Metal or metallized reinforcement with polybenzoxazine-coated surface

Abstract

A metal or metallized reinforcer, at least the surface of which is at least partially metallic, comprises at least a metallic part coated with a polybenzoxazine, the repeat units of which comprise at least one unit corresponding to the formulae (I) or (II): ##STR00001##
in which Z.sub.1 and Z.sub.2, which are identical or different, represent an at least divalent, aliphatic, cycloaliphatic or aromatic bonding group comprising at least one carbon atom and optionally at least one heteroatom selected from O, S, N and P. Such a reinforcement can be used for the reinforcement of a rubber article, in particular a motor vehicle tire.

Claims

1. A rubber article reinforced with a metal or metallized reinforcer, at least the surface of which is at least partially metallic, wherein the at least partially metallic portion is coated with a polybenzoxazine, the repeat units of which comprise at least one unit corresponding to the formulae (I) or (II): ##STR00006## in which Z.sub.1 and Z.sub.2, which are identical or different, represent an at least divalent, aliphatic, cycloaliphatic or aromatic bonding group comprising at least one carbon atom and optionally at least one heteroatom selected from O, S, N and P.

2. The rubber article according to claim 1, wherein Z.sub.1, Z.sub.2, or both Z.sub.1 and Z.sub.2, which are identical or different, represent an aliphatic group comprising from 1 to 20 carbon atoms or a cycloaliphatic group comprising from 3 to 20 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

3. The rubber article according to claim 2, wherein Z.sub.1, Z.sub.2, or both Z.sub.1 and Z.sub.2, which are identical or different, represent an alkylene group comprising from 1 to 20 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

4. The rubber article according to claim 1, wherein Z.sub.1, Z.sub.2, or both Z.sub.1 and Z.sub.2, which are identical or different, represent an aromatic group comprising from 6 to 30 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

5. The rubber article according to claim 1, wherein Z.sub.1, Z.sub.2, or both Z.sub.1 and Z.sub.2, which are identical or different, comprise a group selected from the group consisting of (CH.sub.2).sub.x—, —CH.sub.2-Ph-CH.sub.2—, —(CH.sub.2—CH.sub.2—X).sub.n— and —(CH(CH.sub.3)—CH.sub.2—X).sub.n—, and wherein x and n are integers from 1 to 20, Ph represents a benzene ring, and X represents at least one heteroatom chosen from oxygen, sulfur, nitrogen and phosphorus.

6. The rubber article according to claim 1, wherein the reinforcer is in the form of a wire, film, tape or cord made of carbon steel.

7. The rubber article according to claim 6, wherein the carbon steel is a bright steel.

8. The rubber article according to claim 6, wherein the carbon steel is at least partially coated with a second metal which is selected from the group consisting of aluminum, copper, zinc and alloys of at least one of these metals.

9. The rubber article according to claim 8, wherein the second metal is brass.

10. The rubber article according to claim 1, wherein the rubber article is a pneumatic or non-pneumatic motor vehicle tire.

