STABLE UV LASER
20220209487 · 2022-06-30
Assignee
Inventors
Cpc classification
H01S5/183
ELECTRICITY
H01S5/3408
ELECTRICITY
H01S5/141
ELECTRICITY
H01S3/108
ELECTRICITY
H01S5/02476
ELECTRICITY
International classification
H01S3/108
ELECTRICITY
H01S5/04
ELECTRICITY
H01S5/34
ELECTRICITY
Abstract
UV laser devices, systems, and methods are shown and/or described herein. Included are a method, device or system for VECSEL and MECSEL lasers including both barrier-pumped and in-well pumped lasers. Also disclosed is a method of manufacturing gain chips for use in the lasers, arrangements of lasers, and selection of proper non-linear crystal (NLC) for use in the device.
Claims
1. A method, device or system as described herein.
2. A method, device or system according to claim 1; including a UV laser comprising: a gain chip having one or more quantum wells or one or more quantum dots and one or more mirrors.
3. A method, device or system according to claim 1 or 2; further including one or more of: the one or more mirrors being highly reflective; the one or more quantum wells being semiconductor gain media for the laser; the gain chip having one or more laser cavities, and the one or more quantum wells being enclosed inside the one or more laser cavities; the gain chip having one or more semiconductor thin disc laser cavities, and particularly a VECSEL cavity or a MECSEL cavity; and/or the one or more mirrors being disposed to extract light from the one or more cavities.
4. A method, device or system according to any of claims 1-3; the one or more quantum wells being one or more of: electrically pumped or optically pumped, including fiber coupled diode lasers or free space diode lasers.
5. A method, device or system according to any of claims 1-4; further including one or more of: visible light power intensity of at least a factor of about 10 or more than its power outside of the cavity mirrors; an enhancement factor of between about 40 and about 100 when the one or more cavity mirrors are highly reflective; provision of sufficient visible high intensity light to provide the temporally stable high intensity visible light requisite for a UV laser.
6. A method, device or system according to any of claims 1-5; the laser further being or including one or more of: a VECSEL gain chip and a MECSEL gain chip.
7. A method, device or system according to any of claims 1-6; the laser further being or including one or more of: a VECSEL; a VECSEL with a VECSEL setup with said one or more mirrors being at least one mirror being operatively disposed relative to the gain chip; a MECSEL; and a MECSEL with a MECSEL setup with said one or more mirrors being at least two mirrors being operatively disposed disparately relative to the gain chip.
8. A method, device or system according to any of claims 1-7; including a UV laser that provides for the efficient and/or temporally stable generation of UV light from or using one or both: A) a Visible Wavelength Laser Light Source (VWLS), by using a laser cavity supporting multiple frequencies of VWLS; and B) using length optimized non-linear optics to double the visible frequencies inside the laser cavity into UV light.
9. A method, device or system according to any of claims 1-8; for or using one or both of VECSEL and MECSEL lasers including one or both barrier-pumped or in-well pumped lasers.
10. A method, device or system according to any of claims 1-9; including one or more of: manufacturing gain chips for use in the lasers, arrangements of lasers, and selection of proper non-linear crystal (NLC) for use in the device.
11. A method, device or system according to any of claims 1-10; including one or more of: (A) temporally stable high intensity of visible light, and (B) a proper non-linear crystal, or periodically poled material to convert the visible light into UV light.
12. A method, device or system according to any of claims 1-11; including one or both a VECSEL gain chip or a MECSEL gain chip; either or both the VECSEL gain chip or the MECSEL gain chip having: one or more quantum wells (“QW” or “VECSEL QW”) or quantum dots (“QD”).
13. A method, device or system according to any of claims 1-12; the VECSEL gain chip or the MECSEL gain chip being a semiconductor gain media for the laser.
14. A method, device or system according to any of claims 1-13; comprising one or more of: enclosing the QW or QD inside a laser cavity: extracting a few watts of visible light power from the cavity by using one or more partial reflecting cavity mirrors; electrically or optically pumping, the VECSEL QW or QD or MECSEL QW or QD producing an output; between the cavity mirrors, the visible light power intensity may be at least a factor of 10 or more than its power outside of the cavity mirrors; the enhancement factor being between about 40 and about 100 when all cavity mirrors are highly reflective; a semiconductor thin disc laser cavity, and particularly a VECSEL cavity or MECSEL providing the necessary visible high intensity light to provide temporally stable high intensity visible light for a UV laser.
