Parallel circulation pump coordinating control assembly
11371509 · 2022-06-28
Assignee
Inventors
Cpc classification
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A circulation pump assembly (22) includes an electrical drive motor (10) and an electronic control device (12) controlling the drive motor (10). The control device (12) is configured for the speed control of the drive motor (10) according to a control schema (I, II, III). The control device (12) includes a detection function (42) which is configured to detect a condition variable representing an operating condition, from a parallel flow path (16, 18, 20) with a second circulation pump assembly (22). The control device (12) is also configured such that it can change the control schema (I, II, III) on the basis of a condition variable detected by the detection function (42). Further an arrangement of at least two such circulation pump assemblies (22) and a method for the control of such two circulation pump assemblies (22) are provided.
Claims
1. A circulation pump assembly comprising: an electrical drive motor; and an electronic control device for control of the drive motor, wherein the electronic control device is configured to regulate a speed of the drive motor according to a control schema and the electronic control device comprises a detection unit configured to detect a condition variable representing an operating condition, of a parallel flow path with a second circulation pump assembly associated with only a single individual hydraulic branch of a hydraulic system having a single hydraulic resistance active in the single hydraulic branch, and the electronic control device is configured to change the control schema on the basis of the condition variable detected by the detection unit such that a differential pressure across a hydraulic resistance in another individual hydraulic branch of the hydraulic system connected to an outlet side of the circulation pump assembly is retained on a predefined value.
2. A circulation pump assembly according to claim 1, wherein the detection unit is configured to detect, as the condition variable a signal which represents the switching-on and/or switching-off or a speed change at least of a second circulation pump assembly, and the electronic control device is configured to control the drive motor whilst taking into account this detected signal.
3. A circulation pump assembly according to claim 2, wherein the detection unit is configured to recognize a signal in a form of at least one predefined pattern of a hydraulic load acting upon the circulation pump assembly.
4. A circulation pump assembly according to claim 1, wherein the electronic control device comprises a communication interface connected to the detection unit such that the detection unit receives a signal via the communication interface.
5. A circulation pump assembly according to claim 1, wherein the electronic control device comprises a signal generating device configured to produce a signal which represents the switching-in and/or switching-off or a speed change of the drive motor.
6. A circulation pump assembly according to claim 5, wherein the signal generating device is configured to produce a hydraulic signal.
7. A circulation pump assembly according to claim 1, wherein the electronic control device comprises a communication interface which is connected to the signal generating device such that the signal generating device emits a signal or a value, via the communication interface.
8. A circulation pump assembly according to claim 7, wherein the signal generating device is configured to output a delivery rate value representing the current delivery rate of the circulation pump assembly, via the communication interface.
9. A circulation pump assembly according to claim 8, wherein the communication interface is configured for the communication connection with a communication interface of at least the second circulation pump assembly of the same type, the electronic control device is configured such that, via the communication interface and the detection function, the electronic control device receives the condition variable from at least the second circulation pump assembly of the same type via the communication interface of this second circulation pump assembly and that the electronic control device controls the drive motor whilst taking into account the condition variable received from the communication interface.
10. A circulation pump assembly according to claim 8, wherein the communication interface is designed for communication with several second circulation pump assemblies of the same type, and the electronic control device controls the drive motor whilst taking into account all condition variables received from the communication interface.
11. A circulation pump assembly according to claim 1, wherein the electronic control device is configured such that the control schema, according to which the drive motor is regulated, comprises a pump characteristic curve which is changed and shifted, in dependence on a signal which is recognized or received by the detection function, in dependence on a received condition variable.
12. A circulation pump assembly according to claim 11, wherein the electronic control device is configured such that the pump characteristic curve is shifted by a correction value which represents a function of a received or detected condition variable.
13. A circulation pump assembly according to claim 1, wherein the electronic control device is configured such that after receiving a signal from the detection function, the electronic control device automatically changes the control schema in dependence on the change of the hydraulic load and shifts a pump characteristic curve which forms the control schema.