11. A motor vehicle tire reinforced by at least one metal or metallized reinforcer, at least the surface of which is at least partially metallic, wherein the at least partially metallic portion is coated with a polybenzoxazine, the repeat units of which comprise at least one unit corresponding to the formulae (I) or (II): ##STR00007## in which Z.sub.1 and Z.sub.2, which are identical or different, represent an at least divalent, aliphatic, cycloaliphatic or aromatic bonding group comprising at least one carbon atom and optionally at least one heteroatom selected from O, S, N and P.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) The invention and the advantages thereof will be easily understood in the light of the detailed description and exemplary embodiments which follow, and also of the FIGS. 1 to 23 relating to these examples, which represent or depict: the general principle for synthesis of a benzoxazine compound from three compounds, phenol, formaldehyde and amine (R=residue of the amine) (FIG. 1a); the (ring-opening) mechanism for opening, by heat input, the oxazine ring of such a benzoxazine compound (FIG. 1b); a general scheme for the synthesis, starting from a halogenated phenol (the symbol Hal representing a halogen), paraformaldehyde and a diamine, of a halogenated benzoxazine of formula (A) (Monomer denoted by M) that can be used for the synthesis of a polybenzoxazine suitable for the reinforcer of the invention (FIG. 2); a possible scheme for the synthesis, starting from a halogenated phenol, p-formaldehyde and a specific diamine, of aliphatic type, of a particular halogenated benzoxazine of formula (A-1) (Monomer denoted by M-1) that can be used for the synthesis of a to polybenzoxazine suitable for the reinforcer of the invention (FIG. 3); another possible scheme for the synthesis, starting from a halogenated phenol, p-formaldehyde and another specific diamine, of aromatic type, of another example of a particular halogenated benzoxazine of formula (A-2) (Monomer denoted by M-2) that can be used for the synthesis of another polybenzoxazine suitable for the reinforcer of the invention (FIG. 4); three other possible schemes for the synthesis, starting from a halogenated phenol, p-formaldehyde and specific diamines that are all aliphatic, of other examples of particular halogenated benzoxazines of respective formulae (A-3), (A-4) and (A-5) (Monomers denoted by M-3, M-4 and M-5) that can be used for the synthesis of other polybenzoxazines suitable for the reinforcer of the invention (FIG. 5, FIG. 6 and FIG. 7); another possible scheme for the synthesis, starting from a halogenated phenol, p-formaldehyde and a specific aliphatic triamine, of another example of a particular halogenated benzoxazine of formula (A-6) (Monomer denoted by M-6) that can be used for the synthesis of another polybenzoxazine suitable for the reinforcer of the invention (FIG. 8); a general scheme for the synthesis of a polybenzoxazine polymer (Polymer denoted by P) suitable for the reinforcer of the invention, starting from the halogenated benzoxazine of formula (A) (Monomer M) from FIG. 2 and another halogenated benzoxazine (Monomer M′) of generic formula (A′) (FIG. 9); a scheme for the synthesis of a particular polybenzoxazine polymer (Polymer denoted by P-1) suitable for the reinforcer of the invention, starting from a particular halogenated benzoxazine of formula (A-7) (Monomer M-7) and another particular halogenated benzoxazine (Monomer M-7′) of formula (A-7′) (FIG. 10); a scheme for the synthesis of another polybenzoxazine (Polymer denoted by P-2) suitable for the reinforcer of the invention, starting from the particular halogenated benzoxazine of formula (A-7) (Monomer M-7) from the preceding FIG. 10 and another particular halogenated benzoxazine of formula (A-8) (Monomer M-8) (FIG. 11); a scheme for the synthesis of another polybenzoxazine (Polymer denoted by P-3) suitable for the reinforcer of the invention, starting from the halogenated benzoxazine of formula (A-7) (Monomer M-7) and another particular halogenated benzoxazine of formula (A-9) (Monomer M-9) (FIG. 12); the polybenzoxazine (Polymer denoted here by P′) from FIG. 9 once the oxazine rings thereof have been opened after heat treatment of the Polymer P (FIG. 13); the particular polybenzoxazine (Polymer denoted by P-1′) of FIG. 10, once the oxazine rings thereof have been opened after heat treatment of the Polymer P-1 (FIG. 14); the scheme for the synthesis, starting from brominated phenol (compound 1), p-formaldehyde (compound 3) and a specific aliphatic diamine (compound 2), of a particular brominated dibenzoxazine of formula (A-10) (Monomer denoted by M-10) that can be used for the synthesis of polybenzoxazines (Polymer P-4 and P-4′ from FIG. 17) suitable for the reinforcer of the invention (FIG. 15); the .sup.1H NMR spectrum (500 MHz) of Monomer M-10 dissolved in CD.sub.2Cl.sub.2 (FIG. 16); the scheme for the synthesis of a particular polybenzoxazine (homopolymer) (Polymer denoted by P-4) suitable for the reinforcer of the invention, starting from the sole particular halogenated benzoxazine of formula (A-10) (Monomer M-10) from the preceding FIG. 15, and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-4′) (FIG. 17); the scheme for the synthesis of a particular polybenzoxazine (homopolymer) (Polymer denoted by P-5) suitable for the reinforcer of the invention, starting from the sole particular halogenated benzoxazine of formula (A-11) (Monomer M-11), and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-5′) (FIG. 18); the scheme for the synthesis, starting from brominated phenol (compound 1), p-formaldehyde (compound 3) and another specific aliphatic diamine (compound 4), of a particular brominated dibenzoxazine of formula (A-12) (Monomer denoted by M-12) that can be used for the synthesis of polybenzoxazines (Polymer P-6 and P-6′ from FIG. 20) suitable for the reinforcer of the invention (FIG. 19); the scheme for the synthesis of a particular polybenzoxazine (homopolymer) (Polymer denoted by P-6) suitable for the reinforcer of the invention, starting from the sole particular halogenated benzoxazine of formula (A-12) (Monomer M-12), and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-6′) (FIG. 20); another possible scheme for obtaining the preceding Polymer P-6, by direct synthesis (starting from the compounds 3, 4 and 5), i.e. without passing through the preceding Monomer M-12 (FIG. 21); the scheme for the synthesis of a particular polybenzoxazine (Polymer denoted by P-7) suitable for the reinforcer of the invention, starting from the preceding particular halogenated benzoxazine of formula (A-11) (Monomer M-11) and from the preceding particular monomer of formula (A-12) (Monomer M-12), and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-7′) (FIG. 22); in radial section, an example of a tyre according to the invention, incorporating a reinforcer in accordance with the invention (FIG. 23).

4. DETAILED DESCRIPTION OF THE INVENTION

(2) Unless expressly indicated otherwise, all the percentages (%) indicated in the present application are percentages by mass (or by weight, in an equivalent manner).

(3) The expression “x and/or y” means “x” or “y” or both (i.e. “x and y”). Any range of values denoted by the expression “between a and b” represents the field of values ranging from more than “a” to less than “b” (that is to say limits “a” and “b” excluded), whereas any range of values denoted by the expression “from a to b” means the field of values ranging from “a” up to “b” (that is to say including the strict limits “a” and “b”).

(4) It will firstly be recalled that benzoxazines are compounds of general formula:

(5) ##STR00003##

(6) The appended FIG. 1a recalls the general principle for the synthesis of a benzoxazine, here starting from (condensation reaction) one molecule of phenol, two molecules of formaldehyde and an amine (R denoting the residue of the amine), with elimination of two molecules of water.

(7) FIG. 1b itself recalls the (ring-opening) mechanism for opening the oxazine ring of such a compound during a heat input (represented by the symbol A).

(8) Numerous benzoxazine compounds or monomers can thus be synthesized using various phenols and amines depending on their types of substituents. These groups of substituents may then provide polymerizable sites and enable the synthesis of various benzoxazine polymers (or polybenzoxazines).

(9) Benzoxazines and polybenzoxazines which are derived therefrom are products that are nowadays well known to a person skilled in the art; to cite but a few publication examples, mention may be made of the articles “Polybenzoxazines New high performance thermosetting resins: synthesis and properties”; N. N. Ghosh et al., Prog. Polym. Sci. 32 (2007), 1344-1391, or “Recent Advancement on Polybenzoxazine—A newly Developed High Performance Thermoset”, Y. Yaggi et al., J. Polym. Sci. Part A: Polym. Chem., Vol. 47 (2009), 5565-5576, and also for example the patents or patent applications U.S. Pat. No. 5,543,516, WO 2013/148408.

(10) As explained in detail in the above documents, polybenzoxazines have the remarkable ability, at high temperature (for example typically above 150° C. or even above 200° C. depending on their particular microstructure) to open their oxazine rings and to thus result in thermosetting polyphenolic resin structures.

(11) The specific polybenzoxazine suitable for the reinforcer of the invention derives from a benzoxazine (referred to as Monomer M in the present application) of halogenated type that corresponds to the following generic formula (A), Hal representing a (at least one, i.e. one or more) halogen:

(12) ##STR00004##

(13) FIG. 2 gives the general scheme for the synthesis thereof, under heat input (Δ) and with elimination of water, starting from a halogenated phenol, p-formaldehyde and a diamine.