15. A method, device or system according to any of claims 1-14; including one or more non-linear crystals (NLCs) for use in the device.
16. A method, device or system according to claims 1-15; comprising one or more of: cooling for high power operation; a gain region of both the VECSEL gain chip and a MECSEL gain chip having one or both a layered structure or layered arrangement for cooling; and, one or more of heat spreaders and reflectors layered, or sandwiched, around the QW structure.
17. A method, device or system according to any of claims 1-16; including one or more of the gain chip comprising: a heat spreader as the first layer thereof; a heat spreader as the first layer thereof, the heat spreader being of a material or composition selected from diamond, SiC, GaAs, or a high-thermal conducting optic material for a cooling layer; a second layer being or including the one or more quantum wells or quantum dots; and/or a third layer being or including a distributed bragg reflector (DBR).
18. A method, device or system according to claim 17; the gain chip further being one of: a VECSEL gain chip and a MECSEL gain chip.
19. A method, device or system according to claim 18; the gain chip further being a MECSEL gain chip and one or more of: the MECSEL gain chip having one or more additional heat spreaders; the MECSEL gain chip sandwiching the MECSEL QW structure between two cooling devices, or heat spreaders and, the MECSEL gain chip having no DBR structure.
20. A method, device or system according to any of claims 1-19; comprising one or more of: a method of producing a VECSEL gain chip or a MECSEL gain chip, where the QW or QD structure is first growing the QW or QD structure on a desired substrate, or wafer, such as GaAs; a substrate typically having a thickness of 0.2-0.5 mm depending on the wafer diameter. optically bonding a heat spreader such as SiC to the QW-GaAs wafer; the optical bonding including conforming one wafer to another wafer to maintain good optical and thermal contact.
21. A method, device or system according to any of claims 1-20; comprising one or more of: making the QW-GaAs or QD-GaAs wafer more flexible; reducing the QW-GaAs or QD-GaAs wafer thickness from the GaAs side to around 0.1 mm or less; surface activating the SiC wafer and the thin, or reduced thickness, QW-GaAs or QD-GaAs wafer; bonding or pressing together the SiC wafer and the thin, or reduced thickness, QW-GaAs or QD-GaAs wafer in an optical bonding machine; bonding or pressing together the SiC wafer and the thin, or reduced thickness, QW-GaAs or QD-GaAs wafer in an optical bonding machine under ultra-high vacuum conditions; and the VECSEL gain chip terminated by a DBR.
22. A method, device or system according to any of claims 1-21; comprising one or more of: making, according to one or more of claims 1-21, the SiC-QW-GaAs or SiC-QD-GaAs into a single wafer of partial MECSEL QW wafer assembly; dipping a partial MECSEL QW wafer assembly into acid solution such as H.sub.2SO.sub.4:H.sub.2O.sub.2:H.sub.2O, or concentrated sulfuric acid, or NH.sub.4OH:H.sub.2O.sub.2 etchant to remove the GaAs selectively; following this acid wash, only the thin QW or QD layer is left on the SiC wafer; activating a second SiC wafer and pressing the second SiC wafer to the SiC-QW or SiC-QD, utilizing the bonding process in a standard optical bonding machine under high or ultra-high vacuum conditions; resulting in the formation of a single SiC-QW-SiC or SiC-QD-SiC wafer.
23. A method, device or system according to any of claims 1-22; comprising one or more of: further processing the SiC-QW-GaAs or SiC-QD-GaAs (VECSEL) wafer and the SiC-QW-SiC or SiC-QD-SiC (MECSEL) wafer by applying an anti-reflection (AR) coating and metallization with a pattern; and, producing one or both of a single, or individual, SiC-QW-GaAs or SiC-QD-GaAs (VECSEL) gain chip, and a single, or individual, SiC-QW-SiC or SiC-QD-SiC (MECSEL) gain chip by laser scribing and breaking.
24. A method, device or system according to any of claims 1-23; comprising one or more of: laser scribing by forming a grid of vertical scribe lines and horizontal scribe lines and separating how each individual gain chip from a larger pattern or array of gain chips.
