Protection assembly for an elongate member deployed underwater
11374388 · 2022-06-28
Assignee
Inventors
- Andrew Michael Smith (Skelmersdale, GB)
- Edmund John Deasey (Skelmersdale, GB)
- Marc Ian Reeves (Skelmersdale, GB)
- Austin Harbison (Skelmersdale, GB)
Cpc classification
F03D80/85
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/913
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E02B2017/0095
FIXED CONSTRUCTIONS
H02G9/02
ELECTRICITY
F16L1/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L57/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02G1/08
ELECTRICITY
F16L57/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A protection assembly for mounting in an underwater support structure includes at least one bend protection device coupled to a retaining device so that together they provide a through-going passage for receiving an elongate member which is to be protected. The elongate member passes through a support structure opening, and the retaining device is configured to be received in the support structure opening and to engage with the support structure to resist subsequent withdrawal from it. Installation of the protection assembly includes grasping the protection assembly with a releasable clamp, arranging a pulling line to pass through the support structure opening to the mechanical clamp and securing the pulling line to the mechanical clamp, drawing the retaining device of the protection assembly into the support structure opening using the pulling line and engaging the retaining device with the support structure, and releasing the clamp from the protection assembly.
Claims
1. A protection assembly to be deployed underwater to protect an elongate member passing through an opening in a support structure, the protection assembly comprising: a first bend protection device, a second bend protection device, and a retaining device which is configured to be received in the opening in the support structure and to engage with the support structure to resist subsequent withdrawal from the support structure, the retaining device having a first end and a second end; and wherein the retaining device is provided with a first coupling element for coupling the first bend protection device to the first end of the retaining device and a second coupling element for coupling the second bend protection device to the second end of the retaining device, the second bend protection device including a moulded polymer body and the second coupling element being embedded therein during manufacture, the first coupling element being coupled to the first bend protection device through a mechanical fastener arrangement, enabling the first bend protection device to be coupled to the retaining device after manufacture, and the first and second coupling elements being formed by a mandrel passing through the retaining device.
2. The protection assembly as claimed in claim 1 further comprising: an engagement feature provided on the first bend protection device and configured to be releasably grasped by a mechanical clamp to facilitate attachment of a pulling line to the protection assembly.
3. The protection assembly as claimed in claim 2, wherein the engagement feature includes a collar or upstand formed upon the first bend protection device.
4. The protection assembly as claimed in claim 2, wherein the first bend protection device includes a sleeve moulded in polymer, the engagement feature being an integral part of the sleeve.
5. The protection assembly as claimed in claim 1, wherein the retaining device includes a retainer body for receipt in the opening in the support structure, the second coupling element being carried by the retainer body and movable axially outwardly and inwardly with respect to the retainer body, an engagement member which projects from the retainer body and is movable radially inwardly and outwardly with respect to the retainer body to engage a periphery of the opening in the support structure, and an engagement mechanism through which an axially outwardly directed force applied to the second coupling element gives rise to radially outwardly directed force upon the engagement member, so that pulling on the second coupling element urges the engagement member into engagement with the periphery of the opening to secure the retaining device in the support structure.
6. The protection assembly as claimed in claim 5, wherein the second coupling element is arranged to carry a weight of the second bend protection device following installation of the protection assembly, so that the weight pulls on the second coupling element and urges the engagement member outward.
7. The protection assembly as claimed in claim 1 further comprising an engagement feature configured to be releasably grasped by a mechanical clamp to facilitate attachment of a pulling line to the protection assembly.
8. The protection assembly as claimed in claim 7, wherein the mechanical fastener arrangement includes a locking dog.
9. A protection assembly to be deployed underwater to protect an elongate member passing through an opening in a support structure, the protection assembly comprising: a first bend protection device, a second bend protection device, a retaining device which is coupled to the first and second bend protection devices and is configured to be received in the opening in the support structure and to engage with the support structure to resist subsequent withdrawal from the support structure, and an engagement feature configured to be releasably grasped by a mechanical clamp to facilitate attachment of a pulling line to the protection assembly; and wherein the retaining device has a first end and a second end and wherein the retaining device is provided with a first coupling element for coupling the first bend protection device to the first end of the retaining device and a second coupling element for coupling the second bend protection device to the second end of the retaining device, wherein the second bend protection device includes a moulded polymer body and the second coupling element is embedded therein during manufacture, wherein the first coupling element is coupled to the first bend protection device through a mechanical fastener arrangement, enabling the first bend protection device to be coupled to the retaining device after their manufacture, wherein the mechanical fastener arrangement includes a locking dog, and wherein the first and second coupling elements are formed by a mandrel passing through the retaining device.
