SHEET FOLDING APPARATUS AND IMAGE FORMING APPARATUS
20220204307 ยท 2022-06-30
Assignee
Inventors
- Keiichi ATSUMI (Minamikoma-gun, JP)
- Akihito SAKANO (Minamikoma-gun, JP)
- Akito YODA (Minamikoma-gun, JP)
Cpc classification
B65H2801/06
PERFORMING OPERATIONS; TRANSPORTING
B65H45/18
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/942
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet folding apparatus includes a folding roller pair that forms a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by a conveyance roller pair in a stopped state in which a front end of the sheet being conveyed from the conveyance roller pair is nipped by the folding roller pair, as starting conveyance of the sheet while a pushing plate is pushing the sheet and moving toward the folding roller pair, and thereafter, forms a second fold line owing to that the folding roller pair nips a second position of the sheet with the loop formed as aligning with a rear end of the sheet.
Claims
1. A sheet folding apparatus, comprising: a conveyance roller arranged on a conveyance path and configured to convey a sheet in a predetermined conveyance direction; a folding roller pair arranged on a downstream side of the conveyance roller in the conveyance direction and configured to nip a predetermined position of the sheet by a nip portion thereof and form a fold line; a pushing member configured to move to a pushing position to push the predetermined position of the sheet for the folding roller pair to nip the predetermined position; and a controller, wherein the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member: so as to perform first folding processing for forming a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in a stopped state in which a front end of the sheet being conveyed from the conveyance roller is nipped by the folding roller pair at a nip portion thereof, as starting conveyance of the sheet from the stopped state while the pushing member is pushing the sheet and moving toward the pushing position; and so as to perform second folding processing for forming a second fold line, after the first folding processing, owing to that the folding roller pair nips a second position of the sheet with the loop formed.
2. The sheet folding apparatus according to claim 1, further comprising a sheet thickness recognition unit configured to recognize a thickness of the sheet conveyed by the conveyance roller, wherein, when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than a predetermined thickness, the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member: so as to perform first folding processing for forming a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in a stopped state in which a front end of the sheet being conveyed from the conveyance roller is nipped by the folding roller pair at a nip portion thereof, as starting conveyance of the sheet from the stopped state while the pushing member is pushing the sheet and moving toward the pushing position; and so as to perform second folding processing for forming a second fold line, after the first folding processing, owing to that the folding roller pair nips a second position of the sheet with the loop formed.
3. The sheet folding apparatus according to claim 2, wherein, when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than a second thickness which is thicker than the predetermined thickness, the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member, so as to start, at a timing earlier than that when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than the predetermined thickness and smaller than the second thickness, the conveyance of the sheet from the stopped state while the pushing member is pushing the sheet and moving toward the pushing position, the sheet having the loop to be formed on the upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in the stopped state in which the front end of the sheet being conveyed from the conveyance roller is nipped by the folding roller pair at the nip portion.
4. The sheet folding apparatus according to claim 1, wherein the controller rotates the folding roller pair by a predetermined amount in a direction opposite to the conveyance direction to convey the sheet in the direction opposite to the conveyance direction in a state in which the pushing member is stopped at the pushing position after the folding roller pair performed the first folding processing for the first fold line.
5. The sheet folding apparatus according to claim 3, wherein, when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than the second thickness, the controller conveys the sheet in the direction opposite to the conveyance direction as causing the folding roller pair to rotate, by a predetermined amount larger than that when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than the predetermined thickness and smaller than the second thickness, in the direction opposite to the conveyance direction in a state in which the pushing member is stopped at the pushing position after the folding roller pair performed the first folding processing for the first fold line.
6. The sheet folding apparatus according to claim 1, wherein, when the sheet thickness recognition unit recognizes that the thickness of the sheet is smaller than the predetermined thickness, the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member: so as to perform first folding processing for forming a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in a stopped state in which a front end of the sheet being conveyed from the conveyance roller is nipped by the folding roller pair at a nip portion thereof, as starting conveyance of the sheet from the stopped state when the pushing member pushes the sheet and moves to the pushing position; and so as to perform second folding processing for forming a second fold line, after the first folding processing, owing to that the folding roller pair nips a second position of the sheet with the loop formed.