25. A method, device or system according to any of claims 1-24; comprising one or more of: adding a thin layer of dielectric material such as CN or SiN to the surfaces of the heat spreader and the QW or QD, adding a thin layer of dielectric material such as CN or SiN to the surfaces of the heat spreader and the QW to alleviate the bonding resistance and help the surfaces of the heat spreader and QW bond; the surfaces of the heat spreader and the QW may have some resistance and/or difficulty in forming a solid and complete optical bond depending on the material compatibility; choosing the thickness of the film to minimize optical reflectivity between the heat spreader and the QW or QD; choosing the thickness of the film to minimize optical reflectivity between the heat spreader and the QW for the reflectivity vs. thickness of the film to have a refraction index of n=1.7; choosing the thickness of the film to minimize optical reflectivity between the heat spreader and the QW, the thickness being about 200 nm.
26. A method, device or system according to any of claims 1-25; comprising one or more of: a semiconductor including a conduction band and a valence band.
27. A method, device or system according to any of claims 1-26; comprising one or more of: a quantum well being a depression in one or both the valence and conduction bands; increasing the quantum efficiency of a barrier pumped laser by pumping photons; boosting an electron from the valence band of the bulk into the conduction band; maximizing the quantum efficiency in a barrier pumped laser, a QW hereof, absorbing pump light as close as about 6% difference in the photon energy between the pumping wavelength and the lasing wavelength; using 640 nm as pumping light to produce 680 nm light; using a difference between 640 nm and 680 nm being approximately 6%.
28. A method, device or system according to any of claims 1-27; comprising one or more of: increasing the quantum efficiency for in-well pumped lasers; increasing the quantum efficiency for in-well pumped lasers; in which the pump light is absorbed solely in the quantum wells; increasing the quantum efficiency for in-well pumped lasers; where the pump photon lifts an electron from a level in the quantum well's valance band to the conduction band; increasing the quantum efficiency for in-well pumped lasers; where the pump photon lifts an electron from a level in the quantum well's valance band to the conduction band, the QW absorbing light as close as approximately 3% difference in the photon energy between the pumping wavelength and the lasing wavelength increasing the quantum efficiency for in-well pumped lasers; where the pump photon lifts an electron from a level in the quantum well's valance band to the conduction band; for in-well pumped laser hereof, the pumping wavelength is 660 nm and the lasing wavelength is 680 nm; increasing the quantum efficiency for in-well pumped lasers; where the pump photon lifts an electron from a level in the quantum well's valance band to the conduction band, maximizing the generated visible light power by combining SiC contact cooling and in-well pumping.
29. A method, device or system according to any of claims 1-28; a barrier-pumped laser comprising one or more of: a pump photon pumped into a barrier of a conduction band; the pumping of the pump photon into the barrier creating an electron hole pair in the barrier; the electron hole pair migrating to one of the one or more quantum wells recombining to create a laser photon.
30. A method, device or system according to any of claims 1-28; an in-well pumped laser comprising one or more of: a pump photon pumped into a well of a conduction band; the pump photon being absorbed in one of the one or more quantum wells, creating an electron-hole pair in the quantum well, relaxing to a ground state, recombining into a laser photon; the difference in energy between pump and laser photon, the quantum defect, being deposited as heat in the heat spreaders.
31. A method, device or system according to any of claims 1-30; a UV laser comprising one or more of: a MECSEL including a MECSEL gain chip that further has one or more MECSEL quantum wells, placing the MECSEL gain chip at the Brewster angle θ.sub.B or the polarization angle relative to the optical path; a MECSEL gain chip that further has one or more MECSEL quantum wells, placing the MECSEL gain chip at the Brewster angle θ.sub.B or the polarization angle relative to the optical path to eliminate an AR coating on the MECSEL's gain chip for Visible Wavelength Laser Light Source; a MECSEL gain chip that further has one or more MECSEL quantum wells, placing the MECSEL gain chip at the Brewster angle θ.sub.B or the polarization angle relative to the optical path, the Brewster angle reducing optical loss due to imperfect coating on the gain chip.
32. A method, device or system according to any of claims 1-31; a UV laser comprising one or more of: a VECSEL gain chip having one or more quantum wells (“QW” or “VECSEL QW” or QD) being the semiconductor gain media for the laser; the VECSEL gain chip being an electrically or optically pumped semiconductor thin disk gain media, that is also a first cavity mirror; an NLC placed in the output or optical path, the NLC producing UV light as the output passes through the NLC; the UV light then traveling and passing through a partial reflecting cavity mirror; the gain chip containing an intra-cavity SiC heat spreader with a thin layer of CN or SiN coating between the heat spreader and the GaAs wafer.
