SUBSTRATE STORING AND ALIGNING APPARATUS IN SUBSTRATE BONDING EQUIPMENT FOR BONDING SUBSTRATES TO EACH OTHER
20220208586 · 2022-06-30
Assignee
Inventors
Cpc classification
H01L21/68707
ELECTRICITY
H01L21/67346
ELECTRICITY
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
H01L21/673
ELECTRICITY
Abstract
A substrate storing and aligning apparatus is proposed. The substrate storing and aligning apparatus is capable of efficiently using space in substrate bonding equipment. The substrate storing and aligning apparatus in the substrate bonding equipment for bonding substrates includes a front end buffer including a front end storing slot configured to temporarily store a substrate, and a front end opening configured such that a transfer robot is movable therethrough to transfer the substrate from the front end storing slot, and a front end aligner provided to be stacked on an upper portion of the front end buffer, and configured to rotate the substrate so as to align the substrate.
Claims
1. A substrate storing and aligning apparatus in substrate bonding equipment for bonding substrates together with each other, the substrate storing and aligning apparatus comprising: a front end buffer comprising: a front end storing slot configured to temporarily store a substrate, and a front end opening through which a transfer robot is movable to transfer the substrate from the front end storing slot; and a front end aligner provided to be stacked on an upper portion of the front end buffer, and configured to rotate the substrate so as to align the substrate.
2. The substrate storing and aligning apparatus of claim 1, wherein the front end storing slot comprises: a plurality of front end storing slots arranged in a vertical direction; and a front end buffer support member configured to support the substrate at a lower portion of the front end buffer.
3. The substrate storing and aligning apparatus of claim 1, wherein the front end opening comprises: a first front end opening through which an equipment front end module (EFEM) transfer robot enters, the EFEM transfer robot being configured to transfer the substrate from an EFEM, at which the substrate is loaded, to the front end storing slot in the substrate bonding equipment; and a second front end opening through which a main transfer robot enters, the main transfer robot being configured to transfer the substrate from the front end storing slot to the front end aligner.
4. The substrate storing and aligning apparatus of claim 1, wherein the front end aligner comprises: a front end alignment inspection part configured to inspect an alignment condition of the substrate; and a front end rotation drive part configured to rotate the substrate in response to the alignment condition of the substrate.
5. The substrate storing and aligning apparatus of claim 4, wherein the front end alignment inspection part is configured to inspect whether a notch portion of the substrate is aligned in a predetermined direction before a plasma processing is performed on the substrate, and wherein the front end rotation drive part is configured to rotate the substrate so that the notch portion of the substrate is aligned in the predetermined direction.
6. The substrate storing and aligning apparatus of claim 4, wherein the front end alignment inspection part is configured to inspect whether, before a bonding inspection for the bonded substrate, the bonded substrate is aligned in a predetermined direction, and wherein the front end rotation drive part is configured to rotate the bonded substrate so that the substrate is aligned in the predetermined direction.
7. A substrate storing and aligning apparatus in substrate bonding equipment for bonding substrates together, the substrate storing and aligning apparatus comprising: a rear end buffer comprising: a rear end storing slot configured to temporarily store a substrate, and a rear end opening through which a transfer robot is movable to transfer the substrate from the rear end storing slot; a rear end aligner provided to be stacked on the rear end buffer and configured to rotate the substrate to align the substrate; and a cooling member provided to be stacked at a lower portion of the rear end buffer and configured to cool the bonded substrates.
8. The substrate storing and aligning apparatus of claim 7, wherein the rear end storing slot comprises: a plurality of rear end storing slots arranged in a vertical direction; and a rear end buffer support member configured to support the substrate at a lower portion of the rear end buffer.
9. The substrate storing and aligning apparatus of claim 7, wherein the rear end opening comprises: a first rear end opening through which a main transfer robot enters to transfer the substrate, on which a plasma processing process is performed, to the rear end storing slot in the substrate bonding equipment; and a second rear end opening opposite to the first rear end opening, and through which a flip transfer robot enters to flip the plasma-processed substrate from the rear end storing slot.
10. The substrate storing and aligning apparatus of claim 7, wherein the rear end aligner comprises: a rear end alignment inspection part configured to inspect an alignment condition of the substrate; and a rear end rotation drive part configured to rotate the substrate in response to the alignment condition of the substrate.