(14) In the formula (A) above, Z (like Z.sub.1 and Z.sub.2 described below) represents a bonding group (spacer) that is at least divalent, that is to say that it could comprise more than two covalent bonds, for example three or four covalent bonds. Preferably, Z (like Z.sub.1 and Z.sub.2 described below) is divalent, that is to say comprises only two covalent bonds.

(15) Z (like Z.sub.1 and Z.sub.2 described below) may be aliphatic, cycloaliphatic or aromatic. This group, which may be ethylenically saturated or unsaturated, by definition comprises at least one (i.e. one or more) carbon atom, and optionally at least one (i.e. one or more) heteroatom chosen from O (oxygen), S (sulfur), N (nitrogen) and P (phosphorus).

(16) According to one preferential embodiment of the invention, Z (like Z.sub.1 and/or Z.sub.2 described below) represents an aliphatic group comprising from 1 to 20, more preferentially from 1 to 16, in particular from 1 to 12 carbon atoms, or else a cycloaliphatic group comprising from 3 to 20, more preferentially from 3 to 16, in particular from 3 to 12 carbon atoms. More preferentially still, Z (like Z.sub.1 and/or Z.sub.2 described below) represents an alkylene group comprising from 1 to 20, preferably from 1 to 16, in particular from 1 to 12 carbon atoms.

(17) More preferentially, Z (like Z.sub.1 and/or Z.sub.2 described below) comprises a group selected from —(CH.sub.2).sub.x—, —CH.sub.2-Ph-CH.sub.2—, —(CH.sub.2—CH.sub.2—X).sub.n— and —(CH(CH.sub.3)—CH.sub.2—X).sub.n—, “x” and “n” being integers from 1 to 20, in particular from 1 to 16, more particularly from 1 to 12, Ph representing the benzene ring, and X representing at least one (i.e. one or more) heteroatom chosen from O (oxygen), S (sulfur), N (nitrogen) and P (phosphorus).

(18) Each benzene ring of the Monomer M bears at least one (i.e. one or more) halogen. Moreover, in this monomer of formula (A), one or more hydrogen atoms of at least one or each benzene ring may (optionally) be substituted by various substituents, for example by functional groups capable of promoting the adhesion of the polymer to the metal and/or to the rubber.

(19) Preferably, each benzene ring of the monomer M bears a single halogen (Hal) or at most two, more preferentially one and only one halogen, the latter being more preferentially located in the para position to the oxygen of the oxazine ring.

(20) According to one particularly preferential embodiment, which can be combined with each of the other embodiments of the invention, Hal represents bromine.

(21) FIG. 3 illustrates a possible scheme for the synthesis, starting from a specific diamine of aliphatic type (polyethylene diamine), of a particular halogenated benzoxazine of formula (A-1), this benzoxazine being able to be used as monomer (Monomer denoted by M-1) for the subsequent synthesis of a polybenzoxazine suitable for the reinforcer of the invention. It is noted that Z represents here a —(CH.sub.2).sub.x— methylene group in which the symbol “x” represents an integer that preferably varies from 1 to 20, more preferentially from 1 to 16, in particular from 1 to 12. Such a synthesis will be exemplified later for the obtaining of a specific monomer (Monomer M-10; FIG. 15 and FIG. 16).

(22) According to another preferred embodiment, Z (like Z.sub.1 and/or Z.sub.2 described below) represents an aromatic group comprising from 6 to 30, more preferably from 6 to 20, carbon atoms. Thus, FIG. 4 illustrates another possible scheme for the synthesis, this time starting from a specific diamine of aromatic type (p-xylylene diamine), of another example of a particular halogenated benzoxazine of formula (A-2), that can be used as monomer (Monomer denoted by M-2) for the subsequent synthesis of another polybenzoxazine suitable for the reinforcer of the invention.

(23) FIGS. 5, 6 and 7 illustrate three other possible schemes for the synthesis, always starting from a halogenated phenol and paraformaldehyde on the one hand and, on the other hand, from various specific diamines, all of aliphatic type, of other examples of particular benzoxazines of respective formulae (A-3), (A-4) and (A-5) that can be used as monomers (Monomers respectively denoted by M-3, M-4 and M-5) for the synthesis of polybenzoxazines suitable for the reinforcer of the invention.

(24) In FIG. 5, the repetition of the (polyethylene oxide) [—CH.sub.2—CH.sub.2—O—] units on the bonding group Z is capable of resulting in polybenzoxazines of high crystallinity, whilst in FIG. 6, the presence of the (polypropylene oxide) methyl groups on Z makes it possible to reduce the reactivity of the two amine end groups and to result in polybenzoxazines of lower crystallinity. In FIG. 7, the presence on the spacer Z of the sulfur atom (heteroatom) in the (polyethylene thioether) [—CH.sub.2—CH.sub.2—S—] repeat units, is capable of further improving the adhesion of the polybenzoxazine to metal. Thus, it can be seen that the structure of the Z (like Z.sub.1 and Z.sub.2 described below) group of the benzoxazine monomer may be modified considerably with the aim of adjusting the properties of the final polymer. This constitutes a major advantage of the present invention.

(25) FIG. 8 illustrates another possible scheme for the synthesis, starting from a halogenated phenol, paraformaldehyde and a specific aliphatic polyamine consisting this time of a triamine (tris(3-aminopropyl)amine), of another example of a particular halogenated (tri)benzoxazine compound of formula (A-6) that can be used as a monomer (Monomer denoted by M-6) for the synthesis of another polybenzoxazine suitable for the reinforcer of the invention.

(26) The polybenzoxazine suitable for the reinforcement of the invention (Polymer P) therefore has the essential feature of comprising structural repeating units comprising at least one unit corresponding to the formula (I) (before opening of the oxazine rings) or formula (II) (after ring opening) below:

(27) ##STR00005##

(28) in which Z.sub.1 and Z.sub.2, which are identical or different, represent a bonding group (spacer) that is at least divalent and aliphatic, cycloaliphatic or aromatic, comprising at least one carbon atom and optionally at least one heteroatom chosen from O, S, N and P.