33. A method, device or system according to any of claims 1-32; a UV laser comprising one or more of: a VECSEL with a cavity that contains a VECSEL gain chip that has one or more quantum wells and an NLC placed inside the cavity; and a BFP placed in the output or optical path, and a first specialized mirror placed after the BFP in line with the optical path; the first specialized mirror having an inner surface coated to reflect on VWL and high transmission of UV to extract UV light; the first specialized mirror being angled to reflect the output through an NLC and toward a second specialized mirror; the second specialized mirror having an inner surface coated to reflect both VWL and UV wavelengths; and the second specialized mirror reflecting the UV laser output through the NLC and back through the first specialized mirror.
34. A method, device or system according to any of claims 1-33; a UV laser comprising one or more of: a MECSEL a with a cavity that contains a MECSEL gain chip that has one or more quantum wells and an NLC placed inside the cavity; and a BFP placed in the output or optical path; and a first mirror placed after the BFP in line with the optical path; the first mirror being specialized and having an inner surface coated to reflect on VWL and transmission of UV to extract UV light; the first specialized mirror being angled to reflect the output through the NLC and toward a second specialized mirror; the second specialized mirror having an inner surface coated to reflect both VWL and UV wavelengths; and the second specialized mirror reflecting the UV laser output through the NLC and back through the first specialized mirror; a third mirror placed behind the MECSEL's gain chip to reflect back the VWL.
35. A method, device or system according to any of claims 1-34; a UV laser comprising one or more of: a VECSEL including a VECSEL gain chip that has one or more quantum wells (“QW” or “VECSEL QW” or QD) providing electrically or optically pumped semiconductor gain media for the laser; the semiconductor thin disk gain media, or gain chip, also serving as a first cavity mirror; an NLC placed in the output or optical path, the NLC producing UV light as the output passes through the NLC, the UV light then traveling and passing through the partial reflecting cavity mirror; the gain chip containing an intra-cavity SiC heat spreader with a thin layer of CN or SiN coating between the heat spreader and the GaAs wafer.
36. A method, device or system according to any of claims 1-35; a UV laser comprising one or more of: an in-well pumped MECSEL including a MECSEL assembly, the MECSEL assembly including one or more SiC heat spreaders that may optionally have CN or SiN film layers; pumping light optics positioned around the MECSEL to assist in in-well pumping; a laser cavity enclosing the in-well pumped MECSEL therewithin inside the laser cavity, providing for extracting a few watts of visible light power from the cavity by using one or more cavity mirrors; an NLC positioned in the output or optical path to convert VWL to stable UV light; a second cavity mirror located at the opposite end of the cavity, as the first cavity mirror; providing an in-well pumped MECSEL where the MECSEL QW is sandwiched between CTE compatible heat spreaders to support multi-frequency of high intensity VWL output; red light pumping to pump the MECSEL QW; an NLC PPLT/PPLST or PP-LBGO of appropriate length utilized to convert the multi-frequency output to stable UV light.
37. A method, device or system according to any of claims 1-36; a UV laser comprising one or more of: an arrangement of a VECSEL that provides a wide range of UV power output through the use of additional optics; providing a VECSEL including a VECSEL gain chip that has one or more quantum wells (“QW” or “VECSEL QW” or QD) providing electrically or optically pumped semiconductor gain media for the laser; the electrically or optically pumped semiconductor thin disk gain media, or gain chip also serving as a first cavity mirror; an NLC placed in the output or optical path the NLC serving to produce UV light as the output passes through the NLC, the UV light then traveling and passing through the partial reflecting cavity mirror, or end mirror; the gain chip containing an intra-cavity SiC heat spreader with a thin layer of CN or SiN coating between the heat spreader and the GaAs wafer; providing a focusing lens.
38. A method, device or system according to any of claims 1-37; a UV laser comprising one or more of: additional elements to increase the power output of the UV laser; additional optics and/or a focusing lens.