7. The sheet folding apparatus according to claim 1, further comprising a unit configured to generate a holding force for holding the pushing member moved to the pushing position as pushing the sheet in a state of being stopped at the pushing position in accordance with a thickness of the sheet recognized by the sheet thickness recognition unit.
8. A sheet folding apparatus, comprising: a conveyance roller arranged on a conveyance path and configured to convey a sheet in a predetermined conveyance direction; a folding roller pair arranged on a downstream side of the conveyance roller in the conveyance direction and configured to nip a predetermined position of the sheet by a nip portion thereof and form a fold line; a pushing member configured to move to a pushing position to push a predetermined position of the sheet for the folding roller pair to nip the sheet; and a controller, wherein the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member: so as to perform first folding processing for forming a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in a stopped state in which a front end of the sheet in the conveyance direction being conveyed from the conveyance roller is nipped by the folding roller pair at a nip portion thereof, as starting conveyance of the sheet from the stopped state while the pushing member is pushing the sheet and moving toward the pushing position, stopping the pushing member at the pushing position, rotating the folding roller pair by a predetermined amount in a direction opposite to the conveyance direction and stopping the folding roller pair in a state in which the pushing member is stopped at the pushing position, and starting conveyance of the sheet by rotating the conveyance roller and the folding roller pair in the conveyance direction; and so as to perform second folding processing for forming a second fold line, after the first folding processing, owing to that the nip portion nips a second position of the sheet with the loop formed.
9. The sheet folding apparatus according to claim 8, further comprising a sheet thickness recognition unit configured to recognize a thickness of the sheet conveyed by the conveyance roller, wherein, when the sheet thickness recognition unit recognizes that the thickness of the sheet is equal to or larger than a predetermined thickness, the controller controls operations of the conveyance roller, the folding roller pair, and the pushing member: so as to perform first folding processing for forming a first fold line owing to that the folding roller pair nips a first position of the sheet, which has a loop to be formed on an upstream side of the folding roller pair due to continuous conveyance of the sheet by the conveyance roller in a stopped state in which a front end of the sheet being conveyed from the conveyance roller is nipped by the folding roller pair at a nip portion thereof, as starting conveyance of the sheet from the stopped state while the pushing member is pushing the sheet and moving toward the pushing position, stopping the pushing member at a predetermined position on an upstream side of the pushing position, rotating the folding roller pair by a predetermined amount in a direction opposite to the conveyance direction and stopping the folding roller pair in a state in which the pushing member is stopped at the pushing position, starting conveyance of the sheet by rotating the conveyance roller in the conveyance direction while moving the pushing member from the predetermined position to the pushing position, and rotating the folding roller pair in the conveyance direction after the pushing member is stopped at the pushing member; and so as to perform second folding processing for forming a second fold line, after the first folding processing, owing to that the nip portion nips a second position of the sheet with the loop formed.
10. An image forming apparatus, comprising: an image forming portion configured to form an image on a sheet; and a sheet folding apparatus configured to perform folding processing on the sheet discharged from the image forming apparatus, the sheet folding apparatus being a sheet folding apparatus having the configuration according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
MODE FOR CARRYING OUT THE INVENTION
[0026] Hereinafter, preferred embodiments of a sheet folding apparatus according to the present invention will be described in detail.