(29) A polymer should be understood here as any homopolymer or copolymer, in particular block copolymer, with repeating structural units comprising at least one unit of formula (I) or (II) above; the polymer of the invention may of course comprise both units of formula (I) and units of formula (II).

(30) In formula (II) above, a person skilled in the art will immediately understand that the symbols “*” (which are identical or different) represent any attachment of the unit to a carbon atom or to a heteroatom (preferably chosen from O, S, N and P), which attachment or bond results from the opening of the oxazine rings.

(31) It will of course be understood that Z.sub.1 and Z.sub.2 have the main definitions and the preferential definitions already described in detail above for Z in the benzoxazine (monomer) compound.

(32) Thus, according to one preferential embodiment, Z.sub.1 and/or Z.sub.2, which are identical or different, represent an aliphatic group comprising from 1 to 20, preferably from 1 to 16 carbon atoms, or a cycloaliphatic group comprising from 3 to 20, preferably from 3 to 16 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

(33) More preferentially, Z.sub.1 and/or Z.sub.2, which are identical or different, represent an alkylene group comprising from 1 to 20, preferably from 1 to 16, in particular from 1 to 12 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

(34) According to another preferential embodiment, Z.sub.1 and/or Z.sub.2, which are identical or different, represent an aromatic group comprising from 6 to 30, preferably from 6 to 20 carbon atoms, and optionally at least one heteroatom chosen from O, S, N and P.

(35) According to another preferential embodiment, Z.sub.1 and/or Z.sub.2 comprise at least one group selected from —(CH.sub.2).sub.x—, —CH.sub.2-Ph-CH.sub.2—, —(CH.sub.2—CH.sub.2—X).sub.n— and —(CH(CH.sub.3)—CH.sub.2—X).sub.n—, “x” and “n” being integers from 1 to 20, in particular from 1 to 16, more particularly from 1 to 12, (“x” being denoted more specifically as “x.sub.1” in the case of Z.sub.1 and does “x.sub.2” in the case of Z.sub.2), Ph representing the benzene ring, and X representing at least one (i.e. one or more) heteroatom chosen from O (oxygen), S (sulfur), N (nitrogen) and P (phosphorus).

(36) FIG. 9 represents a general scheme for the synthesis, by polycondensation, of a polybenzoxazine (Polymer P) intended for the reinforcer of the invention, starting from the halogenated benzoxazine of formula (A) from FIG. 2 (Monomer M) and from another monomer (Monomer M′), of generic formula denoted by (A′) which is very similar and, which may be distinguished in particular by the nature of its spacer (Z.sub.2) and/or of its halogen (Hal).

(37) The polybenzoxazine “P” from FIG. 9, more precisely at least some of its repeat units, has also been represented in FIG. 13, before (Polymer P) and after (Polymer P′) the opening of its oxazine rings.

(38) FIG. 10 represents a particular scheme for the synthesis of such a preferential polybenzoxazine intended for the reinforcer of the invention (Polymer denoted by P-1) of formula (I-1), starting from a particular halogenated benzoxazine (Monomer M-7) of formula (A-7) and from another particular halogenated benzoxazine (Monomer M-7′) of formula (A-7′) which is very similar and which may be distinguished in particular by the value of the integer “x” (respectively “x.sub.1” and “x.sub.2” for Z.sub.1 and Z.sub.2).

(39) In this example, it is noted in particular, according to one preferred embodiment of the invention already described, that each benzene ring of the monomers M-7 and M-7′ bears one and only one halogen (Hal), more preferentially bromine, this halogen being more particularly located in the para position to the oxygen of the oxazine ring.

(40) This polybenzoxazine from FIG. 10, or more precisely at least some of its repeat units, has also been represented in FIG. 14, before (Polymer P-1) and after (Polymer P-1′) the opening of its oxazine rings following a sufficient heat input.

(41) FIG. 11 represents another particular scheme for the synthesis of another specific polybenzoxazine (Polymer denoted by P-2) intended for the reinforcer of the invention, of formula (I-2), starting from the preceding specific halogenated benzoxazine (Monomer M-7) and from another specific benzoxazine (Monomer M-8) of formula (A-8), of aromatic type with regard to the spacer Z.sub.2.

(42) FIG. 12 represents another particular scheme for the synthesis of another specific polybenzoxazine (Polymer denoted by P-3) suitable for the reinforcer of the invention, of formula (I-3), starting from the preceding specific halogenated benzoxazine (Monomer M-7) and from another specific benzoxazine of formula (A-9) (Monomer M-9) of aliphatic type (with heteroatom O) with regard to the spacer Z.sub.2.

(43) In these examples from FIGS. 11 and 12, as for the preceding FIG. 10, it is noted in particular, according to one preferred embodiment of the invention already indicated, that each benzene ring of the benzoxazine monomers bears one and only one halogen (Hal), more preferentially bromine, located more particularly in the para position to the oxygen of the oxazine ring.

(44) As already indicated, FIGS. 13 and 14 also represent polybenzoxazines suitable for the reinforcer of the invention (here respectively denoted by P′ and P-1′) from FIG. 9 and FIG. 10, once their oxazine rings are open after heat input.

(45) FIGS. 15 and 16 represent the scheme for the synthesis, starting from brominated phenol (compound 1), p-formaldehyde (compound 3) and a specific aliphatic diamine (compound 2), of a particular brominated dibenzoxazine of formula (A-10) (Monomer denoted by M-10) that can be used for the synthesis of polybenzoxazines (Polymer P-4 and P-4′ from FIG. 17) suitable for the reinforcer of the invention, and also the .sup.1H NMR spectrum (500 MHz) of Monomer M-10 dissolved in CD.sub.2Cl.sub.2. These figures will be commented upon in detail later on.