39. A method, device or system according to any of claims 1-38; a UV laser comprising one or more of: a focusing lens having a focal length of F1; an end mirror having a radius of curvature of R2; distances: D1, D2, and D3; D1 representing the distance between the surface of the gain chip and the focusing lens; D2 representing the distance between the focusing lens and an NLC; and D3 representing the distance between the NLC and the end mirror.
40. A method, device or system according to claim 39; a UV laser comprising one or more of: operating the laser may be operated at a wide range of power levels; operating the laser may be operated at a wide range of power levels by adjusting the UV power output by setting the F1/R2 to be equal to approximately 1 and the value of D1/(D2+D3) to be equal to approximately 2.
41. A method, device or system according to any of claims 1-40; a UV laser comprising one or more of: an in-well pumped MECSEL including a MECSEL assembly comprising: one or more SiC heat spreaders optionally having CN or SiN film layers; pumping light optics positioned around the MECSEL for in-well pumping; extracting visible light power by enclosing the in-well pumped MECSEL inside a laser cavity, the extracting from the cavity by using one or more cavity mirrors. positioning wavelength selecting and limiting optics in the output or optical path, to select and limit the VWF output.
42. A method, device or system according to any of claims 1-41; a UV laser comprising one or more of: a second cavity mirror located at the opposite end of the cavity, relative to the first cavity mirror; reflecting VWF output a second cavity mirror through an NLC to convert the multi-frequency output to UV light; reflecting UV light by a third cavity mirror back as a UV output; providing an in-well pumped MECSEL where the one or more MECSEL QW or QD are sandwiched between CTE compatible heat spreaders to support multi-frequency of high intensity VWL output; red light pumping to pump the one or more MECSEL QW or QD; NLC being one or more of PPLT/PPLST or PP-LBGO of appropriate length to convert the multi-frequency output to stable UV light.
43. A method, device or system according to any of claims 1-42; a UV laser comprising one or more of: utilizing a highly multimode operation to eliminate a feedback loop related to power stability; an STDL having a bandwidth larger than several nm which contains multiple frequencies; an STDL providing a stable VWLS at ˜1 nm of bandwidth; controlling bandwidth by adding a wavelength limiting optics such as a birefringent filter plate (BFP) depending on the bandwidth requirement; using highly multimode operation to provide temporally stable high intensity VWLS; to avoid the mode beating problem while also avoiding single mode operation resulting in power instability due to the cavity length change with temperature; using a highly multimode operation to avoid a complicated feedback system to maintain the power stability.
44. A method, device or system according to any of claims 1-43; a UV laser comprising one or more of: selecting a proper NLC to be used in a UV laser device; selecting a proper NLC to be used in a UV laser device having one or more of: (1) transparency in the corresponding VWL and UV wavelengths; (2) a high non-linear coefficient; (3) a large band width to support multiple frequencies simultaneously; and (4) a minimum walk-off angle. selecting a proper NLC to be used in a UV laser device including one or more of: an exemplar NLC providing on or more of: (a) periodically poled crystal such as Lithium Tantalate (PPLT or PPSLT); and/or, (b) periodically poled LaBGeO.sub.5 (PPLBGO); for both PPLT and PPLBGO, either first, second, or higher order can be used; selecting a proper NLC to be used in a UV laser device; one or more of: the bandwidth requirement placing a limit on the maximum length of the NLC; a cavity length of 60 mm having mode spacing of 2.5 GHz (˜0.004 nm at 680 nm); a 1.6 mm long PPSLT having 0.1 nm band width of full width at half maxima (FWHM) which allows ˜25 frequencies to oscillate inside such a cavity; a bandwidth and UV conversion efficiency at two NLC lengths under similar VWLS power density; an NLC length that is governed by the bandwidth requirement of the FWHM.
45. A method, device or system according to any of claims 1-44; a UV laser comprising one or more of: a walk-off compensated NLC to satisfy a minimum walk-off requirement; a pair of beta-Barium Boron Oxide (BBO) optics with substantially same or similar phase matching angles arranged in the opposite direction to bring a deviated beam (2w) back to center again; reducing spacing between these two BBOs to about zero or in optical contact.
46. A method, device, or system according to claims 1-45, comprising: a cavity; at least one external energy source configured to provide electrical or optical pumping energy; a semiconductor thin disc gain media enclosed within the cavity having one or more quantum wells configured to receive and transform electrical or optical pumping energy from the external energy source and produce multi-frequency high intensity visible wavelength laser light; a heat spreader; a non-linear crystal configured to convert the visible wavelength light to ultra-violet light; and one or more mirrors.