11. The substrate storing and aligning apparatus of claim 10, wherein the rear end alignment inspection part is configured to inspect whether, before a bonding processing for the substrate, the substrate is aligned in a predetermined direction, and wherein the rear end rotation drive part is configured to rotate the substrate so that the substrate directs in the predetermined direction.
12. The substrate storing and aligning apparatus of claim 7, further comprises: a thickness inspection part that is arranged on an upper portion of the rear end aligner and is configured to measure a thickness of the substrate.
13. A substrate bonding equipment for bonding substrates together with each other, the substrate bonding equipment comprising: an equipment front end module (EFEM) on which a substrate is loaded; an EFEM transfer robot configured to transfer the substrate from the EFEM; a front end substrate storing and aligning module configured to temporarily store the substrate transferred by the EFEM transfer robot and to align the substrate for a subsequent process; a main transfer robot configured to transfer the substrate from the front end substrate storing and aligning module; a plasma processing module configured to perform a plasma processing for the substrate; a rear end substrate storing and aligning module configured to temporarily store the substrate on which the plasma processing is performed and to align the substrate for the subsequent process; a flip transfer robot configured to flip and transfer the substrate temporarily stored in the rear end substrate storing and aligning module; a bonding module configured to bond the substrates together; and a bonding inspection module configured to inspect a bonding condition between the substrates, wherein the front end substrate storing and aligning module comprises: a front end buffer comprising a front end storing slot configured to temporarily store the substrate and a front end opening through which the EFEM transfer robot and the main transfer robot are movable from the front end storing slot; and a front end aligner provided to be stacked on an upper portion of the front end buffer, and configured to rotate the substrate so as to align the substrate.
14. The substrate bonding equipment of claim 13, wherein the front end opening comprises: a first front end opening configured such that the EFEM transfer robot enters therethrough; and a second front end opening configured such that the main transfer robot enters therethrough.
15. The substrate bonding equipment of claim 14, wherein the main transfer robot is configured to support the substrate through the second front end opening to transfer the substrate to the front end aligner, wherein the front end aligner is configured to align a notch portion of the substrate for the plasma processing in a predetermined direction, and wherein the main transfer robot is configured to transfer the aligned substrate to the plasma processing module.
16. The substrate bonding equipment of claim 13, wherein the rear end substrate storing and aligning module comprises: a rear end buffer comprising a rear end storing slot temporarily storing a substrate and a rear end opening through which the main transfer robot and the flip transfer robot are movable from the rear end storing slot; a rear end aligner provided to be stacked on an upper portion of the rear end buffer and configured to rotate the substrate to align the substrate; a cooling member configured to be tacked at a lower portion of the rear end buffer and configured to cool the bonded substrate; and a thickness inspection part located on an upper portion of the rear end aligner and configured to measure a thickness of the substrate.
17. The substrate bonding equipment of claim 16, wherein the main transfer robot is configured to support and transfer the substrate from the plasma processing module to the rear end aligner, wherein the rear end aligner is configured to align the substrate along the bonding module, and wherein the flip transfer robot is configured to flip and transfer the substrate to the bonding module, and to transfer the bonded substrate to the cooling member.
18. The substrate bonding equipment of claim 17, wherein the main transfer robot is configured to transfer the bonded substrate from the cooling member to the front end aligner, and wherein the front end aligner is configured to align the bonded substrate in a predetermined direction.
19. The substrate bonding equipment of claim 18, wherein the main transfer robot is configured to transfer the bonded substrate aligned by the front end aligner to the bonding inspection module, and wherein the bonding inspection module is configured to perform a bonding inspection for the bonded substrate.
20. The substrate bonding equipment of claim 19, wherein the main transfer robot is configured to transfer the bonded substrate, on which the bonding inspection is performed, to the front end buffer, and wherein the EFEM transfer robot is configured to transfer the bonded substrate stored in the front end buffer to the EFEM, and the EFEM is configured to discharge the bonded substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The above and other objectives, features, and other advantages of the present disclosure will be more clearly understood from the subsequent detailed description when taken in conjunction with the accompanying drawings, in which:
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION OF THE INVENTION
[0034] Hereinbelow, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings such that the present disclosure can be easily embodied by one of ordinary skill in the art to which the present disclosure belongs. However, the present disclosure may be changed to various embodiments and the scope and spirit of the present disclosure are not limited to the embodiments described hereinbelow.