[Image Forming Apparatus]
[0027] The image forming apparatus A of
[0028] An electrostatic drum 10 is arranged in the printing unit 3, and a printing head 9, a developing device 11, a transfer charger 12, and the like are arranged around the electrostatic drum 10. The printing head 9 is configured of, for example, a laser light emitting device, and forms an electrostatic latent image on the electrostatic drum 10, causes toner ink to adhere to the latent image with the developing device 11, and performs printing on the sheet with the transfer charger 12. The printed sheet is fixed by a fixing device 13 and is discharged to a sheet discharge path 17. A sheet discharge port 14 formed in the casing and sheet discharge rollers 15 are arranged in the sheet discharge unit 4. In
[0029] The image forming apparatus A includes, on the casing, a scanner unit 20 for optically reading a document image to be printed by the printing head 9. The scanner unit 20 includes, as is generally known, a platen 23 on which a document sheet is to be placed, a carriage 21 which scans the document image along the platen 23, and an optical reading unit (e.g., a CCD device) 22 which photoelectrically converts an optical image sent from the carriage 21. As shown in
[Sheet Folding Apparatus]
[0030] The sheet folding apparatus B shown in
[0031] As shown in
[0032] The folding roller pair 111 includes an upper folding roller 111a and a lower folding roller 111b each formed of a rubber roller. The lower folding roller 111b is arranged so as to face the upper folding roller 111a, is pressed against the upper folding roller 111a by an elastic force of a spring (not shown), and is rotated in a driven manner. The upper folding roller 111a is connected to a folding drive motor of a folding drive mechanism (not shown), and is driven and rotated by the rotation of the conveyance drive motor in an appropriate manner for forward/reverse rotation, driving speed, and the like.
[0033] A sensor 118 is arranged above the upstream side of the folding roller pair 111. The sensor 118 can detect the conveyance timing of the front end of the sheet, thereby controlling the timing of stopping the sheet being conveyed along the conveyance path. Specifically, when the sensor 118 detects the conveyance timing of the front end of the sheet, and the front end of the sheet is determined to have reached the center of the nip portion of the folding roller pair 111, the subsequent rotation of the folding roller pair 111 is stopped.
[0034] An upper conveyance guide 113 is arranged between the conveyance roller pair 110 and the folding roller pair 111. The upper conveyance guide 113 is formed from a position right after the conveyance roller pair 110 to a position above a pushing plate (pushing member) 115 so as to guide the front end of the sheet from the conveyance roller pair 110 to the pushing plate 115. The upper conveyance guide 113 is for regulating the flow of the conveyed sheet, is arranged on the upper side of the conveyance face of the conveyance path, and has a shape bent downward toward the downstream side.
[0035] A lower conveyance guide 114 is arranged below the upper conveyance guide 113. The lower conveyance guide 114 is for regulating the flow of the conveyed sheet in cooperation with the upper conveyance guide 113, is arranged on the lower side of the conveyance path, and has a shape bent downward toward the downstream side in correspondence with the upper conveyance guide 113. A gap is formed on the downstream side of the lower conveyance guide 114, and the conveyance path is opened downward.
[0036] On the downstream side of the upper conveyance guide 113, an upper folding guide 116 is arranged above the conveyance path so as to extend over the upstream and downstream sides of the upper folding roller 111a. The upper folding guide 116 is formed so as to guide the front end and the sheet folding portion of the sheet conveyed along the conveyance path to the folding roller pair 111.
[0037] Below the conveyance path facing the upper folding guide 116, a lower folding guide 117 is arranged so as to extend over the upstream and downstream sides of the lower folding roller 111b. The lower folding guide 117 forms, at the upstream side of the folding roller pair 111, a horizontal surface parallel to the conveyance path in the conveyance direction and an inclined surface so as to guide the front end and the sheet folding part of the sheet conveyed along the conveyance path to the nip portion of the folding roller pair 111 in corporation with the upper folding guide 116.
[0038] The pushing plate 115 is arranged between the conveyance roller pair 110 and the folding roller pair 111 so as to be movable in parallel with the conveyance path at the upstream side of the folding roller pair 111. The pushing plate 115 is connected to a pushing plate drive motor of a pushing plate drive mechanism (not shown), and moves between the upstream side position at the lower side of the lower conveyance guide 114 and the downstream side position in front of the folding roller pair 111 along the conveyance direction by driving the pushing plate drive motor.
[Control Unit]
[0039]
[0040] The sensor 304 shown in
[0041] The folding control unit 301 can transmit signals to a conveyance motor 306, a folding motor 307, and a pushing motor 308 to control driving thereof. According to the control signals from the folding control unit 301, the conveyance motor 306 can drive the conveyance roller pair 110, the folding motor 307 can drive the folding roller pair 111, and the pushing motor 308 can drive the pushing plate 115, respectively.
