INK CIRCUIT WITH SEVERAL MODULAR UNITS
20220203689 · 2022-06-30
Inventors
- Matthieu BARDIN (CHATUZANGE LE GOUBET, FR)
- Vincent Audouard (Toulaud, FR)
- Thomas MARZANO (Romans-sur-Isère, FR)
- Francis POURTIER (Charmes sur Rhône, FR)
Cpc classification
B41J2/175
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A continuous inkjet printer includes an ink circuit. A first part of the ink circuit includes hydraulic components for providing a print head of the CIJ printer with ink and solvent. A second part of the ink circuit includes a first single-block assembly including at least part of at least a first pump and a second single-block assembly including at least one filter. Each of the assemblies further includes: a housing having at least one fluid inlet and at least one fluid outlet; fluid connections to allow fluids to flow from the at least one fluid inlet, to the at least part of a first pump or said filter and then to the at least one fluid outlet; and a structure for mounting and disassembling the first single-block assembly and the second single-block assembly to and from the first part of the ink circuit, independently from each other.
Claims
1. An ink circuit of a continuous inkjet printer, comprising: a first part of said ink circuit comprising means for providing a print head of said CIJ printer with ink and solvent; a second part of said ink circuit comprising a first single-block assembly comprising at least part of at least a first pump and a second single-block assembly comprising at least one filter, and each of said assemblies further comprising: a housing having at least one fluid inlet and at least one fluid outlet, fluid connections to allow fluids to flow from said at least one fluid inlet, to said at least part of a first pump or said filter and then to said at least one fluid outlet, means for mounting and disassembling said first single-block assembly and said second single-block assembly to and from said first part of said ink circuit, independently from each other.
2. The ink circuit according to claim 1, further comprising a third single-block assembly comprising at least a recovery device, and: a housing having at least one fluid inlet and at least one fluid outlet, fluid connections to allow fluids to flow between said at least one fluid inlet, said recovery device and said at least one fluid outlet, means for mounting and disassembling the third single-block assembly to and from a third receiving interface of said first part of said ink circuit.
3. The ink circuit according to claim 2, said third single-block assembly comprising at least a second pump or a venturi and/or at least a 3-way valve.
4. The ink circuit according to claim 2, the means for mounting and dismounting said third single-block assembly on the ink circuit allowing a rotation of the assembly to be performed about a pivot pin and/or comprising a locker for locking said third single-block assembly in a fixed position with respect to said third receiving interface.
5. The ink circuit according to claim 1, at least one of said first, second or third single-block assembly comprises at least one identifier.
6. The ink circuit according to claim 5, said identifier being of the electrical or of the magnetic type.
7. The ink circuit according to claim 1, said first single-block assembly comprising at least a hydraulic part of a pump, and said hydraulic part of a pump being coupled with a driving motor of said hydraulic part.
8. The ink circuit according to claim 7, said motor being outside said first single-block assembly, said motor being coupled with said pump.
9. The ink circuit according to claim 8, said coupling comprising an axis of said pump traversing said housing of said first single-block assembly.
10. The ink circuit according to claim 1, at least one among the means for mounting and dismounting said first single-block assembly and the means for mounting and dismounting said second single-block assembly on the ink circuit allowing a rotation of the assembly to be performed about a pivot pin.
11. The ink circuit according to claim 1, at least one among the means for mounting and dismounting said first single-block assembly and the means for mounting and dismounting said second single-block assembly on the ink circuit comprising a locker to lock said single-block assembly in a fixed position with respect to said first receiving interface or with respect to said second receiving interface.
12. The ink circuit according to claim 1, at least one of: the first single-block assembly and the means for mounting and disassembling said first single-block assembly on and from the ink circuit, the second single-block assembly and the means for mounting and disassembling said second single-block assembly on and from the ink circuit; or the third single-block assembly and the means for mounting and disassembling said third single-block assembly on and from the ink circuit, comprising a magnetic guide of said single-block assembly in a fixed position with respect to its receiving interface.
13. A continuous inkjet printer (CU), comprising: an ink circuit according to claim 1, a print head connected to the ink circuit via a flexible umbilical cable containing hydraulic connections to bring printing ink from the ink circuit to the print head and send ink to be recovered from the print head towards said ink circuit, and electrical connections.
14. A method for flushing or cleaning at least one part of the ink circuit of a CIJ printer according to claim 13, comprising flushing said at least one part of the circuit with a gas and with solvent.
15. A method for flushing or cleaning at least one part of the ink circuit of a CIJ printer according to claim 13, comprising flushing said at least one part of the circuit with a gas and with solvent, and drying said at least one part of the circuit.
16. A method according to claim 14, said ink circuit comprising an ink cartridge receiving portion provided with an ink cartridge and a solvent cartridge receiving portion provided with a solvent cartridge and further comprising, before said flushing, at least one of the following steps: removing said solvent cartridge from said solvent cartridge receiving portion; and removing said ink cartridge from said ink cartridge receiving portion and replacing said ink cartridge by a recovery cartridge.
17. A method for cleaning or repairing or modifying an ink jet printer according to claim 13, comprising: flushing said at least one part of the circuit with a gas and with solvent; and after said flushing, removing at least one of said first single-block assembly, said second single-block assembly, and said third single-block assembly.
18. A method for cleaning or repairing or modifying an ink jet printer according to claim 13, comprising: flushing said at least one part of the circuit with a gas and with solvent; and after said flushing, removing at least one of said first single-block assembly, said second single-block assembly, and said third single-block assembly, and repairing or modifying the removed single-block and reassembling the removed single-block on the ink circuit.
19. A method for cleaning or repairing or modifying an ink jet printer according to claim 13, comprising: flushing said at least one part of the circuit with a gas and with solvent; and after said flushing, removing at least one of said first single-block assembly, said second single-block assembly, and said third single-block assembly, and repairing or modifying the removed single-block and assembling another single-block assembly on the ink circuit.