(46) FIGS. 17 and 18 represent two other possible schemes for the synthesis of specific polybenzoxazines (Polymers denoted respectively by P-4 and P-5, of respective formulae (I-4) and (I-5) intended for the reinforcer of the invention, starting from a single brominated benzoxazine (homopolymerization respectively of the Monomers M-10 and M-11 of respective formulae (A-10) and (A-11)), and a heat input (A), and also these same polymers once the oxazine rings thereof have been opened (Polymer P-4′ and P-5′).

(47) FIG. 19 represents the scheme for the synthesis, starting from brominated phenol (compound 1), p-formaldehyde (compound 3) and another specific aliphatic diamine (compound 4), of a particular brominated dibenzoxazine of formula (A-12) (Monomer denoted by M-12) that can be used for the synthesis of polybenzoxazines (Polymer P-6 and P-6′ from FIG. 20 which follows) intended for the reinforcer of the invention.

(48) FIG. 20 represents the scheme for the synthesis of another particular polybenzoxazine (Polymer denoted by P-6) suitable for the reinforcer of the invention, starting from the sole particular halogenated benzoxazine of formula (A-12) (Monomer M-12), and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-6′).

(49) Another scheme for obtaining the Polymer P-6 above is represented in FIG. 21, this time by direct synthesis (starting from the compounds 3, 4 and 5) i.e. without passing through the preceding Monomer M-12 (FIG. 21); this figure will be commented upon in detail later on.

(50) FIG. 22 represents another example of a scheme for the synthesis (copolymerization) of another particular polybenzoxazine (Polymer denoted by P-7) intended for the reinforcer of the invention, starting from the preceding brominated benzoxazine of formula (A-11) (Monomer M-11) and from the preceding benzoxazine, itself also brominated, of formula (A-12) (Monomer M-12), and also the structure of this polymer once the oxazine rings thereof have been opened (Polymer denoted by P-7′).

(51) Typically, the polybenzoxazine of the reinforcer of the invention may comprise from ten to several hundred, preferably from 50 to 300 structural units having units of formula (I) and/or (II), in particular structural units as represented as examples in FIGS. 10 to 14, 17 and 18 and 20 to 22.

(52) The previously described polybenzoxazine of the invention can advantageously be used, as adhesion primer or as sole adhesive layer, for coating the reinforcer of the invention and adhering the latter to rubber.

(53) In order to adhere the rubber to the polybenzoxazine layer, use could be made of any known adhesive system, for example a conventional textile adhesive of “RFL” type comprising at least one diene elastomer such as natural rubber, or any equivalent adhesive known for imparting satisfactory adhesion between rubber and conventional polymers such as polyester or polyamide, such as for example the adhesive compositions described in the patent applications WO 2013/017421, WO 2013/017422, WO 2013/017423, WO 2015/007641, WO 2015/007642.

(54) Before the above adhesive coating process, it might be advantageous to activate the surface of the polybenzoxazine layer, for example physically and/or chemically, to improve the adhesive uptake thereof and/or the final adhesion thereof to the rubber. A physical treatment could consist, for example, of a treatment by radiation such as an electron beam, or by plasma; a chemical treatment could consist, for example, of prior passage through a bath of epoxy resin and/or isocyanate compound.

(55) A person skilled in the art will readily understand that the connection between the metal reinforcer provided with its polybenzoxazine layer and the rubber layer with which it is in contact will be definitively provided during the final curing (crosslinking) of the rubber article in question.

(56) The polybenzoxazine described above can be used very particularly on any type of metal reinforcer, typically of filiform type such as for example a wire, a film (by convention, having a width of greater than 5 cm), a tape (by convention a narrower film having a width at most equal to 5 cm) or a cord made of steel, in particular of carbon steel, intended in particular for reinforcing a matrix of unsaturated rubber such as natural rubber.

(57) The steel, in particular carbon steel, may be a bright steel, i.e. uncoated steel, or else may be coated at least partially with at least one layer (therefore intermediate layer, positioned between steel and polybenzoxazine layer) of a second metal, referred to as surface metal, this surface metal being preferentially selected from the group consisting of aluminium, copper, zinc and alloys of at least one of these metals with at least one other metal (which may or may not belong to this group). By way of more preferred example, the surface metal is brass.

(58) The carbon steel is preferentially such as normally used in cords of “steel cord” type for motor vehicle tyres; however, it is, of course, possible to use other steels, for example stainless steels. When a carbon steel is used, its carbon content is preferably between 0.4% and 1.2%, in particular between 0.5% and 1.1%. The invention applies in particular to any steel of the normal tensile (“NT”), high tensile (“HT”), super high tensile (“SHT”) or ultra high tensile (“UHT”) steel cord type.

(59) The invention also relates to any rubber article, in the uncured (i.e. non-crosslinked) state or cured (crosslinked) state, in particular any pneumatic or non-pneumatic motor vehicle tyre, comprising a reinforcer according to the invention. This tyre of the invention may be intended for all types of motor vehicles, in particular passenger vehicles or industrial vehicles such as heavy duty vehicles, civil engineering vehicles, and other transport or handling utility vehicles.

(60) By way of example, FIG. 23 represents highly schematically (without being true to a specific scale) a radial section of a tyre in accordance with the invention, for example for a motor vehicle of the passenger vehicle type or for a heavy duty vehicle.

(61) This tyre 1 comprises a crown 2 reinforced by a crown reinforcement or belt 6, two sidewalls 3 and two beads 4, each of these beads 4 being reinforced with a bead wire 5. The crown 2 is surmounted by a tread, not represented in this diagrammatic figure. A carcass reinforcement 7 is wound around the two bead wires 5 in each bead 4, the turn-up 8 of this reinforcement 7 being, for example, positioned towards the outside of the tyre 1, which is here represented fitted onto its wheel rim 9.