[0042] The folding control unit 301 acquires information relating to the sheet to be conveyed, such as the stiffness and the thickness of the sheet discharged from the image forming apparatus A. Such information is input before the folding processing of the sheet discharged from the image forming apparatus A starts in the sheet folding apparatus B. The information is basically acquired by communication from the image forming apparatus A via the communication unit 309, but can also be acquired from a sensor or the like arranged in the sheet folding apparatus B.
[Folding Processing Operation]
[0043] The folding processing operation of the sheet by the folding control unit 301 will be described with reference to the flowchart of
[0044] First, the conveyance roller pair 110 is rotationally driven (step St01), and the sheet is conveyed to the folding roller pair 111. At this time, the pushing plate 115 is arranged so as to fill the gap between the lower conveyance guide 114 and the lower folding guide 117 and to guide the front end of the sheet to the lower folding guide 117.
[0045] Next, the folding roller pair 111 is rotationally driven (step St02) to nip the front end of the sheet. When the sensor 118 is turned on (Yes in step St03), after counting a predetermined value with the counter, it is recognized that the front end of the sheet is nipped by the folding roller pair 111, and folding roller pair 111 is stopped (step St04).
[0046] In order to form Z-folding on the sheet, the pushing plate 115 is moved in parallel from a position between the lower conveyance guide 114 and the lower folding guide 117 to a retracting position below the lower conveyance guide 114. Thus, the gap is formed between the lower conveyance guide 114 and the lower folding guide 117, and a loop space for creating a loop on the sheet is defined between the conveyance roller pair 110 and the folding roller pair 111 below the gap (step St05).
[0047] When the conveyance of the sheet by the conveyance roller pair 110 reaches a predetermined amount after the pushing plate 115 moves to the retracting position, the pushing plate 115 starts horizontal movement toward the folding roller pair 111 (step St06). The sheet is fed by the conveyance roller pair 110 while the folding roller pair 111 is kept stopped, thereby forming a loop shape that hangs down from the gap to the loop space. The pushing plate 115 is pushed in toward the nip portion of the folding roller pair 111 while pushing the loop-shaped sheet, so that the first fold line of the Z-folding is formed on the sheet.
[0048] Here, when the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or the thickness of the sheet is larger than a predetermined value (Yes in step St07), the folding roller pair 111 is rotationally driven in the conveyance direction at the time when the pushing plate 115 advances to a predetermined position in front (i.e., at the upstream side) of a stopping position set near the nip portion of the folding roller pair 111 (step St08). As a result, the front end of the sheet nipped by the folding roller pair 111 is conveyed to the downstream side. The pushing plate 115 enters the nip portion of the folding roller pair 111 so as to be guided to the sheet conveyed to the downstream side by the folding roller pair 111.
[0049] Thus, by the auxiliary operation in which the sheet pushed by the pushing plate 115 is conveyed by the folding roller pair 111 at the same time, the load applied to the pushing plate 115 to push the sheet is reduced as compared with the case in which the auxiliary operation is not performed. Further, as a criterion for determining that the stiffness or thickness of the sheet is larger than a predetermined value, for example, it is possible to set a case in which the basis weight of the sheet exceeds 91 g/m.sup.2.
[0050] When the fold line of the sheet formed by pushing the loop-shaped sheet as described above reaches the stopping position near the nip portion of the folding roller pair 111, the horizontal movement of the pushing plate 115 toward the nip portion of the folding roller pair 111 is stopped (step St09). At the same time, the rotational drive of the folding roller pair 111 is also stopped (step St10).
[0051] Thereafter, while the pushing plate 115 is kept stopped, the folding roller pair 111 is rotationally driven in the reverse direction, that is, the direction opposite to the conveyance direction (step St11). As a result, only the front end of the sheet is returned in the direction opposite to the conveyance direction without shifting the position of the fold line formed by the pushing plate 115 in the conveyance direction.
[0052] Next, when the front end of the sheet reaches a predetermined reverse rotation stopping position, the reverse rotation operation of the folding roller pair 111 is stopped (step St12). Thereafter, the folding roller pair 111 is rotationally driven in the forward direction, that is, in the conveyance direction again and the sheet is conveyed in the conveyance direction, thereby forming the second fold line of the Z-folding on the sheet (step St13). Thereafter, the pushing plate 115 is moved from the stopped state to the retracting position at the upstream side again (step St14), and the series of folding processing operations is completed.