20. A method for flushing or cleaning at least one part of the ink circuit of a CIJ printer according to claim 13, comprising flushing said at least one part of the circuit with a gas and with solvent from a solvent tank.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF EMBODIMENTS
[0124] An example of a pump module (or ink pressure pump module) 10 is illustrated on
[0127] The pump illustrated on
[0128] The ink circuit has a receiving portion or zone or interface to receive the pump module and connect it to the hydraulic circuit of the printer. Said receiving portion or zone or interface has at least one fluid inlet (s) which corresponds to the fluid outlet 16 and at least one fluid outlet which corresponds to the fluid inlet 14 of said first single-block assembly, so that fluid can flow from said interface outlet into said first single-block assembly and then out of said first single-block assembly to said interface inlet.
[0129] An example of said receiving interface is described below.
[0130] The pump module can be mounted in or on the ink circuit or on said receiving portion or zone or interface; it can be disassembled from said circuit or from said receiving portion or zone or interface of the ink circuit. For example, one or more screw(s), or nut(s), or bolt(s), or clip(s), or clamp(s) or hook(s) or any other securing means can be used to mount and remove said module.
[0131] This pump module, like any other module in this application, can be provided with an identifier, for example an electric identifier or an RFID identifier or a magnetic identifier, to identify which embodiment is implemented, for example which pump is implemented in the module. Electric identifiers, RFID identifiers and magnetic identifiers are described below.
[0132]
[0133] As seen on
[0134] The housing can be provided with slots or openings 22o to facilitate air circulation around the pump.
[0135] Any of the embodiments of this module can be provided with one or more member or means 77 to allow mounting and disassembling, as described below in connection with
[0136] In another embodiment, it is the remainder (or the other part) of the machine which may comprise one or more members or pins 77.sub.2, 77.sub.3 (each cooperating with a spring), the module 10 being equipped with corresponding holes to cooperate with said members or pins.
[0137] In both embodiments the ink circuit has a receiving portion or zone or interface to receive the module, which can be mounted on and dismounted from said receiving portion or zone or interface, for example with one or more screw(s), or nut(s), or bolt(s), or clip(s), or clamp(s) or hook(s) or any other securing means. Hole 22h.sub.1, 22h.sub.2, 22h.sub.3 are visible on
[0138] An example of a filter module 30 is illustrated on
[0142] Another embodiment of the filter module 30′ is illustrated on
[0143] The ink circuit has a receiving portion or zone or interface to receive the filter module and connect it to the hydraulic circuit of the printer. Said receiving portion or zone or interface has at least two fluid inlets which correspond to the fluid outlets 38 and 44 and at least two fluid outlets which correspond to the fluid inlets 36 and 42 of said second single-block assembly, so that fluid can flow from said interface outlet(s) into said second single-block assembly and then out of said second single-block assembly to said interface inlet(s). In a simpler embodiment, said module comprises one fluid inlet, one fluid outlet and one filter; the corresponding receiving portion or zone or interface to receive said filter module and connect it to the hydraulic circuit of the printer has one fluid inlet which corresponds to the fluid outlet of said module and one fluid outlet which corresponds to the fluid inlet of said module.
[0144] An example of said receiving interface is described below. The filter module can be mounted in or on the ink circuit or on said receiving portion or zone or interface; it can be demounted from said circuit or from said receiving portion or zone or interface of the ink circuit. For example, one or more screw(s), or nut(s), or bolt(s), or clip(s), or clamp(s) or hook(s) or any other securing or fastening means can be used to mount and remove said filter module. Holes 32h.sub.1, 32h.sub.2, 32h.sub.3, 32h.sub.4 are visible on
[0145] This filter module, like any other module in this application, can be provided with an identifier, for example an electric identifier or an RFID identifier or a magnetic identifier, to identify which embodiment is implemented, for example which filter(s) is/are implemented in the module. Electric identifiers, RFID identifiers and magnetic identifiers are described below.
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[0147] Preferably the module is provided with means 77 to allow mounting and dismounting of the module 30. These means may allow the defining of axis (or hinge or pivot pin) about which the module is able to pivot. These means may be in the form of retractable members or pins 77.sub.2, 77.sub.3 returned by a spring 77.sub.1.
[0148] According to one embodiment, said means 77 comprise a cylinder, aligned along axis 37 (axis of rotation) and containing said retractable members or pins 77.sub.2, 77.sub.3 said spring 77.sub.1. Spring 77.sub.1 is located between both pins 77.sub.2 and 77.sub.3, and is able to be compressed in said cylinder under their action. Each pin can move between an extended position as in
[0149] The members 77.sub.2 and 77.sub.3 cooperate with corresponding members (for example holes) on the remainder of the machine.
[0150] In another embodiment, it is the remainder of the machine which may comprise one or more members or pins 77.sub.2, 77.sub.3 (each cooperating with a spring), the module 30 being equipped with corresponding holes to cooperate with said members or pins. The module can thus be mounted and disassembled from the hydraulic circuit of the printer.
[0151] Means 77, 77.sub.1-77.sub.3 can also be applied to at least one of the other module(s) 10, 50 described in connection with
[0152] 2 different examples of a recovery module 50 are illustrated on
[0153] In an example, module 50 comprises a housing 52, possibly including a cover 53; said module comprises one or more fluid inlet(s) 55, 59, 61, and one or more fluid outlet(s) 57, 63; inside the housing, a recovery device, for example a venturi 54 (
[0156]
[0157] This module 50, like any other module in this application, can also be provided with an identifier, for example an electric identifier or an RFID identifier or a magnetic identifier, to identify which embodiment is implemented, for example an embodiment according to
[0158] For example, electrodes or contacts of an electric identifier (for example a resistor) can be apparent or accessible through a window of the housing of any module and contact corresponding electrical contacts of the ink circuit or in the interface when the module, for example module 50, is mounted in the circuit or on the interface. Said identifier can be for example a resistance with a first value of resistance for a module according to
[0159] Alternatively, any module or module type can have a RFID identifier or tag, storing identification information, the printer having means to read said information stored in said RFID identifier or tag.
[0160] Another identifier of any module or module type or single-block assembly in this application, can be of the magnetic type, for example based on an electrical switch, for example a “reed switch”, operated by an applied magnetic field.