47. A method, device, or system according to claims 1-46, wherein the external energy source is red optical light.
48. A method, device, or system according to claims 1-47, wherein the semiconductor thin disc gain media further comprises a cavity mirror.
49. A method, device, or system according to claims 1-48, wherein a thin layer of CN or SiN is layered between the heat spreader and the quantum wells.
50. A method device, or system according to claims 1-49, wherein one mirror is disposed opposite of the semiconductor thin disc gain media.
51. A method, device, or system according to claims 1-50, wherein the mirror that is disposed opposite of the semiconductor thin disc gain media has an inner surface with a high reflection coating for visible wavelength light and high transmission for ultra-violet light.
52. A method, device, or system according to claims 1-51, comprising: a cavity; at least one external energy source configured to provide electrical or optical pumping energy; a semiconductor thin disc gain media enclosed within the cavity having one or more quantum wells configured to receive and transform electrical or optical pumping energy from the external energy source and produce multi-frequency high intensity visible wavelength laser light; a heat spreader; a non-linear crystal configured to convert the visible wavelength light to ultra-violet light; and one or more mirrors.
53. A method, device, or system according to claims 1-52, wherein the thin disc gain media is selected from either a MECSEL or a VECSEL.
54. A method, device, or system according to claims 1-53, wherein the MECSEL or VECSEL is stimulated by either barrier pumping or in-well pumping.
55. A method, device, or system according to claims 1-54, wherein the non-linear crystal is selected from the group of periodically poled lithium tantalite, periodically poled stoichiometric lithium tantalite, and periodically poled LaBGeO.sub.5.
56. A method, device, or system according to claims 1-55, further comprising pumping light optics arranged in the cavity to increase the intensity of the pumped light from the external source.
57. A method, device, or system according to claims 1-56, further comprising a focus lens.
58. A method, device, or system according to claims 1-57, further comprising selecting a focus lens having a focal length of F1, selecting an end mirror having a radius of curvature of R2, wherein F1/R2 is equal to approximately 1.
59. A method, device, or system according to claims 1-58, further comprising arranging the distance between the surface of the VECSEL or MECSEL gain chip and the focusing lens to be D1; arranging the distance between the focusing lens and the NLC to be D2; and arranging the distance between the NLC and the end mirror to be D3, so that the value of D1/(D2+D3) is equal to approximately 2.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0009] For a detailed description of exemplary implementations of the developments, reference will now be made to the accompanying drawings in which:
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034] The following discussion is directed to various implementations of the developments hereof. Although one or more of these implementations may be preferred, the implementations disclosed should not be interpreted, or otherwise used, as or for limiting the scope of the disclosure, including the claims. In addition, one skilled in the art will understand that the following description has broad applications, and the discussion of any implementation is meant only to exemplary of that implementation and is not intended to intimate that the scope of the disclosure, including the claims, is limited to that implementation.
[0035] Various example implementations are directed to UV lasers, and more particularly to UV lasers that may provide for the efficient and temporally stable generation of UV light from a Visible Wavelength Laser Light Source (VWLS), by using a laser cavity supporting multiple frequencies of VWLS and using length optimized non-linear optics to double the visible frequencies inside the laser cavity into UV light. The specification first turns to a high-level overview of UV lasers in example systems.
[0036] As a first note, to achieve visible light to UV conversion there are two elements that may need to be met: (1) temporally stable high intensity of visible light, and (2) a proper non-linear crystal, or periodically poled material to convert the visible light into UV light.
[0037]
[0038]
[0039] Alternatively,
[0040] The VECSEL QW of
[0041] Thus,
[0042] Further,
[0043] As previously mentioned, using SiC as the heat spreader, instead of diamond or other materials, may provide some additional benefit because SiC has a coefficient of thermal expansion (CTE) that that is very similar to that of GaAs and of QW material. VECSELs and MECSELs are often grown on gallium arsenide (GaAs) wafers and thus using SiC as a heat spreader may provide an efficient heat removal material.