[0053] In step St07, when it is determined that the stiffness or thickness of the sheet is equal to or smaller than the predetermined value (No in Step St07), when the pushing plate 115 reaches the stopping position near the folding roller pair 111, the folding roller pair 111 is rotatably driven in the conveyance direction to convey the sheet in the conveyance direction (Step St13). Thus, the position of the fold line of the sheet pushed by the pushing plate 115 is nipped by the folding roller pair 111 and the first fold line of the Z-folding is formed on the sheet. In this case, the folding roller pair 111 is rotationally driven in the conveyance direction when the pushing plate 115 has advanced to the predetermined position in front of the stopping position, and the auxiliary operation of conveying the sheet to the downstream side is not performed. Thereafter, the pushing plate 115 is moved from the stopping position to the retracting position at the upstream side again (step St14), and the series of folding processing operations is completed.
[0054] Next, the folding processing operation in the case in which the stiffness or thickness of the sheet is larger than the predetermined value will be described in detail with reference to
[0055] First, as shown in
[0056] As shown in
[0057] Next, as shown in
[0058] As shown in
[0059] Next, as shown in
[0060] As a result, the sheet is conveyed such that the front end thereof advances to the downstream side of the nip portion of the folding roller pair 111. At this time, as shown in
[0061] The sheet is pushed into a vertical gap between the upper folding guide 116 and the lower folding guide 117 by the pushing plate 115 in a state in which the part of the sheet against which the front end thereof abuts is folded, so that the first fold line of the Z-folding is formed on the sheet. As shown in
[0062] Next, while the pushing plate 115 is kept stopped, the folding roller pair 111 is rotationally driven in the reverse direction, that is, the direction opposite to the conveyance direction. As a result, as shown in
[0063] In
[0064] Thereafter, as shown in
[0065] Thereafter, the sheet is further conveyed in the conveyance direction, thereby a part forming a loop at the upstream side of the folding roller pair 111 is squeezed from the above and below between the upper folding guide 116 and the lower folding guide 117. Finally, the squeezed part of the sheet is overlapped with the rear end side of the sheet, nipped and folded by the folding roller pair 111, a second fold line is formed, and the second folding processing is completed.
[Control of Folding Processing Operation in Accordance with Thickness of Sheet]
[0066] Since the stiffness of the sheet is increased in accordance with the thickness thereof, even if the timing of starting the drive of the folding roller pair 111 is set early as described in relation to step St08 of
[0067] Specifically, when the sheet thickness recognition unit 312 of the folding control unit 301 recognizes the thickness of the sheet to be introduced from the image forming apparatus A to be equal to or larger than a second predetermined thickness that is further thicker than the predetermined thickness, the rotational driving of the folding roller pair 111 in the conveyance direction is started when the front end of the pushing plate 115 advances to a second predetermined position (Ps403) shown in
[0068]
[0069] In the case that the thickness of the sheet is larger than the predetermined thickness, in accordance with the thickness, the rotational drive of the folding roller pair 111 is started when the front end of the pushing plate 115 reaches the predetermined position Ps402 or the second predetermined position Ps403, and the rotational drive of the folding roller pair 111 is stopped when the pushing plate 115 reaches the stopping position Ps401.
[0070]
[0071] When the rotational drive of the folding roller pair 111 is started before the fold line of the sheet formed and pushed out by the pushing of the pushing plate 115 reaches the nip portion of the folding roller pair 111, the front end of the sheet is conveyed to the downstream side with respect to the fold line of the sheet in the conveyance direction. Therefore, in order to return the front end of the sheet to the position of the fold line of the sheet in the conveyance direction, the folding roller pair 111 may be reversely driven in a state that the pushing plate 115 is stopped at the stopping position Ps401. Thus, the front end position of the sheet can be aligned with or brought close to the fold line position of the sheet.