[0161] For example, a module may comprise several possible locations of one or more magnet(s), each location corresponding to a particular module or single-block and/or to at least one technical characteristic of said module or single-block. Several switches are located at different locations in the ink circuit. Depending on the location of the magnet(s) in the module, one or more of the switches is/are activated, which is detected by the printer or its controller. An identification of the module and/or of its technical characteristic(s) is thus obtained. Alternatively, a plurality of magnets can be located in the ink circuit, one or several of them interacting with one or more electrical switch(es) of the module, for example a “reed switch”, depending on the location of the switch(es), the location of the switch(es) depending on one or more technical characteristics of the module.
[0162] In a particular embodiment, an identifier of a module comprises several (N) magnets disposed at several (N or more than N) possible locations in the module, each combination of magnets locations providing the identification of a particular module or single-block and/or of at least one technical characteristic of said module or single-block; for example, each combination of locations identifies a different type of pump or a different type of filter or a different type of recovery device. Each magnet of the combination interacts with means in the circuit, for example a switch, for example a “reed switch”, which interaction is detected by the printer. This multiplies the possible identifications with respect to the identifications with only one magnet.
[0163] For example, if a module has 2 possible locations for a magnet: [0164] 2 identifications can be formed by one magnet in any of the 2 locations and no magnet in the other one; these identifications are designated by (1, 0) and (0,1), “1” representing the presence of a magnet and “0” the absence of a magnet; [0165] one further identification is formed by two magnets, one in each of the 2 possible locations (1, 1).
[0166] In this case of 2 possible locations, 3 identifiers can thus be created, identifying 3 different modules or 3 variants of a same module.
[0167] Another example concerns the case of a module having 3 possible and different locations for one or more magnets: [0168] 3 identifications can be formed by one magnet in any of the 3 locations and no magnet in the other locations; these identifications are designated by (1, 0, 0), (0,1,0), (0,0,1), “1” representing the presence of a magnet and “0” the absence of a magnet; [0169] other identifications are be formed by the 3 combinations of two magnets in the 3 possible locations (1, 1, 0), (0,1,1), (1,0,1) and by the 3 magnets in the 3 possible locations (1, 1, 1).
[0170] In this case of 3 possible locations, 7 identifiers can thus be created, identifying 7 different modules or 7 variants of a same module.
[0171] Of course, more identifications are possible with n>3.
[0172] Each magnet can interact with mans in the circuit, for example a switch, for example a “reed switch”, disposed at a particular location in the circuit or in the interface to interact with a magnet disposed at a specific location in the module. For example, for 3 locations of 3 different magnets in the module, 3 switches are provided in the circuit, each one being able to interact with one magnet when it is in one specific position in the module. Any module and the ink circuit, or the corresponding interface of the module in the circuit, can be provided with the means to implement at least one of the above-mentioned identifiers. For example, the characteristics of the main filter 40 of the filter module (see
[0173] The ink circuit has a receiving portion or zone or interface to receive the recovery module and connect it to the hydraulic circuit of the printer. The recovery module can be mounted in or on the ink circuit or on said receiving portion or zone or interface; it can be demounted from said circuit or from said receiving portion or zone or interface of the ink circuit. For example one or more screw(s), or nut(s), or bolt(s), or clip(s), or clamp(s) or hook(s) or any other securing means can be used to mount and remove said module (see the examples of
[0174] Said receiving portion or zone or interface has at least two fluid outlets which correspond to the fluid inlets 55 and 61 (
[0175] Preferably, said receiving portion or zone or interface has at least three fluid outlets which correspond to the fluid inlets 55, 59 (
[0176] An example of said receiving interface is described below.
[0177] Any of the embodiments of this module 50 can be provided with one or more means 77 as described above in connection with
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[0179] Electrical contacts 51 of an electric identifier can be seen through an opening in cover 53; as explained above, they can be contacted by corresponding contacts of the circuit for identification of the embodiment of the module, the controller of the printer measuring the value of the resistance value through said contacts. In a variant (not represented on the figures), as explained above, an identifier can comprise means, for example one or more electrical switch(es), for example one or more “reed switch(es)”, located in the ink circuit and which can be operated by a magnetic field generated by one or more magnet(s) located in the module.
[0180] The ink circuit has a receiving portion or zone or interface to receive the vacuum or recovery module 50, which can be mounted in the ink circuit or demounted from said receiving portion or zone or interface of the ink circuit, for example with one or more screw(s), or nut(s), or bolt(s), or clip(s), or clamp(s) or hook(s) or any other securing means. Holes 52h.sub.1, 52h.sub.2, 52h.sub.3, 52h.sub.4, 52h′.sub.1, 52h′.sub.2, 52h′.sub.3, 52h′.sub.4 are shown on
[0181] As explained above, each of the modules 10, 30, 50 is maintained in the circuit by appropriate securing means so that each module can be mounted on the corresponding receiving zone or portion or interface of the circuit and disassembled or removed from said zone or portion or interface. This possibility to mount or disassemble any of the modules provides an ink-jet printer with a modular feature: the ink-jet printer can be adapted with different pump modules, and/or different filter module(s), and/or different recovery module(s), for example when manufacturing or building it and/or during use of the printer. For example, a recovery module like the one illustrated on
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[0183] As can be understood from this figure, each module can be removed from the circuit independently from the other modules and can be mounted back (for example after a cleaning step) or replaced with a similar or identical module. For example, a recovery module according to
[0184] In particular, a 3-way valve 70 can be connected to the inlet 14 of the ink pressure pump module 10. Depending on the operation stage of the printer, the fluid to be introduced into the module 10 is selected, with help of the valve 70, among a first fluid (ink supplied though a first duct 71) and a second fluid (air and/or solvent supplied though a second duct 72). The first fluid is thus pumped by pump 24, for example when the printer is printing, and is then sent to the print head through the fluid circuit, and in particular through the filter module 30. The second fluid is pumped by pump 24, for example when the circuit is being cleaned. An example of cleaning process implementing air (or gas) and solvent, is given below.