[0044] In one implementation the subject matter hereof may provide for a method of producing a VECSEL gain chip or a MECSEL gain chip, where the QW structure is first grown on the desired substrate, or wafer, such as GaAs. The GaAs substrate typically may have a thickness of 0.2-0.5 mm depending on the wafer diameter. After the QW is grown on the substrate the selected and/or specified heat spreader such as SiC is optically bonded to the QW-GaAs wafer. Optical bonding involves one wafer conforming to the other wafer to maintain good optical and thermal contact. It is noted that, SiC is a hard material which is relatively stiff compared to GaAs which is relatively soft and in some instances brittle. Thus, in order to achieve optical bonding, it may be advantageous to reduce the QW-GaAs wafer thickness from the GaAs side to around 0.1 mm or less. This reduction in thickness makes the QW-GaAs wafer more flexible. The SiC wafer and the thin, or reduced thickness, QW-GaAs wafer are surface activated and pressed together using a bonding process in a standard optical bonding machine such as EVP Group's EVG500 series under high vacuum conditions, such as 10.sup.−7 torr or better. For a VECSEL QW gain chip, only one optical bonding is needed as one side of the VECSEL gain chip is covered by a DBR, as shown in
[0045] For a MECSEL QW gain chip, after SiC-QW-GaAs becomes one single wafer assembly, the assembly is dipped into acid solution such as H.sub.2SO.sub.4:H.sub.2O.sub.2:H.sub.2O, or concentrated sulfuric acid, or NH.sub.4OH:H.sub.2O.sub.2 to remove the GaAs selectively. Following this acid wash, only the thin QW layer is left on the SiC wafer. A second SiC wafer is then activated and pressed to the SiC-QW, utilizing the bonding process in a standard optical bonding machine under high or ultra high vacuum conditions, described above. The result is the formation of a single SiC-QW-SiC wafer, as shown in
[0046] The SiC-QW-GaAs (VECSEL) wafer and the SiC-QW-SiC (MECSEL) wafer are further processed by applying an anti-reflection (AR) coating and metallization with the pattern 180 as shown in
[0047] The surfaces of the heat spreader and the QW may have some resistance and/or difficulty in forming a solid and complete optical bond depending on the material compatibility. Adding a thin layer of dielectric material such as CN or SiN to the surfaces of the heat spreader and the QW, may help alleviate the bonding resistance and help the surfaces of the heat spreader and QW bond. The thickness of the film must be chosen properly to minimize optical reflectivity between the heat spreader and the QW.
[0048]
[0049] In yet another implementation of the present developments hereof, the quantum efficiency may be further increased for in-well pumped lasers. In-well pumped lasers refers to the structure and methods utilized in lasers, in which the pump light is absorbed solely in the quantum wells.
[0050]
[0051] In one implementation of the current developments utilizing a highly multimode operation may be included which may eliminate a feedback loop related to power stability. The STDL has a bandwidth larger than several nm which contains multiple frequencies. The STDL may provide the stable VWLS at ˜1 nm of bandwidth. The bandwidth can be further controlled by adding a wavelength limiting optic such as a birefringent filter plate (BFP) depending on the bandwidth requirement. Using the above described highly multimode operation, this alternative implementation may be able to provide temporally stable high intensity VWLS. This alternative feature may allow the developments hereof to avoid the mode beating problem while also avoiding single mode operation which may result in power instability due to the cavity length change with temperature. Moreover, by using a highly multimode operation, the implementations hereof may also be able to avoid a complicated feedback system to maintain the power stability, which may be a desirable characteristic for a UV laser.
[0052] The selection of the proper NLC to be used in a UV laser device hereof may need to have specific properties and characteristics to produce the desired UV light. These properties and characteristics, may include, but are not limited to: (1) transparent in the corresponding VWL and UV wavelengths; (2) a high non-linear coefficient; (3) a large band width to support multiple frequencies simultaneously; and (4) a minimum walk-off angle. Exemplar NLCs that provide the desired characteristics may include: (a) periodically poled crystal such as Lithium Tantalate (PPLT or PPSLT); and/or, (b) periodically poled LaBGeO.sub.5 (PPLBGO). For both PPLT and PPLBGO, either first, second, or higher order can be used.
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] In
[0062]
[0063]
[0064]
[0065] The above discussion is meant to be illustrative of the principles and various implementations of the present developments. Numerous variations, ramifications, and modifications of the basic concept which have not been described may become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that all such ramifications and variations be included within the scope of the appended claims and their legal equivalents, and the scope of the invention not be limited by the examples given, or the claims hereof.