(62) The carcass reinforcement 7 is, in a way known per se, formed, for example, from at least one rubber ply reinforced by reinforcers referred to as “radial” reinforcers, that is to say that these reinforcers are positioned virtually parallel to one another and extend from one bead to the other so as to form an angle of between 80° and 90° with the median circumferential plane (plane perpendicular to the axis of rotation of the tyre which is located halfway between the two beads 4 and passes through the middle of the crown reinforcement 6).

(63) The belt 6 is, for example, composed, also in a way known per se, of at least two superimposed and crossed rubber plies, known as “working plies” or “triangulation plies”, reinforced with metal reinforcers positioned substantially parallel to one another and inclined with respect to the median circumferential plane, it being possible for these working plies to optionally be combined with other rubber plies and/or fabrics. The primary role of these working plies is to give the pneumatic tyre a high cornering stiffness. The belt 6 can comprise, for example, a rubber ply, referred to as a “hooping ply”, reinforced by reinforcing threads referred to as “circumferential” reinforcing threads, that is to say that these reinforcing threads are positioned virtually parallel to one another and extend substantially circumferentially around the pneumatic tyre so as to form an angle preferably within a range from 0° to 10° with the median circumferential plane. The primary role of these circumferential reinforcing threads is, it should be remembered, to withstand the centrifuging of the crown at high speed.

(64) The tyre 1 of the invention has, for example, the essential feature that at least its belt (6) and/or its carcass reinforcement (7) comprises a reinforcer in accordance with the invention. According to another possible exemplary embodiment of the invention, it is the bead zone that may be reinforced with such a reinforcer; it is for example the bead wires (5) that could be formed, in whole or in part, of a such a reinforcer according to the invention.

5. EXEMPLARY EMBODIMENTS OF THE INVENTION

(65) The following tests describe in detail examples of the synthesis of benzoxazine compounds (Monomers M-70 and M-12) and of polybenzoxazines (Polymers P-4 and P-6) intended for the reinforcer according to the invention. Lastly, adhesion tests are carried out in order to illustrate the excellent adhesive performance of the reinforcers according to the invention.

(66) Generally, before any (monomer or polymer) synthesis, the apparatus used is dried under vacuum (50 mbar) at at least 100° C. (hot air gun) for at least 5 min, then cooled to room temperature (20° C.) and placed continuously under a stream of inert gas (nitrogen). All the products used are initially weighed and handled under an argon atmosphere in a glove box, then transferred under a stream of argon into the reaction flask.

(67) 5.1. Synthesis of a Halogenated Benzoxazine Compound (Monomer M-8)

(68) The synthesis is carried out according to the procedure depicted in FIG. 15, as explained in detail below, starting from three compounds: a halogenated phenol (compound 1; 4-bromophenol; Aldrich product “B75808”), an aliphatic diamine (compound 2; 1,8-diaminooctane; Aldrich product “D22401”) and a p-formaldehyde (compound 3; Aldrich “158127” product), in the presence of two solvents (anhydrous toluene and anhydrous ethanol).

(69) For this synthesis, a 250-ml three-neck round-bottomed flask, equipped with a thermometer, a nitrogen inlet, a magnetic stirrer and a condenser is provided. Compound 1 (2 eq; 10.38 g, i.e. 60 mmol) then ethanol (51 ml) are poured into the round-bottomed flask. The presence of ethanol is important here, preventing the formation of an unstable triazine-type intermediate product. While stirring, compound 2 (1 eq; 4.32 g, i.e. 30 mmol), compound 3 (4 eq; 3.60 g, i.e. 120 mmol) and finally the toluene (102 ml) are then introduced. The reaction medium is heated (around 75° C.) at reflux for 72 h, then placed on a rotary evaporator, at 50° C. under vacuum (50 mbar), to evaporate the solvents. A lemon-yellow-coloured oil is thus obtained.

(70) This oil then undergoes a first purification on an SiO.sub.2 column, with the aid of a diethyl ether/cyclohexane eluent, in a volume ratio of the two solvents that varies from 10:35 (initial) to 10:20 (final). The purified fractions containing the monomer (M-10) are recombined and the solvents are evaporated. A light yellow solid is thus obtained. The latter is placed in methanol (1 g per 80 ml) and heated at reflux (65° C.) for 30 min. The solution is then left to cool to ambient temperature (around 20° C.) for crystallization of the monomer. The solid product obtained is isolated by filtration (Buchner filter). White-coloured crystals are thus obtained, which are dried in a vacuum oven at 50° C., overnight, to eliminate any trace of solvent (reaction yield of around 60%).

(71) The .sup.1H NMR spectrum (500 MHz) of the Monomer M-10 thus synthesized, dissolved in CD.sub.2Cl.sub.2, is reproduced in the appended FIG. 16. This NMR analysis gives the following results:

(72) .sup.1H MMR (500 MHz) CD.sub.2Cl.sub.2: 1.29 (m, 8H); 1.51 (m, 4H); 2.67 (m, 4H); 3.92 (s, 4H); 4.82 (s, 4 H); 6-62-6-64-(d, 2H); 7.08 (s, 2H); 7.17-7.19 (d, 2H).

(73) 5.2. Synthesis of a Polybenzoxazine (Polymer P-4)

(74) This synthesis is carried out according to the procedure depicted in the FIG. 17, as described in detail below, starting from the sole benzoxazine monomer obtained in the preceding step (Monomer M-10); this being in the presence of 2,2′-bipyridyl (Sigma Aldrich product “D216305”); 1,5-cyclooctadiene (Sigma Aldrich “246050”); bis(1,5-cyclooctadiene)nickel(0), Ni(COD)2 (Sigma Aldrich “244988”); anhydrous solvents: toluene (Sigma Aldrich “179418”) and N,N-dimethylformamide (DMF, Acros product ref “348431000”). The monomer M-10 was dried beforehand under vacuum at 40° C., overnight.