[0185] A damper 74 can be connected on the fluid path to the inlet 36 of the filter module 30 (between fluid outlet 16 of module 10 and fluid inlet 36 of module 30), in order to damp the pressures variations or oscillations of the ink before sending it to the print head, such pressures variations or oscillations being generated by the pump and degrading the print quality. The fluid then flows through filter 34 and is then sent to the print head through part of the fluid circuit (for example through a fluid manifold as illustrated on
[0186] A 3-way valve 76 can be connected to the outlet 44 of the filter module 30. Depending on the operation stage of the printer, the fluid flowing out of the filter module 30 can be sent, through the valve 76, either to the print head 100 (possibly through an additional filter 77) or to the main reservoir of the circuit (through the recovery module 50). A sensor 75 can be implemented to measure the pressure and/or the temperature of the fluid flowing out of the filter module 30.
[0187] In the illustrated example the fluid flowing out of the filter module 30 through outlet 44 and sent back to the main reservoir of the circuit ink circuit first flows through the recovery module 50, in particular through inlet 55, filter 56, recovery device 54 and outlet 57.
[0188] Part of the fluid sent to filter module 30 can also be sent back to the part of the fluidic circuit, for example to a fluid manifold, as illustrated on
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[0190] The modules 10 and 30 are identical to the modules 10 and 30 of
[0191] Module 50 implements a diaphragm pump 54′ and comprises a further fluid inlet and a further fluid outlet with respect to
[0192] The fluid flowing out of the filter module 30 and sent back to the main reservoir of the circuit ink circuit first flows through the recovery module 50, in particular through inlet 55, filter 56 and diaphragm pump 54′.
[0193] A 3-way valve 66 can be connected to the outlet of filter 56. Depending on the operation stage of the printer, the fluid pumped by pump 54′ can be selected, with help of the valve 66, among the first fluid and the second fluid. It then flows through outlet 57 and to the main reservoir.
[0194] Just like for the embodiment of
[0195] On both
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[0197] This figure also shows, under the interface 11, the part of a magnetic pump which remains outside housing 22 (see
[0198] The interface 11 can comprise means to interact with an identifier of the pump module. For example, the interface 11 comprises electrical contacts to contact an electric identifier of the pump module 10, as already explained above. In a variant (not represented on the figures), as explained above, an identifier can comprise means, for example one or more electrical switch(es), for example one or more “reed switch(es)”, located in the ink circuit and which can be operated by a magnetic field generated by one or more magnet(s) located in the module.
[0199] The holes 22h′.sub.1, 22h′.sub.2, 22h′.sub.3 correspond to the holes 22h.sub.1, 22h.sub.2, 22h.sub.3 of
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[0201] This figure also shows holes 770, 771 which cooperate with retractable members or pins 77.sub.2, 77.sub.3 of means 77 (
[0202] The interface 31 can comprise means to interact with an identifier of the filter module. For example, the interface 31 comprises electrical contacts to contact an electric identifier of the filter module 10, or a plurality of electric switches, like “reed” switches, to cooperate with a magnet which is located in the filter module, at different locations depending on the characteristics of the filter module.
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[0204] Each of said interfaces comprises the appropriate ducts to connect its fluid inlet(s) and outlet(s). In particular, when several possible alternative modules can be connected on the same interface, said interface comprises the ducts (fluid inlets and/or outlets) and/or electrical contacts to be compatible with the several modules.
[0205] For example, interface 51 has several inlets/outlets in order to be able to connect either the recovery module of
[0206] The same applies to the other interfaces which are for connecting any of the other single block assemblies: thus, any interface preferably contains all necessary inlets/outlets and/or electrical contact(s) and/or magnetic means, so that any version or technically updated first, resp. second, resp. third. single block assembly can be connected to interface 11, resp.31, resp.51.
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[0208] One or more of the modules, in particular of the above-described modules, and the part of the circuit or the corresponding interface to which it must be connected can be provided with magnetic means to help positioning the module with respect to the ink circuit or to the corresponding interface.
[0209] Alternatively: [0210] module 150 has a magnet 151 and the interface 152 has a piece of material, for example a ferromagnetic material, having magnetic properties; [0211] the interface 152 has a magnet 153 and module 150 has a piece of material, for example a ferromagnetic material, having magnetic properties; this solution is preferred because a magnet in the module can perturb one or more sensor(s) implement in the circuit to measure for example pressure.
[0212] Module 150 can be for example any of the above-described modules. Other components or parts can be mounted on the circuit by being guided by magnetic means as described above.
[0213] The above-mentioned and described modules can be implemented in a fluid circuit as shown on
[0214] As illustrated on
[0215] An example of a cartridge 82, 84 is shown in
[0216] It comprises a portion 120 (this portion is the most rigid, but can however be deformed somewhat when the cartridge is empty) and a semi-rigid, or flexible, portion 140. The rigid portion 120 is provided with a rigid nipple (or mouth, also called “nose” or “nozzle”) 160 that allows for a hydraulic connection to the ink circuit. Initially, the nipple is closed by a capsule of a rubber-type material, for example of EPDM, or other (chemically compatible with the fluids in question), being hermetically crimped or sealed. Upon setting up the cartridge, a hollow needle, linked to the ink circuit, hits the capsules and establishes the hydraulic circuit between the cartridge and the ink circuit. The elastic material of the capsule is chosen to ensure the sealing of the needle-capsule junction.
[0217] Another example of cartridge has a storage chamber and a distal end portion which has a cylindrical shape and is closed by a lid.
[0218] Examples of cartridge holders 82a, 84a are shown on
[0219] The hydraulic module 90 preferably has an ink portion and a solvent portion, the ink portion comprising ink pump 92 for pumping the ink from ink cartridge 82 and the solvent portion comprising pump 94 for pumping the solvent from solvent cartridge 84. It can also comprise a number of 3-way valves 93.sub.1, 93.sub.2, 93.sub.3, 99 to send the appropriate fluid to the appropriate module 10, 30, 50 and/or to the reservoir 80. Ducts 96-98 connect the ink portion and the solvent portion of the hydraulic module 90 with the reservoir 80; ducts 102-104 connect the ink portion and the solvent portion of the hydraulic module 90 with the different modules 10-50 as shown on
[0220] Each of the modules 10, 30, 50 is maintained in the circuit by appropriate fastening or securing means, already described above, so that each module can be mounted on the circuit and dismounted or removed from said circuit.