Description
(1) Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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(28) The embodiment to be described herein is a protection assembly 10 to be used where some form of elongate member capable of flexure enters a support structure. It is especially suited to use underwater in connection with an elongate member deployed on the seabed (and since the invention can be used in bodies of water other than the sea, including fresh water rivers or lakes, for example, the term “seabed” must be understood to be used here—for the sake of brevity—in a sense which encompasses the floor of any such body of water including a lake bed or river bed). The protection assembly 10 serves to provide the elongate member with protection against physical damage in the region where it enters the support structure. This includes protection against damage by over-bending, but also against abrasion and against impacts. Note that it may for example be necessary on occasion to dump rocks on the sea bed after cable installation, e.g. in response to scouring of the sea bed. Such dumps could damage an unprotected cable. There are other sources of potential impact damage such as ships' anchors.
(29) The protection assembly 10 also serves to facilitate the process of drawing the elongate member into the support structure during its installation.
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(31) Looking at
These parts together form a continuous through-going passage for receiving and protecting the cable.
(32) The internal bend stiffener 24 is best seen in
(33) The internal stiffener coupling 28 is depicted on its own in
(34) The retaining device 18, best seen in
(35) In the present embodiment the locking collar comprises two semi-annular collar parts 50, which can be identically formed and only one of which is seen in
(36) An alternative embodiment of the locking collar is depicted in
(37) The retaining device 18 comprises a mechanism which engages with the periphery 16 of the opening in the turbine leg 12 to secure the device in position in the leg. This mechanism can act automatically, so that once the retaining device 18 has been drawn into the opening in the leg it automatically makes the necessary engagement and secures the protection assembly 10 in place. In the present embodiment the mechanism is of ball and ramp type.
(38) With reference to
(39) The stop collar 62 is in this embodiment a sacrificial anode intended to corrode in preference to other metal parts of the retaining device 18. The corrosion of the stop collar is not problematic because it is required only during installation of the retaining device 18. After installation it is expected that the force on the retaining device 18 will always be in a direction tending to withdraw the retaining device 18, and the stop collar 62 plays no part in resisting this force. Nonetheless in other embodiments the stop collar 62 may be otherwise designed, to survive through the assembly's design lifetime.
(40) The illustrated retaining device 18 is releasable, so that it can be disengaged from the turbine leg when needed.
(41) As mentioned above, the external bend stiffener is formed in the present embodiment of multiple bend stiffener parts 20a, 20b joined end-to-end.
(42) The cable itself in included in
(43) At its end remote from the retaining device 18, the first external bend stiffener 20a has a first external stiffener coupling 80 for coupling to the second external bend stiffener 20b. The first external stiffener coupling 80 is formed in similar manner to the internal stiffener coupling 28 depicted in
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(45) Only one end of the second external bend stiffener 20b is seen in
(46) The process by which the bend stiffener parts 20a, 20b are assembled to one another is represented in
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(48) In other embodiments the clamp 100 may engage frictionally with the end of the protection assembly 10. For example, it may comprise a sleeve adapted to fit over then assembly's end in the manner of a pen lid, and to pull when a predetermined force is applied by the pulling line.
(49) The clamp 100 is provided internally with means for securing the cable which is to be protected. This may take the form of a “Chinese finger trap” (not seen in the drawings). Such devices are known and comprise a braided arrangement which embraces the end of the cable and is configured to grip. Pulling on the cable causes the trap to tighten its grip on the cable, ensuring a secure connection.
(50) The clamp 100 is able to close free end 30 of the protection assembly 10 and thereby resist ingress of foreign bodies—sand, stones etc. This is important when the protection assembly is being drawn into position. The clamp 100 can also protect the free end of the protection assembly 10 from damage as it is pulled across the seabed, and can provide a rounded or faired shape well adapted to move across obstacles rather than snagging on them.
(51) The process of installation of the cable 78 and the protection assembly 10 into a turbine leg 12 will now be described. In the preparation phase the protection assembly 10 is assembled. While assembly could be carried out on the deck of a support ship, an advantageous aspect of the present embodiment is that it lends itself to assembly on land and “reeling”. That is, the pre-assembled protection assembly can be wound onto a reel and then fed off the reel when the support ship is in position. This can greatly simplify the installation process. The bend stiffeners used in the present embodiment have sufficient flexibility to lend themselves to reeling. In this respect they are to be contrasted with bend restrictors which, since they physically lock at a certain minimum bend radius, are less suited to reeling.