[0035] In the subsequent description, if it is decided that the detailed description of known function or configuration related to the present disclosure makes the subject matter of the present disclosure unclear, the detailed description is omitted, and the same reference numerals will be used throughout the drawings to refer to the elements or parts with same or similar function or operation.
[0036] Furthermore, in various embodiments, elements with the same configuration will be described in a representative embodiment by using the same reference numeral, and different configurations from the representative embodiment will be described in other embodiments.
[0037] It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present. Other words used to describe the relationship between elements should be interpreted in a like fashion such as “between” versus “directly between”, “adjacent” versus “directly adjacent”, etc. It will be further understood that the terms “comprises”, “comprising”, “includes”, and/or “including”, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0038] In the flowing description, unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0039]
[0040] According to the embodiment of the present disclosure, the substrate bonding equipment for bonding the substrates together includes an equipment front end module (EFEM) 10, an EFEM transfer robot 20, a front end substrate storing and aligning module 30, a main transfer robot 40, a plasma processing module 50, a rear end substrate storing and aligning module 60, a flip transfer robot 70, a bonding module 80, and a bonding inspection module 90. The EFEM 10 is configured such that the substrate is loaded thereon. The EFEM transfer robot 20 transfers the substrate from the EFEM 10. The front end substrate storing and aligning module 30 temporarily stores the substrate transferred by the EFEM transfer robot 20 and aligns the substrate for a subsequent process. The main transfer robot 40 transfers the substrate from the front end substrate storing and aligning module 30. The plasma processing module 50 performs the plasma processing for the substrate. The rear end substrate storing and aligning module 60 temporarily stores the plasma-processed substrate and aligns the substrate for the subsequent process. The flip transfer robot 70 flips and transfers the substrate temporarily stored in the rear end substrate storing and aligning module 60. The bonding module 80 performs bonding of the substrates. The bonding inspection module 90 performs a bonding inspection for the substrates. The substrate bonding equipment may include a hydrophilizing processing module 45. The hydrophilizing processing module 45 is provided to hydrophilize a surface of the substrate before the plasma processing.
[0041] Meanwhile, the front end substrate storing and aligning module 30 and the rear end substrate storing and aligning module 60 need to perform storing and aligning functions while using minimum space. Therefore, the embodiment of the present disclosure provides the substrate storing and aligning apparatus that may be configured to efficiently use a space by minimizing a used area.
[0042]
[0043] The substrate storing and aligning apparatus (front end substrate storing and aligning module 30) includes a front end buffer 310 and a front end aligner 320. The front end buffer 310 includes a front end storing slot 311 temporarily storing the substrate and a front end opening 312A, 312B through which a transfer robot 20, 40 that transfers the substrate from the front end storing slot 311 is moved. The front end aligner 320 is stacked on an upper portion of the front end buffer 310 and aligns the substrate by rotating the substrate. As shown in
[0044] The front end storing slot 311 includes a plurality of front end storing slots in a vertically direction and includes a front end buffer support member to support the substrate at a lower portion. As shown in
[0045] The front end opening 312 includes a first front end opening 312A and a second front end opening 312B. The first front end opening 312A is configured such that, in the substrate bonding equipment, the EFEM transfer robot 20 transferring the substrate from the EFEM 10 on which the substrate is loaded to the front end storing slot 311 enters therethrough. The second front end opening 312B is configured such that, the main transfer robot 40 transferring the substrate from the front end storing slot to the front end aligner 320 enters therethrough. The EFEM transfer robot 20 may receive the substrate from the EFEM and transfer the substrate to the front end storing slot through the first front end opening 312A. The main transfer robot 40 may receive the substrate from the front end storing slot through the second front end opening 312B and transfer the substrate to the front end aligner 320.
[0046] The front end aligner 320 includes a front end alignment inspection part 321 inspecting an alignment condition of the substrate and a front end rotation drive part 322 rotating the substrate in response to the alignment condition of the substrate.