[0221] The main reservoir 80 can be of the type comprising two compartments as disclosed in EP 3466697, the upper compartment 80.sub.1 for storing ink and the lower compartment 80.sub.2 for storing solvent: [0222] the upper part 80.sub.1 can be supplied with ink from cartridge 82 through one or more of said valves 93.sub.1, 93.sub.2, 93.sub.3, and one or more of said ducts 96; Ink can be pumped from this upper part by the pump of module 10 through one or more ducts 110; [0223] the lower part 80.sub.2 can be supplied with solvent from cartridge 84 through one or more of said valves 99 and one or more of said ducts 97; solvent can be pumped from this lower part by the pump 94 through one or more ducts 98.
[0224] A flushing or cleaning process can be implemented to clean the above-described circuit, in particular the 3 different modules 10, 30, 50, or to clean only part of it, for example only one of the modules 10, 30, 50, in particular if only one of the modules 10, 30, 50 is to be unplugged or detached from the circuit and repaired or replaced. If such a cleaning process is not performed, ink flows out of any of the modules 10, 30, 50 when it is unplugged or disassembled from the printer, which results in a loss of ink and solvent and, of course, in dropping on the rest or the other part(s) of the system and out of the printer and of the module.
[0225] In an embodiment both solvent and ink cartridges 84, 82 are first unplugged from the circuit and ink cartridge 82 is replaced with a recovery cartridge for recovering dirty or cleaning fluid from the circuit. The solvent cartridge 84 being removed, gas, for example air (at atmospheric pressure) can be pumped from means 114c of fluidic connection by activating the pump(s) 94, 24 and the valves of the circuit, in particular valves 93.sub.1, 93.sub.2, 93.sub.3, as if the solvent cartridge was connected to the ink circuit and solvent had to be pumped.
[0226] Pump 94 is started, thus pumping air as explained above throughout the whole circuit or through part of it, and in particular through one or more of the modules 10, 30, 50. Ink present in the circuit is thus sent back to the ink tank 80, through appropriate position of each of the valves 99, 93.sub.3, 70, 76.
[0227] In the following steps, ink present in the circuit is sent to the recovery cartridge, through appropriate position of each of the valves 99, 93.sub.3, 70, 76.
[0228] The valves 99 (
[0229] This creates a gas-solvent mixture, for example a circulation of alternating volumes 401 of gas and of volumes 402 of solvent in a duct 400 (
[0230] A pump alternatively pumping solvent and air has pressure surges or pulses or bumps which contribute to an efficient cleaning of the ducts of the circuit.
[0231] After cleaning, a solvent rinsing step can be performed to eliminate any residual ink which could remain in the circuit, or in part of it, for example in one or more of the 3 modules 10, 30, 50. In a preferred embodiment, a drying step can be performed after cleaning by circulating gas in all or part of the circuit, ensuring elimination of substantially all the residual solvent, for example at least 85% or 90% of the residual solvent, present in the circuit. Thus, one or more of the modules 10, 30, 50 can be disassembled from the circuit with reduced risks of ink or solvent spillage.
[0232] In the above-described process, solvent thus flows through the same path as the gas.
[0233] The above flushing or cleaning steps can be performed for only a part of the circuit, for example for only one of the modules 10, 30, 50. Only cleaning the part or the component of the circuit which must be removed from the circuit saves solvent.
[0234] After a flushing or cleaning process as described above has been performed, one or more of the cleaned modules 10, 30, 50 can be disassembled and removed from the printer, and repaired or replaced. The above process can also be implemented if: [0235] none of the above removable modules is disassembled from the circuit; [0236] or if the circuit does not contain any removable module or block and if all component, except the cartridges, and possibly one or more individual fluid components such as one or more valves, and/or one or more pumps, and/or one or more filters, are fixed with respect to the circuit.
[0237] In both cases: [0238] keeping the circuit clean and possibly dry, even without disassembling any module or component or part is also advantageous; [0239] or individual fluid components such as one or more valves, and/or one or more pumps, and/or one or more filters, can be disassembled from the circuit with the same advantages as explained above for the removable modules.
[0240]
[0251] In a variant, the order of gas and solvent can be reversed and steps S5-S7 are replaced by following steps S′5-S′7: [0252] step S′5: select valve(s) position(s) to pump solvent; [0253] step S′6: pump solvent (for example from solvent tank or compartment 80.sub.2) through at least part of the circuit or throughout the whole circuit; [0254] step S′7: then pump gas, for example air, through at through least part of the circuit or throughout the whole circuit.
[0255] In an example, gas and solvent are alternatively pumped according to steps S5-S7 or S′5-S′7 through only one of the modules 10, 30, 50 because only one module, for example the pump module 10, must be disassembled from the circuit. More generally, gas and solvent can be alternatively pumped according to steps S5-S7 or S′5-S′7 through at least one component or part, for example a valve or a filter or a pump, because said component or part must be replaced. An alternative pumping can be performed by activating one or more valves. As already explained, a pump alternatively pumping solvent and air has pressure surges or pulses or bumps which contribute to an efficient cleaning of the ducts of the circuit.
[0256] In a preferred embodiment, an initial step of circulating gas in at least part of the circuit allows recovering ink which can be sent to the main tank (ref 80 on
[0257] The further steps of the flushing or cleaning process comprise circulating gas and solvent in at least part of the circuit, dirty fluid being recovered in the cartridge for recovering dirty fluid through adapted control of the valves of the circuit.
