BEARING UNIT FOR A SUSPENSION STRUT OF A MOTOR VEHICLE AND METHOD FOR INSTALLING A BEARING UNIT ON A MOTOR VEHICLE BODY PART

Abstract

A bearing unit (1) for a suspension strut (2) of a motor vehicle (3), has at least the following components: a guide ring (4) having a guide axis (5) for a wheel spring (6); a cap (7) with a damper holder (8) for a damper block (9); a bumpstop holder (10) for a bumpstop (11); an axial bearing (12) with a bearing pitch circle (13) for supporting the guide ring (4) on the cap (7) and for low-friction rotation about the guide axis (5) relative to the cap (7). The bumpstop holder (10) is formed integrally by the cap (7).

Claims

1. A bearing unit for a suspension strut of a motor vehicle, comprising: a guide ring having a guide axis for a wheel spring; a cap with a damper holder for a damper block; a bumpstop holder for a bumpstop, the bumpstop holder formed integrally with the cap; and an axial bearing with a bearing pitch circle for supporting the guide ring on the cap and for low-friction rotation about the guide axis relative to the cap.

2. The bearing unit according to claim 1, wherein the cap comprises an insert made of a metal, wherein the insert has an integrally formed body connection for a direct connection of the bearing unit to a body part, and wherein the body connection is formed by cold forming.

3. The bearing unit according to claim 1, wherein the cap comprises an insert and the insert is the only separate stiffening element of the cap.

4. The bearing unit according to claim 1, wherein the cap comprises an insert made of a metal, wherein the insert has a radial flange for receiving the bumpstop forces from the bumpstop and the radial flange is formed in radial overlap with the damper holder.

5. The bearing unit according to claim 1, wherein a damper block can be inserted from the body side into the damper holder and a bumpstop can be inserted from the suspension strut side into the bumpstop holder.

6. The bearing unit according to claim 1, wherein the damper holder is arranged axially below a connection plane of the cap, and wherein the cap is closed off from the connection plane on the body side.

7. The bearing unit according to claim 6, wherein a body connection is arranged in the connection plane of the cap, and only the body connection is configured for transmitting the spring forces to a body part.

8. A suspension strut for a motor vehicle, having a bearing unit according to claim 1, a wheel spring, and a piston rod and, wherein the wheel spring is mounted by means of the bearing unit.

9. A motor vehicle, having at least one vehicle wheel, wherein the at least one vehicle wheel is mounted in a spring-loaded and damped manner against gravity by means of a suspension strut according to claim 8.

10. A method for installing a bearing unit on a body part of a motor vehicle, wherein the bearing unit comprises: a guide ring having a guide axis for a wheel spring; a cap with a damper holder for a damper block; a bumpstop holder for a bumpstop; and an axial bearing with a bearing pitch circle for supporting the guide ring on the cap and for low-friction rotation about the guide axis relative to the cap; the method comprising: assembling the guide ring, cap, bumpstop holder and axial bearing to form the bearing unit; after assembling the bearing unit, inserting a damper block into the damper holder; after assembling the bearing unit, fastening the cap to the body part; and d. after inserting the damper block, inserting a piston rod of a suspension strut into the damper block and connecting said piston rod to said damper block.

11. A suspension strut comprising: a guide ring having a guide axis for a wheel spring; a cap with a damper holder for a damper block and with a bumpstop holder for a bumpstop; and an axial bearing with a bearing pitch circle for supporting the guide ring on the cap and for low-friction rotation about the guide axis relative to the cap.

12. The suspension strut according to claim 11, wherein the cap comprises a metal insert having an integrally formed body connection.

13. The suspension strut according to claim 11, further comprising: a damper block inserted from a body side into the damper holder; and a bumpstop inserted from a suspension strut side, opposite the body side, into the bumpstop holder.