[0072]
[0073] As described above in relation to step St11 of
[0074] As described above, as a method of reducing the load applied to the pushing plate 115 when the folding processing is performed on the sheet having the stiffness or thickness larger than the predetermined value, the starting timing of the drive of the folding roller pair 111 is changed. As described above, when the folding processing is performed on the sheet having the stiffness or thickness larger than the predetermined value, in order to reduce the load for the pushing plate 115 to push the sheet, the folding roller pair 111 is rotationally driven in the conveyance direction when the pushing plate 115 reaches the predetermined position in the middle of moving toward the nip portion of the folding roller pair 111 while pushing the sheet. Therefore, the front end of the sheet advances to the downstream side of the nip portion of the folding roller pair 111, and it is necessary to rotationally drive the folding roller pair 111 in the reverse direction, that is, in the direction opposite to the conveyance direction while the pushing plate 115 is kept stopped at the position where the pushing plate 115 reaches the vicinity of the nip portion of the folding roller pair 111.
[0075] However, if the pushing plate 115 is stopped at the position being the same as in the case in which the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or thickness of the sheet is equal to or smaller than the predetermined value, when the folding roller pair 111 is reversely rotated, there is no sufficient gap between the front end of the pushing plate 115 and the vicinity of the nip portion of the folding roller pair 111, a load is applied to the sheet being reversely conveyed, and there is a case in which the reverse conveyance cannot be performed. Therefore, the description will be provided below on the stopping position of the pushing plate 115 and control for stopping the pushing plate 115 when folding processing is performed on the sheet having the stiffness or thickness larger than the predetermined value.
[0076]
[0077] The first pushing position is the position where the front end of the pushing plate 115 is in the region of the parallel portion of the conveyance path and the fold line of the sheet can be delivered to the folding roller pair 111. When the pushing plate 115 is stopped at the first pushing position, the front end of the pushing plate 115 does not contact the nip portion of the folding roller pair 111. The second pushing position is the position where the front end of the pushing plate 115 is in the region of the parallel portion of the conveyance path and is located on the upstream side in the conveyance direction with respect to the first pushing position. The second pushing position can be appropriately set between the downstream side of the inclined portion of the conveyance path in the conveyance direction and the first pushing position. However, it is preferable that a gap in which the fold line of the sheet cannot be delivered to the folding roller pair 111 is secured between the front end of the pushing plate 115 and the nip portion of the folding roller pair 111. For example, as shown in
[0078] Next, description will be provided, with reference to
[0079] As shown in
[0080] Next, as shown in
[0081] Thereafter, the pushing plate 115 is moved from the retracting position to the downstream side in the same manner as described with reference to
[0082] As a result, as shown in
[0083] The sheet is pushed into the parallel portion between the upper folding guide 116 and the lower folding guide 117 by the pushing plate 115 in a state in which the part of the sheet against which the front end thereof abuts is folded, so that the first fold line of the Z-folding is formed on the sheet. When the first fold line of the sheet is pushed by the pushing plate 115 and reaches the second pushing position, the operations of the pushing plate 115 and the folding roller pair 111 are stopped.
[0084] Next, while the pushing plate 115 is stopped, the folding roller pair 111 is rotationally driven in the reverse direction, that is, the direction opposite to the conveyance direction. As a result, as shown in
[0085] In
[0086] Thereafter, as shown in
[0087] Thereafter, the sheet is further conveyed in the conveyance direction, thereby a part forming a loop at the upstream side of the folding roller pair 111 is squeezed from the above and below between the upper folding guide 116 and the lower folding guide 117. Finally, the squeezed part of the sheet is overlapped with the rear end side of the sheet, nipped and folded by the folding roller pair 111, the second fold line is formed, and the second folding processing is completed.
[Folding Processing Operation]
[0088] Description will be provided, with reference to the flowchart of
[0089] First, the conveyance roller pair 110 is rotationally driven (step St101), and the sheet is conveyed to the folding roller pair 111. At this time, the pushing plate 115 is arranged so as to fill the gap between the lower conveyance guide 114 and the lower folding guide 117 and to guide the front end of the sheet to the lower folding guide 117.