[0258] This creates a gas-solvent mixture, for example a circulation of alternating volumes 401 of gas and of volumes 402 of solvent in a duct 400 (
[0259] In a variant of the process illustrated on
[0260] As indicated above, a drying step can be performed at the end of the cleaning process, for example by circulating gas in all or part of the circuit, for example compressed gas and/or heated gas. Gas can be heated by circulating it over heating means, for example one or more resistors, for example before being injected into the circuit. A drying step allows disassembling one or more of the modules 10, 30, 50 with a reduced risk of ink or solvent spillage.
[0261] The above process can also be implemented if: [0262] none of the above removable modules is disassembled from the circuit; [0263] or if the circuit does not contain any removable module or block (which applies in particular to the circuit of
[0264] In both cases: [0265] keeping the circuit clean and possibly dry, even without disassembling any module or component or part, is also advantageous; [0266] the process of
[0268] In another embodiment, a circuit may comprise removable cartridges but the process may not involve removing said cartridges, steps S1 and S2 not being performed (see example below).
[0269] In another embodiment, if a circuit does not comprise removable cartridges (see example below), steps S1 and S2 are also not performed.
[0270]
[0271] This fluid circuit is described in detail in EP 3085541.
[0272] It comprises in particular: [0273] an ink tank 80 from which ink can be pumped by a pump 320, the ink pumped by said pump flowing through a damper module 323 and then through a filter before being sent to the print head; part of the ink can be returned to the ink tank 80 through duct 325, 3-way valve 337, and duct 318; [0274] a solvent reservoir 314 to which solvent is supplied from a solvent cartridge 84, a pump 341 and a restriction 345; [0275] a pump 331 to pump ink from an ink cartridge 82 through a 3-way valve 335; ink is then sent to ink tank 80 through a 3-way valve 333; said pump can also ump solvent from reservoir 314 through 3-way valve 342.
[0276] A flushing or cleaning process as explained above, in particular in connection with
[0277] In particular, cartridges 82 and 84 can be unplugged, cartridge 82 being replaced with a recovery cartridge.
[0278] 3-way valve 339 can be controlled so that gas, for example air (at atmospheric pressure) and solvent can be alternatively pumped by pumps 341 and 331 and sent to at least part of the circuit, dirty solvent being recovered in the recovery cartridge by controlling 3-way valves 333 and 337 (the valves of the printing head, not illustrated on this figure, being closed, so that no solvent flows towards the printing head). A pump alternatively pumping solvent and air has pressure surges or pulses or bumps which contribute to an efficient cleaning of the ducts of the circuit.
[0279] Thus a gas-solvent mixture is formed, for example a circulation of alternating volumes 401 of gas and of volumes 402 of solvent in a duct 400 (
[0280] In a preferred embodiment, an initial step of circulating gas, for example air, in at least part of the circuit allows recovering ink which is sent to the main tank. The further steps of the cleaning process comprise circulating air and solvent in at least part of the circuit, dirty fluid being recovered in the recovery cartridge, through adapted control of the valves of the circuit.
[0281] As indicated above, a drying step can be performed at the end of the cleaning process, for example by circulating air in all or in part of the circuit, for example compressed air and/or heated air. Air can be heated by circulating it over heating means, for example one or more resistors, for example before being injected into the circuit. A drying step allows disassembling one or more of fluidic components like one or more valve(s) and/or one or more pump(s) and/or one or more filter(s) or damper(s) with reduced risk of ink or solvent spillage.
[0282] It has to be noted that some residual amount of solvent may remain in at least part of the circuit after cleaning and drying but this amount is minor (less than 15% or 10% of the initial volume, this value can even be significantly reduced with compressed air and/or heated air) and does not prevent from disassembling one or more of the above-mentioned fluidic components in good conditions, with a minimum risk of spillage or dropping.
[0283] Another cleaning process can be applied to the circuit of
[0284] Air, or, more generally, a gas, can be introduced into the ink circuit at specific locations, for example: [0285] upstream of one or more pumps 320, 341 as indicated on
[0287] Gas can be introduced into the circuit at any of the above locations for example through a side duct laterally connected to the main duct (or the main duct has a “T” shape) and possibly an additional valve (not represented).
[0288] Gas can be introduced under a pressure higher than the atmospheric pressure into the flow of cleaning solvent circulating in the ink circuit.
[0289] In all the above discussed cases, a gas-solvent mixture is formed, for example a circulation of alternating volumes 401 of gas and of volumes 402 of solvent in a duct 400 (
[0290] The alternative pumping of solvent and air generates pressure surges or pulses or bumps of the pump(s) which contribute to an efficient cleaning of the ducts of the circuit.
[0291] Dirty solvent can be recovered in a separate tank 390 through an extra valve 391. This dirty solvent can be reused in the main tank 80 when there is a need to dilute ink contained therein, for example by pumping part of said solvent by pump 331, through an extra duct 392 and an extra valve 393.
[0292] This other cleaning process, without removing cartridges 82, 84 can be applied to a circuit like illustrated on
[0293] Gas is for example introduced upstream of pump 94 through a lateral duct 147. Alternatively, compressed gas can be introduced downstream of a pump, for example with a device as explained in connection with
[0294] Dirty solvent can be recovered in a separate tank 390. With respect to
[0295] Preferred embodiments of cleaning processes of the circuits of
[0298]
[0299] It comprises a valve 381 and a non-return valve 382 in series, both being mounted in parallel to a non-return valve 383.
[0300] A gas, for example from a compressor (not represented on the figure) can be introduced through end 386 and then through valves 381 and 382; the other end 384 of the device, upstream of non-return valve 383 can be connected to the outlet of a pump, for example pump 320 or pump 339 of
[0301] Thus gas, for example compressed gas, can be introduced into the circuit, alternatively with solvent or simultaneously to a solvent flow, forming an alternation of gas and solvent or a flow of a mixture, possibly a diphasic mixture, of solvent and gas. The gas can be air.
[0302] The device 380 can be permanently in the circuit, for example downstream or at the outlet of a pump 320 (as illustrated on
[0303] Alternatively, as illustrated on
[0304] This other cleaning method and/or the device of
[0305] Any of the above cleaning methods can be applied to the preparation of a new ink jet printer just after manufacturing or building of a new printer. Indeed, the ink circuit of a new printer may contain residual solid particles which can be eliminated by a cleaning process as described above. Solvent containing solid particles is then sent in a waste tank or filtered before being reused in the ink circuit.