[0047] Before transferring the substrate to the plasma processing module 50, the main transfer robot 40 may receive the substrate from the front end storing slot and transfer the substrate to the front end aligner 320 in order to align a notch portion of the substrate in a desired direction. According to the embodiment, the front end alignment inspection part 321 inspects whether the notch portion of the substrate is aligned in the predetermined direction before the plasma processing for the substrate, and the front end rotation drive part 322 rotates the substrate so that the notch portion of the substrate directs in the predetermined direction. When alignment of the substrate is complete, the main transfer robot 40 may receive the substrate from the front end aligner 320 and transfer the substrate to the plasma processing module 50 (or hydrophilizing processing module 45).
[0048] Furthermore, the main transfer robot 40 may receive the bonded substrate when the bonding processing is complete from the rear end substrate storing and aligning module 60 to the front end aligner 320. The front end alignment inspection part 321 may inspect whether the bonded substrate is aligned in the predetermined direction before the bonding inspection of the bonded substrate. The front end rotation drive part 322 may rotate the substrate the bonded substrate so that the substrate is aligned in a predetermined alignment. When alignment of the substrate is complete, the main transfer robot 40 may receive the bonded substrate and transfer the bonded substrate to the bonding inspection module 90.
[0049]
[0050] The substrate storing and aligning apparatus (rear end substrate storing and aligning module 60) includes a rear end buffer 610, a rear end aligner 620, and a cooling member 630. The rear end buffer 610 includes a rear end storing slot 611 temporarily storing the substrate and a rear end opening 612 through which a transfer robot 40, 70 transferring the substrate from the rear end storing slot 611 is moved. The rear end aligner 620 is stacked on an upper portion of the rear end buffer 610 and aligns the substrate by rotating the substrate. The cooling member 630 is stacked on a lower portion of the rear end buffer 610 and cools the bonded substrate. As shown in
[0051] The rear end storing slot 611 includes a plurality of rear end storing slots provided in a vertically direction and includes a rear end buffer support member supporting the substrate at a lower portion. As shown in
[0052] The rear end opening 612 includes a first rear end opening 612A and a second rear end opening 612B. The first rear end opening 612A is configured such that the main transfer robot 40, which transfers the substrate that is plasma-processed in the substrate bonding equipment to the rear end storing slot 611, enters therethrough. The second rear end opening 612B is formed at an opposite portion to the first rear end opening 612A and is configured such that the flip transfer robot 70, which flips the plasma-processed substrate, enters therethrough from the rear end storing slot 611.
[0053] The rear end aligner 620 includes a rear end alignment inspection part 621 inspecting an alignment condition of the substrate and a rear end rotation drive part 622 rotating the substrate in response to the alignment condition of the substrate. The rear end alignment inspection part 621 inspects whether the substrate is aligned in the predetermined direction before the bonding processing for the substrate. The rear end rotation drive part 622 rotates the substrate so that the substrate directs in the predetermined direction. The substrate, which is processed at a surface thereof by the hydrophilizing processing module 45 and the plasma processing module 50, is transferred to the rear end substrate storing and aligning module 60 by the main transfer robot 40. Then, the substrate is aligned and stored in the rear end substrate storing and aligning module 60.
[0054] The substrate storing and aligning apparatus (rear end substrate storing and aligning module 60) may be located on an upper portion of the rear end aligner 620. The substrate storing and aligning apparatus (rear end substrate storing and aligning module 60) may include a thickness detection part 640 measuring the thickness of the substrate. The thickness detection part 640 may measure the thickness of the substrate when the substrate is aligned. The thickness information of the substrate may be used to determine a degree of pressure during the substrate bonding and a location of the substrate. For example, the main transfer robot 40 transfers the plasma-processed substrate to the rear end aligner 620, and in the rear end aligner 620, an alignment and thickness inspection of the substrate is performed. When the alignment and thickness inspection is complete, the main transfer robot 40 transfers the substrate through the first rear end opening 612A to the rear end storing slot 611. The flip transfer robot 70 receives the substrate through the second rear end opening 612B and transfers the substrate to the bonding module 80.
[0055] During the substrate bonding, the first substrate is located at the upper side and the second substrate is located at the lower side. When the upper substrate is pressed downward, the substrate bonding may be performed. The upper substrate may be arranged while being turned over. The flip transfer robot 70 may flip the substrate, which will be located at the upper side, and locate the substrate at an upper chuck.
