the spiral wire 18 in a direction perpendicular to the length of the spindle 16. The spindle 16 may have a diameter in a range between about 0.01 mm to about 5 mm. The spiral wire 18 may have a diameter in a range between about 0.1 mm to about 5 mm. The spiral wire 18 comprises a plurality of loops 24, and a distance 26 between the loops 24 may be in a range between about 0.0 mm to about 25 mm.
[0032] In some embodiments, the material spreader 14 may comprise stainless steel, nickel titanium, titanium, carbon steel, plastics, carbon fiber, or composites. The material spreader 14 may have a length 28 in a range between about 1 mm to about 50 mm.
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[0041] The shaft 56 includes a rounded tip 60. The tapered shaft portion 58 may extend all the way to the rounded tip 60, or may end prior to the rounded tip 60. The spiral spindle 54 includes a rounded continuous spiral protrusion 62 that abuts the shaft 56 and is in contact with the shaft 56 such that no gap exists between the shaft 56 and the continuous spiral protrusion 62. The continuous spiral protrusion 62 has an end 64. The continuous spiral protrusion 62 ends on the shaft 56 prior to the rounded tip 60, leaving a shaft end portion 66 that protrudes beyond the end 64 of the continuous spiral protrusion 62. In some embodiments, the shaft end portion 66 has a length in a range between about 0.5 mm and about 3 mm. In some embodiments, the shaft end portion 66 has a length of about 1 mm. The continuous spiral protrusion 62 is smooth and rounded, and a perimeter of the continuous spiral protrusion 62 is defined by an arc. In some embodiments, the continuous spiral protrusion 62 also comprises a polymer.
[0042] The shaft 56 is flexible, allowing the shaft 56 to bend around corners as the shaft 56 is urged into the root canal. In some embodiments, the shaft 56 has a stiffness in a range between about 5 g-cm and 100 g-cm when measured in accordance with ADA Specification Standard No. 28.
[0043] In some embodiments, a length of the spiral spindle 54 is in a range between about 15 mm and about 50 mm. In some embodiments, the length of the spiral spindle 54 is in a range between about 21 mm and about 31 mm.
[0044] In some embodiments, a diameter 68 of the rounded tip 60 is in a range between about 0.05 mm and about 1.0 mm. In some embodiments, the diameter 68 of the rounded tip 60 is in a range between about 0.10 mm and about 0.25 mm. In some embodiments, the rounded tip 60 has a radius of about 0.16 mm.
[0045] In some embodiments, the tapered shaft portion 58 tapers at a rate in a range from about 0.01 mm to about 0.06 mm per 1 mm of length. In some embodiments, the tapered shaft portion 58 tapers at a rate about 0.02 mm per 1 mm of length. The tapered shaft portion 58, among other advantages, serves as a wedge in the root canal and forces material laterally into lateral canals.
[0046] In some embodiments, a length 70 of the continuous spiral protrusion 62 along the shaft 56 is in a range between about 5 mm to about 45 mm. In some embodiments, the length 70 of the continuous spiral protrusion 62 along the shaft 56 is in a range between about 16 mm to about 25 mm. In some embodiments, the continuous spiral protrusion 62 has a counterclockwise constant pitch. In some embodiments, the continuous spiral protrusion 62 has a largest spiral diameter 71 of about 0.85 mm and tapers to a spiral diameter 72 at the end 64 that is in a range between about 0.1 mm to about 1.0 mm. In some embodiments, the spiral diameter 72 at the end 64 is in a range between about 0.15 mm to about 0.50 mm.
[0047] The shaft end portion 66, among other advantages, greatly reduces or eliminates pushing sealer and/or irrigant into periapical tissue. The rounded tip 60, among other advantages, smoothly guides the shaft 56 down to the end of the minimally prepared root canal. The rounded continuous spiral protrusion 62 and the rounded tip 60 avoid cutting the root canal.
[0048] In some embodiments the spiral spindle 54 has an Archimedes screw design, resulting in the efficient and effective spreading of irrigants (liquids) and root canal sealers (e.g., semi-liquid pastes) throughout the root canal space both in apical and lateral directions.
[0049] The continuous spiral protrusion 62 moves liquids apically, and the spiral-less shaft end portion 66 avoids pushing sealer and irrigant out the end of the root canal.
[0050] In some embodiments the spiral spindle 54 includes a depth indicator 74, in this example in the form of two protrusions, that identifies how deep the shaft 56 is into the root canal. In some embodiments the depth indicator 74 has a height of about 0.1 mm and a radius of about 0.1 mm. In some embodiments the spiral spindle 54 includes one or more ribs 76 that provide structural rigidity to the spiral spindle 54. The spiral spindle 54 may also include a conical taper portion 78 that transitions from a diameter of the handle 52 to a diameter of the shaft 56.
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[0055] The shaft 56-2 includes a rounded tip 60-2. The spiral spindle 54-2 includes a rounded continuous spiral protrusion 62-2 that abuts the shaft 56-2 and is in contact with the shaft 56-2 such that no gap exists between the shaft 56-2 and the continuous spiral protrusion 62-2. The continuous spiral protrusion 62-2 has an end 64-2. The continuous spiral protrusion 62-2 ends on the shaft 56-2 prior to the rounded tip 60-2, leaving a shaft end portion 66-2 that protrudes beyond the end 64-2 of the continuous spiral protrusion 62-2. In some embodiments, the shaft end portion 66-2 has a length in a range between about 0.5 mm and about 3 mm. In some embodiments, the shaft end portion 66-2 has a length of about 1.0 mm. The continuous spiral protrusion 62-2 may also comprise a polymer.
[0056] The shaft 56-2 is flexible, allowing the shaft 56-2 to bend around corners as the shaft 56-2 is urged into the root canal. In some embodiments, the shaft 56-2 has a stiffness in a range between about 5 g-cm and 100 g-cm when measured in accordance with ADA Specification Standard No. 28.
[0057] In some embodiments, a length of the spiral spindle 54-2 is in a range between about 15 mm to about 50 mm. In some embodiments, the length of the spiral spindle 54-2 is in a range between about 21 mm and about 31 mm.
[0058] In some embodiments, a diameter 68-2 of the rounded tip 60-2 is in a range between about 0.05 mm to about 1.0 mm. In some embodiments, the diameter 68-2 of the rounded tip 60-2 is in a range between about 0.10 mm and about 0.25 mm. In some embodiments, the rounded tip 60-2 has a radius of about 0.16 mm.
[0059] In some embodiments, a length 70-2 of the continuous spiral protrusion 62-2 along the shaft 56-2 is in a range between about 5 mm to about 45 mm. In some embodiments, a length 70-2 of the continuous spiral protrusion 62-2 along the shaft 56-2 is in a range between about 16 mm to about 25 mm. In some embodiments, the continuous spiral protrusion 62-2 has a clockwise constant pitch and comprises about 40 revolutions.
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[0061] The dental instruments 50, 50-1, 50-2 preferably are sufficiently flexible to bend around short-radius curves that can be encountered within a root canal system. The dental instruments 50, 50-1, 50-2 can withstand 5000 cycles before breaking from fatigue. The dental instruments 50, 50-1, 50-2 can withstand 1 lb.-in or 112 N-mm of torque before failing under a torsional load. The dental instruments 50, 50-1, 50-2 are preferably made from a polymer that can be autoclaved up to 140° C. for 1 hour.
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[0066] Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.