[0306] Any of the above cleaning methods can also be applied to a circuit not comprising removable cartridges 82, 84, for example a circuit as illustrated on
[0307] An example of such circuit is illustrated on
[0308] Air, or, more generally, a gas, can be introduced into the ink circuit of
[0309] The introduction of gas creates a gas-solvent mixture, for example a circulation of alternating volumes 401 of gas and of volumes 402 of solvent in a duct 400 (
[0310] It is preferable to avoid any interference of the gas under pressure with the pump 320 or 341; for this reason, a non-return valve can be mounted at the outlet of said pump(s). Thus, a gas can be introduced under a pressure higher than the atmospheric pressure into the flow of cleaning solvent circulating in the ink circuit. This creates a gas-solvent mixture, possibly a diphasic mixture of said gas and said solvent (for example 90% of solvent and 10% gas or between 80% and 95% of solvent and between 20% and 5% of gas) which is efficient to clean the circuit.
[0311] In preferred embodiments of a cleaning process of the circuit of
[0314] A circuit like illustrated on
[0315] Another embodiment of a flushing or cleaning process according to the invention can be applied to an ink circuit of a CIJ printer, for example an ink circuit according to the invention, in particular according to any of the above-described circuits (
[0316] It comprises a step of circulating gas in at least part of the circuit or in the whole circuit; ink is thus flushed and removed from said part of the circuit or from said circuit and can be recovered, for example in the main tank 80.
[0317] Depending on the circuit: [0318] air can be introduced by removing a cartridge, for example a solvent cartridge, and pumping air through the solvent cartridge connection means or receiving means; [0319] or air, or, more generally, a gas, can be introduced into the ink circuit at specific locations, for example: [0320] upstream of one or more pumps 94 (
[0322] Gas can be introduced into the circuit at any of the above locations for example through a side duct laterally connected to the main duct (or the main duct has a “T” shape) and possibly an additional valve (not represented).
[0323] Ink is thus eliminated from the part(s) of the circuit which have been cleaned.
[0324] The process can be followed by disassembling or removing from the circuit at least one part which was cleaned according to said above process, for example: [0325] one or more removable module or single-block assembly or component as already described above, for example the first removable module or single-block assembly 10, and/or the second removable module or single-block assembly 30 and/or the third removable module or single-block assembly 50 described in this application; [0326] and/or one or more valve(s) and/or one or more pump(s) and/or one or more filter(s) or damper(s).
[0327] Preferably a flushing or cleaning process to the invention ends with a drying step of the part of the hydraulic or fluid circuit which has been cleaned. For example, the cleaning process can include a final step of pumping gas and sweeping that part of said circuit with said gas.
[0328] In particular, if a module, for example like any of the above-described first, second or third module, must be disassembled and removed from the circuit, a cleaning process of the fluid path inside of said module can be performed according to the invention, ending with a drying step of said fluid path. The dry module can then be removed without any fluid dropping from the device.
[0329] A “dry” module or a component of a fluid circuit according to the invention also includes any module or a component which has been cleaned and contains less than a maximum volume of fluid.
[0330] Indeed, some residual amount of solvent may remain in any of the removable modules 10, 30, 50 after cleaning and drying but this amount is minor and can be trapped in the filter(s) of the module 30, 50 (in particular if the filter comprises absorbent material) or does not prevent from disassembling the module in good conditions, with a minimum spillage or dripping.
[0331] For example, the modules may have an internal fluid volume comprised between 20 cm.sup.3 and 150 cm.sup.3. Tests were made with the circuit of
[0332] A remaining volume of liquid (solvent) of: [0333] 3.5 cm.sup.3 was measured in module 24 (the internal maximum volume of fluid in this module about 50 cm.sup.3); [0334] 13 cm.sup.3 was measured in module 30 (the internal maximum volume of fluid in this module about 150 cm.sup.3); [0335] 2 cm.sup.3 was measured in module 50 (the internal maximum volume of fluid in this module is about 20 cm.sup.3).
[0336] Thus, after cleaning and drying, more than 85% or 90% of the initial volume of solvent has been eliminated and less than about 15% or 10% of the initial volume remains in the module or the component. Most of the liquid which remains in module 30 or 50 is trapped in the filter(s) of this module.
[0337] A cabinet (also called console or body of the printer) for an ink jet printer comprising a fluid circuit as described in this application is illustrated on
[0338] The cabinet can contain three sub-assemblies: [0339] an ink circuit 4, preferably in the lower part of the cabinet containing notably the circuit for conditioning the ink and solvent, as well as reservoirs for the ink and the solvent (in particular, the reservoir to which the ink recovered by the gutter is bought back); said ink circuit allows firstly the supplying of ink to the head at stable pressure and of adequate quality, and secondly the taking in charge of the ink recovered from the print head that is not used for printing; for a circuit implementing cartridges 82, 84, means 112c, 114c of fluidic connection, already described above, are for connection of said cartridges, these means 112c, 114c comprising for example a cannula; [0340] a controller 5, which can be located in the upper part of the cabinet, comprising the commands and control electronics, or controller, capable of managing the sequencing of actions and of conducting processing to permit the actuation of the different functions of the ink circuit and the head; in particular the controller 5 can control the opening and closing of the valves and/or the pumping steps to implement a cleaning process as disclosed above; [0341] an interface 6 which can comprise visualisation means or a screen and which provides the operator with the means to set the printer in operation and to be informed of the functioning thereof.
[0342] In other words, the body 3 can comprise 2 sub-assemblies: at the top part the electronics, electrical supply and operator interface; and in the lower part an ink circuit supplying the head with ink under pressure and providing a negative pressure for recovery of the ink not used by the head.
[0343] As can be seen on
[0344] As can be seen on
[0345] The 3 modules are accessible from the front side of the printer, so that they can be easily disassembled from the circuit by an operator, independently of each other.