[0090] Next, the folding roller pair 111 is rotationally driven in the conveyance direction (step St102). When the sensor 118 is turned on (Yes in step St103), after counting a predetermined value with the counter, it is recognized that the front end of the sheet is nipped by the folding roller pair 111, and folding roller pair 111 is stopped (step St104).
[0091] In order to form the Z-folding on the sheet, the pushing plate 115 is moved in parallel from the position between the lower conveyance guide 114 and the lower folding guide 117 to the retracting position below the lower conveyance guide 114. Thus, the gap is formed between the lower conveyance guide 114 and the lower folding guide 117, and the loop space for creating a loop on the sheet is defined between the conveyance roller pair 110 and the folding roller pair 111 below the gap (step St105).
[0092] When the conveyance of the sheet by the conveyance roller pair 110 reaches a predetermined amount after the pushing plate 115 moves to the retracting position, the pushing plate 115 starts horizontal movement toward the folding roller pair 111 (step St106). The sheet is fed by the conveyance roller pair 110 while the folding roller pair 111 is stopped, thereby forming a loop shape that hangs down from the gap to the loop space. The pushing plate 115 is pushed toward the nip portion of the folding roller pair 111 while pushing the loop-shaped sheet, so that the first fold line of the Z-folding is formed on the sheet.
[0093] Here, when the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or the thickness of the sheet is larger than a predetermined value (Yes in step St107), the folding roller pair 111 is rotationally driven in the conveyance direction when the pushing plate 115 advances to a predetermined position in front (i.e., at the upstream side) of a stopping position set near the nip portion of the folding roller pair 111 (step St108). As a result, the front end of the sheet nipped by the folding roller pair 111 is conveyed to the downstream side.
[0094] Thus, by the auxiliary operation in which the sheet pushed by the pushing plate 115 is conveyed by the folding roller pair 111 at the same time, the load applied to the pushing plate 115 by the pushing of the sheet is reduced as compared with the case in which the auxiliary operation is not performed. Further, as a criterion for determining that the stiffness or thickness of the sheet is larger than a predetermined value, for example, it is possible to set a case in which the basis weight of the sheet exceeds 91 g/m.sup.2.
[0095] When the first fold line of the loop-shaped sheet is pushed by the pushing plate 115 and the front end of the pushing plate 115 reaches the second pushing position, the operation of the pushing plate 115 toward the nip portion of the folding roller pair 111 is stopped. At the same time, the rotational drive of the folding roller pair 111 and the conveyance roller pair 110 is also stopped (step St109).
[0096] Thereafter, while the pushing plate 115 is stopped, the folding roller pair 111 is rotationally driven in the reverse direction, that is, the direction opposite to the conveyance direction (step St110). As a result, only the front end of the sheet is returned in the direction opposite to the conveyance direction without shifting the position of the first fold line pushed by the pushing plate 115 in the direction opposite to the conveyance direction.
[0097] Next, when the front end of the sheet reaches a predetermined reverse rotation stopping position, the reverse rotation operation of the folding roller pair 111 is stopped (step St111). Thereafter, the pushing plate 115 starts to move from the second pushing position to the first pushing position. At the same time, the conveyance roller pair 110 is rotationally driven in the conveyance direction (step St112). When the front end of the pushing plate 115 reaches the first pushing position, the rotational drive is stopped (step St113). The folding roller pair 111 is rotationally driven in the forward direction, that is, in the conveyance direction again and the sheet is conveyed in the conveyance direction, thereby forming the second fold line of the Z-folding on the sheet (step St114). Thereafter, the pushing plate 115 is moved from the stopped state to the retracting position at the upstream side again (step St115), and the series of folding processing operations is completed.
[0098] In step St107, when it is determined that the stiffness or thickness of the sheet is equal to or smaller than the predetermined value (No in Step St107), when the pushing plate 115 reaches the first pushing position near the folding roller pair 111, the folding roller pair 111 is rotatably driven in the conveyance direction to convey the sheet in the conveyance direction (Step St114). Thus, the position of the fold line of the sheet pushed by the pushing plate 115 is nipped by the folding roller pair 111 and the first fold line of the Z-folding is formed on the sheet. In this case, the folding roller pair 111 is rotationally driven in the conveyance direction when the pushing plate 115 has advanced to the predetermined position in front of the first pushing position, and the auxiliary operation of conveying the sheet to the downstream side is not performed. Thereafter, the pushing plate 115 is moved from the first pushing position to the retracting position at the upstream side again (step St115), and the series of folding processing operations is completed.