(52) The cable itself can also be led into the protection assembly on land and reeled along with it, its end being secured to the clamp by the aforementioned Chinese finger trap.
(53) The pulling line is arranged to run from a winch mounted at the turbine, out through the opening 16 in the turbine leg to the clamp 100, which is fitted to the internal bend stiffener 24. The protection assembly is dispensed from the ship-borne reel into the water and at the same time is drawn toward the turbine leg 12 by the pulling line. The assembly forms an approximation of a catenary curve in the water, leading down from the support vessel and then upwards toward the opening 16 in the turbine leg 12, so that as the internal bend stiffener 24 and the retaining device 18 are drawn into the opening 16, they can be roughly aligned with it to ease their entry.
(54) The protection assembly 10 may in this process be pulled across the sea bed, which is a potentially hostile environment especially as there may be rock dumps in the vicinity of the turbine leg 12.
(55) When the stop collar 62 of the retaining device 18 meets the outer wall of the turbine leg 12 it prevents further advancement of the protection assembly 10 into the turbine leg. At this point the clamp 100 is released from the internal bend stiffener 24. In the case of a clamp with a weak link, this release is achieved by continuing to run the winch to draw in the pulling line, causing the weak link to break. In the case of a hydraulically operated clamp 100 the winch can be stopped and the clamp controlled to disengage.
(56) At this point the balls 64 of the ball and ramp mechanism of the retaining device 18 have engaged the periphery of the opening 16. When the clamp 100 is released the weight of the protection assembly 10 tends to cause it to fall but this is resisted by the retaining device, which thus securely retains the assembly in place.
(57) The cable remains secured to the clamp and by continuing to run the winch it can be drawn through the protection assembly 10 to bring the cable end to a connection point within the turbine. The clamp can then be detached from the cable, retrieved—it remains attached to the pulling line so this is straightforward—and re-used.
(58) The process can be implemented without the assistance of divers, which is highly advantageous, since the environment is a potentially dangerous one for divers, particularly since water surges through the opening in the turbine leg 12 can create powerful local currents. Although the present embodiment has been described in relation to the type of installation in which cabling is passed through an opening in a wall of a turbine leg, it is also suited to use in “J” or “I” tube type installations. The retaining device 18 is well suited to engagement in a tube, although it may be desirable to provide the tube with circumferential grooves or other features to improve such engagement.
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(60) It may sometimes be necessary to release and remove the protection assembly 10 after it has been installed. This can, in accordance with aspects of the present invention, be effected in three different ways: (1) by pulling the protection assembly out of its mounting; (2) by actuating a release mechanism to free the protection assembly 10 from its mounting and (3) by destructive cutting, using a suitably equipped remotely operated vehicle (ROV) or other submersible equipment.
(61) In order to carry out release method (1)—pulling the protection assembly 10 from its mounting—a pulling line needs to be attached to the assembly in a suitably secure manner. It is greatly preferable that this should be achieved without need for a diver or ROV to visit the submerged protection assembly 10. A removal tool 200 for this purpose is illustrated in
(62) The removal tool 200 comprises a tool body 202 having a front portion 204 which is frusto-conical and hence easily insertable into the protection assembly 10, and which incorporates a front padeye 206 and a rear padeye 208. The tool body 202 carries locking members 210 which serve in use to secure the removal tool 200 within the protection assembly 10. In the present embodiment the locking members take the form of keys 210 slidably and received in radial bores 212 and biased radially outwardly by biasing means in the form of helical springs 214 received in the said bores. Multiple such keys are provided at regular circumferential intervals around the cylindrical tool body 202. A releasable annular keeper housing 216 covers the keys 210 and retains them initially in retracted positions, enabling the removal tool 200 to be inserted into the protection assembly 10. The keeper housing 216 is initially secured to the tool body 202 by a suitable breakable coupling. In the present example this takes the form of breakable machine screws 218.
(63) In use (see
(64) According to the present embodiment, the mechanism used to lock the protection assembly 10 in place incorporates a weak link, so that application of sufficient tension to the pulling line 220 breaks the weak link and releases the protection assembly 10 from its mounting. The weak link is not illustrated, but suitable devices are known to the skilled person. Force above a certain threshold breaks the weak link and frees the assembly for removal. The protection assembly 10 can then be recovered using the pulling line 220.
(65) Carrying out release method (2) referred to above—actuating the release mechanism—involves use of a release tool. Looking at