[0346] A rear view of the cabinet is illustrated on
[0347] The ducts, valves and the other pumps of the circuit are not shown on
[0348] The console is hydraulically and electrically connected to a print head (not represented on the figure) by an umbilical.
[0349] A gantry, not represented, makes it possible to install the print head facing a printing support 800 (see
[0350] Such a printer can be integrated into a packaging machine.
[0351]
[0357] In the drop generator 121 a cavity is supplied with an electrically conductive ink. This ink, held under pressure, by an ink circuit 4 external to the head, escapes from the cavity through at least one nozzle 6 thus forming at least one ink jet.
[0358] A periodical stimulation device 123 is associated with the cavity in contact with the ink upstream of the nozzle 6; it transmits to the ink a (pressure) periodical modulation which causes a modulation of velocity and jet radius from the nozzle. When the dimensioning of the elements is suitable, this modulation is amplified in the jet under the effect of surface tension forces responsible for the capillary instability of the jet, up to the jet rupture. This rupture is periodical and is produced at an accurate distance from the nozzle at a so-called «break» point 113 from the jet, which distance depends on the stimulation energy.
[0359] In the case where a stimulation device, called an actuator, comprises a piezoelectric ceramic in contact with the ink of the cavity upstream of the nozzle, the stimulation energy is directly related to the amplitude of the electrical signal for driving the ceramics. Other jet stimulation means (thermal, electro-hydrodynamic, acoustic, . . . ), can also be implemented in the frame of this invention. The stimulation using piezoelectric ceramics remains the preferred embodiment due to its efficiency and relative workability.
[0360] At its breaking point 113, the jet, which was continuous from the nozzle, is transformed into a train 111 of identical and evenly spaced apart ink drops. The drops are formed at a time frequency identical to the frequency of the stimulation signal; for a giving stimulation energy, any other parameter being otherwise stabilized (in particular ink viscosity), there is an accurate (constant) phase relationship between the periodical stimulation signal and the breaking instant, itself periodical and with a same frequency as the stimulation signal. In other words, to an accurate instant of the period of the stimulation signal corresponds an accurate instant in the separation dynamic of the jet drop.
[0361] Without further action (this is the case where drops are not used for printing), the drop train travels along a trajectory 7 collinear to the drop ejection axis (nominal trajectory of the jet) which joins, by a geometric construction of the printing head, the recovery gutter 162. This gutter 162 for recovering non-printed drops uptakes the ink not used which comes back to the ink circuit 4 to be recycled.
[0362] For printing, the drops are deflected and deviated from the nominal trajectory 7 of the jet. Consequently, they follow oblique trajectories 9 which meet the support to be printed 800 at different desired impact points. All these trajectories are in a same plane. The placement of the drops on the matrix of impacts of drops to be printed on the support, to form characters, for example, is achieved by combining an individual deflection of drops in the head deflection plane with the relative movement between the head and the support to be printed (generally perpendicular to the deflection plane). In the deviated continuous jet printing technology, the deflection is achieved by electrically charging drops and by passing them into an electric field. In practice, the means for deflecting drops comprise at least one charging electrode 164 for each jet, located in the vicinity of the break point 113 of the jet. It is intended to selectively charge each drop formed at a predetermined electrical charge value which is generally different from one drop to the other. To do this, the ink being held at a fixed potential in the drop generator 121, a voltage slot with a determined value, driven by the control signal, is applied to the charging electrode 164, this value being different at each drop period.
[0363] In the control signal of the charging electrode, the voltage application instant is shortly before the jet fractionation to take advantage of the jet electrical continuity and attract a given charge amount, which is a function of the voltage value, at the jet tip. This variable charge voltage affording the deflection is typically between 0 and 300 Volts. The voltage is then held during the fractionation to stabilize the charge until the detached drop is electrically insulated. The voltage remains applied for a certain time after the drop is detached to take break instant issues into account.
[0364] The drop deflecting means usually comprise a set of 2 deflection plates 165, located on either side of the drop trajectory upstream of the charging electrode. Both these plates are put to a high fixed relative potential producing an electrical field Ed substantially perpendicular to the drop trajectory, capable of deflecting the electrically charged drops which are engaged between the plates. The deflection amplitude is a function of the charge, the mass and the velocity of these drops.
[0365] A CIJ printhead may also comprise several ink-jet cavities for generating several ink jets, each cavity having its own nozzle and activation means or a same cavity may comprise several nozzles to produce several ink-jets. Charging electrodes and deviation electrodes can be associated with each jet as explained above.
[0366] The instructions for activating the means 121, 123 for producing ink jets and/or for activating the pumping means, for example of modules 10 or 50, and/or for opening and closing of valves in the path of the different fluids (ink, solvent, gas) and/or for applying the voltage(s) to the charge and/or the deviation electrode(s) can be sent by control means (also called “controller”). It is also these instructions that can make it possible to circulate ink under pressure in the direction of the means 121, 123 then to generate jets as a function of the patterns to be printed on a support 800.
[0367] These control means or controller are for example realised in the form of a processor or a microprocessor, or of an electrical or electronic circuit, adequately programmed, for example to implement a flushing or cleaning method according to the invention. In particular these control means can be programmed to control one or more pump and/or valve to circulate gas or gas and solvent in the circuit or in at least part of the circuit.
[0368] These control means can be programmed to control one or more pump and/or valve to circulate gas or gas and solvent in the circuit or in at least part of the circuit.
[0369] The control means can also be programmed to assure the memorisation of data, for example measurement data of ink levels in one or more reservoirs, and their potential processing.
[0370] These control means or controller can also be programmed to read one or more identifier(s) of one or more module(s) or single-block assembl(y)ies according to the invention and to identify said module(s) or single-block assembl(y)ies, which information can be displayed or processed.
[0371] Printers according to the invention are industrial printers, for example which have the ability to print on surfaces which are not flat, for example cables or bottles or cans. Another aspect of such printers is that the distance between the printing head and the substrate which must be printed is higher than in conventional desk printers. For example, that distance is at least 5 mm, for example between 10 mm and 30 mm.