[0099] In the series of the folding processing operations described above, the front end of the pushing plate 115 is temporarily stopped at the second pushing position, and then moved to the first pushing position. However, the pushing plate 115 is not limited to moving in this order, and may move to the first pushing position and stop, and move to the second pushing position at a timing at which the folding roller pair 111 is reversely rotated to return the front end of the sheet. Owing to that the front end of the pushing plate 115 moves to the second pushing position, a predetermined distance is secured between the front end of the pushing plate 115 and the nip portion of the folding roller pair 111, and when returning only the front end of the sheet in the direction opposite to the conveyance direction, the load applied on the sheet can be reduced.
[0100] Further, description will be provided on a case in which the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or thickness of the sheet is further larger than the predetermined value. In this case, as a criterion for determining that the stiffness or thickness of the sheet is further larger than the predetermined value, for example, it is possible to set a case in which the basis weight of the sheet exceeds 105 g/m.sup.2. When it is determined that the stiffness or thickness of the sheet is further larger than the predetermined value, the pushing plate 115 is not moved in step St112, and only the conveyance roller pair 110 may be started to rotate in the conveyance direction and the first fold line may be conveyed toward the nip portion of the folding roller pair 111. When the stiffness or thickness of the sheet is further larger than the predetermined value, the stiffness of the sheet is high, and the sheet can be conveyed only by the conveyance roller pair 110 without using the pushing plate 115, and the first fold line can be conveyed toward the folding roller pair 111 without moving the pushing plate 115.
[0101] Further, when the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or thickness of the sheet is further larger than the predetermined value, the conveyance roller pair 110 may be started to rotate in the conveyance direction before the pushing plate 115 starts to move in step St112. When the stiffness or thickness of the sheet is further larger than the predetermined value, the stiffness of the sheet is high, and the sheet can be conveyed only by the conveyance roller pair 110. Accordingly, the load applied at the time of initial movement of the pushing plate 115 temporarily stopped at the parallel portion of the conveyance path pushing the first fold line can be reduced.
[0102] Further, when the sheet thickness recognition unit 312 of the folding control unit 301 determines that the stiffness or thickness of the sheet is further larger than the predetermined value, while stopping the pushing plate 115 in step St110, the hold current for holding the motor for driving the pushing plate 115 may be increased to increase the holding force to stop the pushing plate 115 when the folding roller pair 111 is reversely rotated, that is, rotationally driven in the direction opposite to the conveyance direction. Thus, it is possible to hold the pushing plate 115 at the second pushing position even in a case in which the folding roller pair 111 is reversely rotated and the sheet is conveyed in the direction opposite to the conveyance direction.
[Post-Processing Apparatus]
[0103] The post-processing apparatus C is provided with a post-processing path 38 continuous on the downstream side of the lower folding guide 117 of the sheet folding apparatus B. Post-processing devices such as a staple unit and an alignment unit are arranged on the post-processing path 38, and sheets from the image forming apparatus A are received from the sheet folding apparatus B via the lower folding guide 117, subjected to staple processing, alignment processing, and the like, and discharged to a sheet discharge tray 37. When such post-processing is not required to be performed, the sheet conveyed from the image forming apparatus A via the sheet folding apparatus B passes through the post-processing apparatus C as it is and is stored in the sheet discharge tray 37.
[0104] Although preferred embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and can be appropriately modified within the scope not departing from the technical scope of the present invention. In the above description, the sheet folding apparatus has been described as an independent apparatus separate from the image forming apparatus, but a series of configurations for realizing the sheet folding apparatus of the present invention may be configured as a part of the image forming apparatus or may be configured as a part of the post-processing apparatus.
[0105] Here, the present application claims priority from Japanese Patent Application No. 2020-214610 and Japanese Patent Application No. 2021-191712 incorporated herein by reference.