14. The suspension strut according to claim 13, further comprising: a wheel spring mounted to the guide ring; and a piston rod fixed to the damper block.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0079] The bearing unit described above is explained in detail below based on the relevant technical background with reference to the associated drawings, which show preferred embodiments. The drawings are not necessarily dimensionally accurate and are not suitable for defining proportions. In the figures,

[0080] FIG. 1: shows a bearing unit in a sectional view;

[0081] FIG. 2: shows a bearing unit with a suspension strut in a sectional view; and

[0082] FIG. 3: shows a motor vehicle with suspension struts.

DETAILED DESCRIPTION

[0083] In FIG. 1, a bearing unit 1 is shown in section, wherein here a cap 7 with a (for example steel) insert 14 and a guide ring 4 are connected to one another in such a way that they cannot be lost by means of a snap 35 such that the entire bearing unit 1 shown forms an installation unit. The following description is based on the orientation to the illustrated arrow direction of the force of gravity 23 in use. The guide ring 4 is, for example, a plastic component which has a (first) receiving surface 47 for a lower bearing ring 32 of an axial bearing 12 and a stop surface 48 for absorbing the spring forces 20 of a wheel spring 6 (see FIG. 2). In addition, the guide ring 4 forms the lower half of an outer bearing seal 25 designed as a labyrinth seal and (optionally) an inner bearing seal 24 (at the same time a snap hook of the snap 35). The cap 7 comprises the corresponding opposite half of the outer bearing seal 25 and (optionally) the inner bearing seal 24 (at the same time an undercut of the snap 35). Furthermore, the cap 7 comprises a (second) receiving surface 49 for an upper bearing ring 31, such that, in the state shown, the rolling elements 33 of the axial bearing 12 are positioned captively between the upper bearing ring 31 and the lower bearing ring 32 by means of the snap 35. The cap 7 has a central damper holder 8 for a damper block 9 (see FIG. 2). Below the damper holder 8 a bumpstop holder 10 is provided for a bumpstop 11 (see FIG. 2). The cap 7 is stiffened, for example as a plastic component, by means of an insert 14, for example made of steel. The cap 7 can be directly connected to a body part 16 (see FIG. 2) by means of a body connection 15 (here a threaded hole in a bushing formed integrally with the insert 14). The body connection 15 is formed here in a radially outer flange 17 of the insert 14. Here, the insert 14 simultaneously forms a stiffener of the (first) base 51 of the damper holder 8 as well as the (second) base 52 of the bumpstop holder 10, which are formed on the opposite sides of a radially inner stiffening flange 50 of the insert 14. This leads to the force paths 37, 38, and 39 as shown in FIG. 2 and explained below. The bumpstop holder 10 has a securing device 34 in the form of elevations, by means of which an inserted bumpstop 11 (see FIG. 2) is held captive, so that the bearing unit 1 together with the bumpstop 11 (and preferably with the damper block 9) forms an installation unit that remains in position even when the suspension strut 2 is released (see FIG. 2). In the embodiment shown, the guide ring 4 and the axial bearing 12 are designed with a guide axis 5 that is oriented at an angle to the force of gravity 23 and to the damper axis 36 of the damper block 9 (and here also of the bumpstop 11) and thus to the damper holder 8 and to the bumpstop holder 10.

[0084] The insert 14 here (optionally) has a support funnel 26 that has an outer funnel diameter 27 and an inner funnel diameter 28. These diameters 27, 28 are both less than the bearing pitch circle 13 of the axial bearing 12. Furthermore, the damper holder 8 has a holder diameter 29 that is smaller than the bearing pitch circle 13 of the axial bearing 12. In addition, the axial bearing 12 is arranged in an axial overlap with the damper holder 8. The damper height 30 is significantly less than the bearing diameter 13, here for example less than half of the bearing diameter 13.

[0085] The radial flange 17 or the plastic layer of the cap 7 on the radial flange 17 spans a connection plane 19 beyond which no components of the bearing unit 1 extend axially (as shown) upward. The bearing unit 1 is thus closed off at the top from the connection plane 19.