[0056]
[0057] As described above, the present disclosure includes the EFEM 10, the EFEM transfer robot 20, the front end substrate storing and aligning module 30, the main transfer robot 40, the plasma processing module 50, the rear end substrate storing and aligning module 60, the flip transfer robot 70, the bonding module 80, and the bonding inspection module 90. The EFEM 10 is configured such that the substrate is loaded thereon. The EFEM transfer robot 20 transfers the substrate from the EFEM 10. The front end substrate storing and aligning module 30 temporarily stores the substrate that is transferred by the EFEM transfer robot 20 and aligns the substrate for a subsequent process. The main transfer robot 40 transfers the substrate from the front end substrate storing and aligning module 30. The plasma processing module 50 performs the plasma processing for the substrate. The rear end substrate storing and aligning module 60 temporarily stores the plasma-processed substrate and aligns the substrate for a subsequent process. The flip transfer robot 70 flips and transfers the substrate temporarily stored in the rear end substrate storing and aligning module 60. The bonding module 80 performs bonding of the substrates. The bonding inspection module 90 performs the bonding inspection for the substrates. The substrate bonding equipment may include a hydrophilizing processing module 45. The hydrophilizing processing module 45 is provided to hydrophilize a surface of the substrate before the plasma processing.
[0058] Referring to
[0059] The front end opening 312 includes the first front end opening 312A through which the EFEM transfer robot 20 enters and the second front end opening 312B through which the main transfer robot 40 enters.
[0060] The main transfer robot 40 may support and transfer the substrate through the second front end opening 312B to the front end aligner 320. The front end aligner 320 may align the notch portion of the substrate in the predetermined direction for the plasma processing. The main transfer robot 40 may transfer the aligned substrate to the hydrophilizing processing module 45 and the plasma processing module 50.
[0061] The substrate on which the hydrophilizing processing and the plasma processing are complete is transferred to the rear end substrate storing and aligning module 60 by the main transfer robot 40. The rear end substrate storing and aligning module 60 includes the rear end buffer 610, the rear end aligner 620, the cooling member 630, and the thickness detection part 640. The rear end buffer 610 includes the rear end storing slot 611 temporarily storing the substrate and the rear end opening through which the main transfer robot 40 and the flip transfer robot 70 transferring the substrate are movable from the rear end storing slot 611. The rear end aligner 620 is stacked on an upper portion of the rear end buffer 610 and aligns the substrate by rotating the substrate. The cooling member 630 is stacked on a lower portion of the rear end buffer 610 and cools the bonded substrate. The thickness detection part 640 is located on the upper portion of the rear end aligner 620 and measures the thickness of the substrate.
[0062] The main transfer robot 40 may support and transfer the substrate from the plasma processing module 50 to the rear end aligner 620. The rear end aligner 620 may align the substrate along the bonding module 80. The flip transfer robot 70 may flip and transfer the substrate the bonding module 80, and transfer the bonded substrate to the cooling member 630.
[0063] As shown in
[0064] The main transfer robot 40 transfers the substrate aligned by the front end aligner 320 to the bonding inspection module 90. The bonding inspection module 90 performs the bonding inspection for the bonded substrate.
[0065] Then, the main transfer robot 40 may transfer the bonded substrate, on which the bonding inspection is performed, to the front end buffer 310. The EFEM transfer robot 20 may transfer the bonded substrate, which is stored in the front end buffer 310, to the EFEM 10. The EFEM 10 may discharge the bonded substrate. The bonded substrate may be discharged by a transfer vehicle (e.g., OHT) located outside the substrate bonding equipment or an operator. Another substrate may be loaded by the OHT or the operator.
[0066] Although the preferred embodiments of the present disclosure have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims. Since the present disclosure may be embodied in other specific forms without changing the technical sprit or essential features, those skilled in the art to which the present disclosure belongs should understand that the embodiments described above are exemplary and not intended to limit the present disclosure.
[0067] The scope of the present disclosure will be defined by the accompanying claims rather than by the detailed description, and those skilled in the art should understand that various modifications, additions and substitutions derived from the meaning and scope of the present disclosure and the equivalent concept thereof are included in the scope of the present disclosure.