(75) The synthesis is carried out in a 50-ml four-neck round-bottomed flask, equipped with a nitrogen inlet, a thermometer, a magnetic stirrer and a condenser and a distillation bridge (provided with a heating mantle). Firstly 2,2′-bipyridyl (61.08 mg i.e. 0.391 mmol), and next 1,5-cyclooctadiene (27.8 mg i.e. 0.257 mmol) and the catalyst Ni(COD).sub.2 (103.75 mg i.e. 0.377 mmol) are introduced into the round-bottomed flask. Added next are 15 ml of DMF with stirring, then 5 ml of toluene. Everything is purged under N.sub.2 for 5 min and the reaction medium is heated to 80° C. for 30 min. Finally, the Monomer M-10 (0.2 g i.e. 0.377 mmol) of formula (A-10) is added with stirring. Everything is left to react at 80° C. for 72 h. The volatile products of the reaction mixture are then distilled at 80° C. (under 50 mbar); the polymer obtained is washed 3 times in 20 ml of an acetone/methanol (1:1) mixture, isolated by filtration (Buchner funnel), washed again with 20 ml of distilled water and finally dried under vacuum at 80° C. overnight (around 12 h).

(76) The Polymer P-4 from FIG. 17 was thus obtained, as attested to by the ATR FTIR (Attenuated Toted Reflection; Fourrier Trans/Orin Infrared Spectroscopy) analysis, which revealed typical transitions at the following frequencies [in cm.sup.−1]:

(77) 2847.6; 1609.9; 1483.8; 1435.9; 1220.2; 1114.8; 1018.0; 926.3; 813.5; 438.7.

(78) To be thorough, it was observed that such a polymerization of the Monomer M-10 to Polymer P-4 was accompanied by the complete disappearance, relative to the corresponding spectrum of the Monomer M-10, of the peaks initially present at the frequencies (in cm.sup.−1) of 608.6; 740.8; 850.5 and 1170.1, whilst the peaks at 915.5 and 1475.3 were shifted respectively to 926.3 and 1483.8.

(79) This Polymer P-4, in the form of a beige-coloured powder, was also analyzed by DSC (Differential Scanning Calorimetry) between −80° C. and +250° C. with a ramp of 10° C./min (Mettler Toledo DSC “822-2” apparatus; nitrogen atmosphere): the analysis revealed, in the first pass between −80° C. and +250° C., an exothermicity (corresponding to the opening of the oxazine rings and to the crosslinking of the polymer) above 200° C., with a maximum at around 230° C. During the second and third DSC passes, still conducted between −80° C. and +250° C., no glass transition (Tg) was visible, which attests to the very high thermal stability of the polymer intended for the reinforcer of the invention.

(80) 5.3. Synthesis of Another Halogenated Benzoxazine Compound (Monomer M-12)

(81) The synthesis is carried out according to the procedure depicted in FIG. 19 as explained in detail below, starting from three compounds: a halogenated phenol (compound 1; 4-bromophenol; Aldrich product “B75808”), an aliphatic polyether diamine (compound 4; a poly(propylene glycol) bis(2-aminopropyl ether) (Mn equal to 400; Aldrich product “406678”) and a p-formaldehyde (compound 3; Aldrich product “158127”), in the presence of two solvents (anhydrous toluene and anhydrous ethanol).

(82) As before, for this synthesis, a 250-ml three-neck round-bottomed flask, equipped with a thermometer, a nitrogen inlet, a magnetic stirrer and a condenser is provided. Compound 1 (2 eq; 10.49 g i.e. 60 mmol) then ethanol (51 ml) are poured into the round-bottomed flask. While stirring, compound 4 (1 eq; 12.62 g i.e. 30 mmol), compound 3 (4 eq; 3.79 g i.e. 120 mmol) and finally the toluene (102 ml) are then introduced. The reaction medium is heated at reflux (around 75° C.) for 48 h, then placed under vacuum (1 mbar) at 110° C. for 30 min to ensure the evaporation of the volatile products. An orange-coloured viscous liquid is thus obtained. No trace of free bromophenol compound was detected by FTIR spectroscopy in the reaction product.

(83) The .sup.1H NMR spectrum (500 MHz) of the Monomer M-12 thus synthesized, dissolved in CD.sub.2Cl.sub.2, confirmed its chemical structure, this NMR analysis giving the following results: .sup.1H MMR (500 MHz) CD.sub.2Cl.sub.2: 1.12 (s, 24H); 3.10 (s, 2H); 3.31-3.56 (m, 24H); 4.04 (s, 4H); 4.93 (s, 4 H); 6.61-6.63 (d, 2H); 7.08 (s, 2H); 7.17-7.18 (d, 2H).

(84) 5.4. Synthesis of Another Polybenzoxazine (Polymer P-6)

(85) This synthesis is carried out according to the procedure depicted in FIG. 20, as described in detail below, starting from the sole benzoxazine monomer (Monomer M-12) obtained in the preceding step, this being in the presence of 2,2′-bipyridyl (Sigma Aldrich product “D216305”); 1,5-cyclooctadiene (Sigma Aldrich “246050”); bis(1,5-cyclooctadiene)nickel(0), Ni(COD).sub.2 (Sigma Aldrich “244988”); anhydrous solvents: toluene (Sigma Aldrich “179418”) and N,N-dimethylformamide (DMF, Acros Organics product “348431000”). The monomer M-12 was dried beforehand under vacuum at 60° C. overnight (around 12 h).

(86) The synthesis is carried out in a 50-ml four-neck round-bottomed flask, equipped with a nitrogen inlet, a thermometer, a magnetic stirrer, a condenser and a distillation bridge (provided with a heating mantle). Firstly the compound 2,2′-bipyridyl (610.8 mg i.e. 3.91 mmol), and next 1,5-cyclooctadiene (278 mg i.e. 2.57 mmol) and the catalyst Ni(COD).sub.2 (1.04 g i.e. 3.77 mmol) are introduced into the round-bottomed flask, all these products being transferred under a stream of argon into the reaction flask. Added next are 150 ml of DMF with stirring, then 50 ml of toluene. Everything is purged under N.sub.2 for 5 min and the reaction medium is heated to 80° C. (30 min). Finally, the Monomer M-12 (3.07 g i.e. 3.77 mmol) of formula (A-12) is added with stirring. Everything is left to react at this temperature for 72 h.