[0086] In FIG. 2 the bearing unit 1, as shown and explained in FIG. 1, is shown in use arranged on a body part 16, here a dome plate, wherein a suspension strut 2 with a wheel spring 6 and a piston rod 21, a damper block 9 and a bumpstop 11 are also installed. The damper block 9 is shown in a theoretical partially overlapping construction representation, which, in an actual application, leads to rubber-elastic deformation of at least the overlapping regions. The damper block 9 comprises a piston connection 41 (here a steel disk) with which the piston rod 21 is connected in a force-transmitting manner (as rigidly as possible). The conventional second force path 38 is thus formed here. The wheel spring 6 is axially supported on the stop surface 48 (see FIG. 1) of the guide ring 4, so that the first force path 37 for the spring forces 20 results here according to (for the wheel spring 6) an almost conventional type via the axial bearing 12. Here, a third force path 39 is now formed for the bumpstop forces 18 from the bumpstop 11, which (optionally to one part via the damper block 9 and to the other part) is conducted directly via the cap 7 into the body part 16. The third force path 39 thus combines (optionally with the first force path 37 and) with the second force path 38, but is (in any case) routed past the axial bearing 12. While the cap 7 comprises the bumpstop holder 10 for the bumpstop 11, in the case of an inclined guide axis 5, the direction of the bumpstop forces 18 can nevertheless be absorbed parallel and against the force of gravity 23, namely along the damper axis 36.

[0087] In FIG. 3 a motor vehicle 3 is shown purely schematically with in each case a pair of vehicle wheels 22 on the front axle 45 and a further pair of vehicle wheels 22 on the rear axle 40 from above (direction of the arrow of gravity 23 into the plane of the sheet), wherein on the steered front axle 45 and optionally also on the (non-steered) rear axle 40 for each vehicle wheel 22 in each case a suspension strut 2 is provided, which is mounted on the body of the motor vehicle 3 by means of a bearing unit 1, for example according to the previous description. The front axle 45 is designed to be steerable by means of a steering wheel 42 in the driver's cab 43 with the aid of a steering rod 46, so that when the steering is turned (shown here to the right in the main direction of travel) cornering relative to the longitudinal axis 44 of the motor vehicle 3 is possible.

[0088] The bearing unit proposed here makes it possible to construct a suspension strut bearing efficiently and cost-effectively and facilitates simple installation of the bearing unit.

LIST OF REFERENCE SYMBOLS

[0089] 1 Bearing unit [0090] 2 Suspension strut [0091] 3 Motor vehicle [0092] 4 Guide ring [0093] 5 Guide axis [0094] 6 Wheel spring [0095] 7 Cap [0096] 8 Damper holder [0097] 9 Damper block [0098] 10 Bumpstop holder [0099] 11 Bumpstop [0100] 12 Axial bearing [0101] 13 Bearing pitch circle [0102] 14 Insert [0103] 15 Body connection [0104] 16 Body part [0105] 17 Radial flange [0106] 18 Bumpstop forces [0107] 19 Connection plane [0108] 20 Spring forces [0109] 21 Piston rod [0110] 22 Vehicle wheel [0111] 23 Gravity [0112] 24 Inner bearing seal [0113] 25 Outer bearing seal [0114] 26 Support funnel [0115] 27 Outer funnel diameter [0116] 28 Inner funnel diameter [0117] 29 Holder diameter [0118] 30 Damper height [0119] 31 Upper bearing ring [0120] 32 Lower bearing ring [0121] 33 Rolling element [0122] 34 Securing device [0123] 35 Snap [0124] 36 Damper axis [0125] 37 First force path [0126] 38 Second force path [0127] 39 Third force path [0128] 40 Rear axis [0129] 41 Piston connection [0130] 42 Steering wheel [0131] 43 Driver's cab [0132] 44 Longitudinal axis [0133] 45 Front axle [0134] 46 Steering rod [0135] 47 First receiving surface [0136] 48 Stop surface [0137] 49 Second receiving surface [0138] 50 Stiffening flange [0139] 51 First base [0140] 52 Second base