(87) The volatile products of the reaction mixture are then distilled at 80° C. (under 50 mbar); the polymer obtained is washed 3 times in 20 ml of an acetone/methanol (1:1) mixture, isolated by filtration (Buchner funnel), and finally dried under vacuum at 60° C. overnight (around 12 h).

(88) The .sup.1H NMR spectrum (500 MHz) of the Polymer P-6 thus synthesized, dissolved in CD.sub.2Cl.sub.2, confirmed its chemical structure, this NMR analysis giving the following results:

(89) .sup.1H MMR (500 MHz) CD.sub.2Cl.sub.2: 1.08 (m, 18H); 3.36 (s, 2H); 3.41-3.56 (m, 24H); 4.09 (s, 4H); 4.95 (s, 4 H); 6.74-6.76 (d, 2H); 7.12 (s, 2H); 7.23-7.24 (d, 2H).

(90) 5.5. Another Example of the Synthesis of the Polymer P-6

(91) During an additional test, the preceding polymer P-6 was obtained by a process of direct synthesis, without this time passing through the Monomer M-12.

(92) The synthesis was carried out according to the procedure depicted in FIG. 21, as explained in detail below, starting from three compounds: an aromatic diphenol (compound 5; 4,4′-dihydroxybiphenyl; Aldrich product “168734”), a poly(propylene glycol) bis(2-aminopropylether) (compound 4) and the p-formaldehyde (compound 3; Aldrich product “158127”), in the presence of two solvents (anhydrous toluene and anhydrous ethanol). For this synthesis, a 250-ml three-neck round-bottomed flask, equipped with a thermometer, a nitrogen inlet, a magnetic stirrer and a condenser is provided. Compound 5 (1 eq; 3.84 g i.e. 20 mmol) then ethanol (34 ml) are poured into the round-bottomed flask. While stirring, compound 4 (1 eq; 8.41 g i.e. 20 mmol), compound 3 (4 eq; 2.40 g i.e. 80 mmol) and finally the toluene (68 ml) are then introduced. The reaction medium is heated (around 75° C.) at reflux for 24 h, then placed on a rotary evaporator, at 50° C. under vacuum (50 mbar) to evaporate the solvents. A lemon-yellow-coloured viscous oil is thus obtained.

(93) The .sup.1H NMR spectrum (500 MHz) of the Polymer P-6 thus synthesized, dissolved in CD.sub.2Cl.sub.2, confirmed its chemical structure, this NMR analysis giving the following results:

(94) .sup.1H MMR (500 MHz) CD.sub.2Cl.sub.2: 1.09 (m, 18H); 3.36 (s, 2H); 3.41-3.56 (m, 24H); 4.09 (s, 4H); 4.94 (s, 4 H); 6.74-6.75 (d, 2H); 7.12 (s, 2H); 7.23-7.24 (d, 2H).

(95) 5.6. Test of Adhesion in a Metal/Rubber Composite

(96) A portion (650 mg) of the Polymer P-6 previously prepared was dissolved in 8 ml of toluene, in order to form a slightly yellow transparent solution, a fraction (0.7 ml) of which was then deposited uniformly on a brass tape (film) having dimensions of 10 cm×2.5 cm and a thickness of 0.3 mm. The assembly was placed in an oven at 175° C. (with air ventilation) for 5 min under vacuum (50 mbar) (change to bright yellow), then an additional 2.5 min at 230° C. under air in order to at least partially open (i.e. completely or partially open) the oxazine rings of the polymer, this last step being accompanied by a pronounced change in the colour of the polymer, which changes from bright yellow to a brown colour. After cooling to ambient temperature, the tape provided at the surface with its thin (5 to 10 μm thick) layer of polybenzoxazine thus formed, was then coated by brush with an aqueous composition of RFL adhesive (around 81% by weight of water) based on resorcinol (around 2%), on formol (around 1%) and on a rubber latex (around 16% of NR, SBR and VP-SBR rubbers). It was dried for 30 s; at 80° C. in order to eliminate the water, then treated in an oven for 2.5 min at 230° C.

(97) The brass tape thus coated with the polybenzoxazine film then coated with adhesive, was subsequently placed between two layers of conventional rubber composition for a belt reinforcement of a passenger vehicle tyre, said composition based on natural rubber, on carbon black and silica as filler and on a vulcanization system (sulfur and sulfenamide accelerator); this composition being devoid of cobalt salt. The metal/rubber composite test specimen thus prepared was then placed under a press and everything was cured (vulcanized) at 165° C. for 15 min under a pressure of 20 bar. After vulcanization of the rubber, excellent adhesive bonding between the rubber matrix and metal tape was obtained, despite the absence of cobalt salt in the rubber matrix; this is because, during peel tests (at 20° C.), it was found that the failure occurred systematically in the rubber matrix itself and not at the interface between metal and rubber. Other adhesive bonding tests were carried out on a(n) (uncoated) bright steel tape; they too revealed an excellent adhesion to the rubber (systematic failure in the rubber matrix).

(98) In conclusion, the specific polybenzoxazine described in detail in the present application offers the reinforcers of the invention the major advantage of being able subsequently to be adhesively bonded to rubber matrices using simple textile adhesives, such as RFL adhesives, or else directly (that is to say, without employing such adhesives) to these rubber matrices, for example when the latter contain appropriate functionalized unsaturated elastomers, such as epoxidized elastomers. Thus, use may be made of metal substrates optionally coated with adhesive metal layers such as brass, and also surrounding rubber matrices devoid of metal salts, in particular of cobalt salts.

(99) Moreover, this constituting a significant advantage compared to the other known polymers described in the introduction to the present document, polybenzoxazines suitable for the reinforcers of the invention have the remarkable ability, at high temperature, to open their oxazine rings and to thus result in a thermosetting polyphenolic resin structure. This gives them a better thermal stability, with no visible phase transition at temperatures above 200° C. Lastly, their specific microstructure makes it possible, very advantageously, to adjust the flexibility of the molecule depending on the particular applications targeted.