14. A circulation pump assembly according to claim 1, wherein the electronic control device is configured such that the electronic control device changes the control schema given a predefined condition variable which is detected by the detection function, such that the drive motor is switched off.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF PREFERRED EMBODIMENTS
(7) Referring to the drawings, the circulation pump assembly according to the invention is a centrifugal pump assembly which as a circulation pump assembly can be applied for example in a heating system or air-conditioning system, for circulating a fluid heat transfer medium such as water. It comprises a pump housing 2 with an inlet 4 as well as an outlet 6 and at least one impeller 8 which rotates in the inside. The impeller 8 is rotatingly driven by an electrical drive motor 10. A control device 12 which controls or regulates the electrical drive motor 10, in particular controls or regulates it in its speed, is moreover present in the circulation pump assembly. I.e. the speed of the drive motor 10 can be changed via the control device 12, for adaption to the hydraulic conditions. In as much as this is concerned, the circulation pump assembly corresponds to the construction of known circulation pump assemblies.
(8) The control device 12 is configured such that it controls or regulates the drive motor 10 according to at least one control schema, i.e. for example according to a pump characteristic curve as is represented in
(9)
(10) It is to be understood that concerning the arrangements shown in the
(11) The flow through the common flow part 26 and thus the pressure loss across the heat source 28 changes, depending on how many of the heating circuits are in operation. This results in the facility characterizes curve changing, as explained by way of
(12) In order to compensate this, the control device 12 of the circulation pump assembly is configured such that its control schema can be changed in dependence on the operation of further circulation pump assemblies 22 in parallel branches 18, 20 of the hydraulic system. The control device 12 can therefore shift the pump characteristics curve I which is used as a control schema, for example such that the circulation pump assembly is operated according to the second pump characteristic curve II, whose intersection point with the facility characteristic curve B forms a new operating point 34 which lies at the same flow q.sub.1 as the operating point 14. The flow q.sub.1 through the consumer 24 of the heating circuit 16 can therefore be kept constant. The pressure H is simultaneously increased so that the higher pressure loss in the common flow path 26 is compensated and the differential pressure across the consumer 24 can also ideally be kept constant. For this, the circulation pump assembly 22a increases its speed and hence also its electrical power consumption. If the second circulation pump assembly 22b is switched off again, then the control schema is then changed back to the initial pump characteristic curve I and the circulation pump assembly 22a is again operated with the pump characteristic curve I at the operating point 14.
(13) If the third circulation pump assembly 22c in the third heating circuit 20 is also simultaneously brought into operation, then the pressure loss across the heat source 28 increases further and the facility characteristic curve assumes the form of the facility characteristic curve C in
(14) The necessary compensations can be computed from the hydraulic variables in the subsequently described manner. The consumers 24 in the heating circuits 16, 18, 20 have the hydraulic resistances R.sub.1, R.sub.2, and R.sub.3. The flows s.sub.1, s.sub.2 and s.sub.3 which are caused by the respective circulation pump assembly 22a, 22b, and 22c prevail in the three hydraulic circuits 16, 18, 20 which are shown in
(15) If the differential pressures across the hydraulic resistances R.sub.1, R.sub.2, R.sub.3 are to be constant and regulated to a constant value, which is effected by the control device of the respective circulation pump assembly 22, then each branch has a differential pressure setpoint h* which is to be achieved across the hydraulic resistance R. In this case, the following results for the differential pressure h.sub.1, h.sub.2, h.sub.3 which is to be achieved by the respective pumps:
h.sub.1=h*+R.sub.0s.sup.2=h*+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.2=h*+R.sub.0s.sup.2=h*+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.3=h*+R.sub.0s.sup.2=h*+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
(16) It is to be recognized that the pump differential pressure h.sub.1, h.sub.2 and h.sub.3 is dependent on the flow through all branches and on the hydraulic resistance R.sub.0 in the common branch.
(17) There can also be the case, in which the circulation pump assembly 22 is not to be regulated to a constant pressure but to a proportional pressure in a manner depending on the flow, in order to produce a proportional pressure curve. The pressure setpoint h* would then result as a value dependent on the flow, for the heating circuit 16 for example:
h*=as.sub.1.sup.2+b
In this equation, a and b represent parameters of the proportional pressure curve.
(18) In order to be able to take into account the pressure losses in the common flow path 26, it is therefore necessary to know and determine the hydraulic resistance R.sub.0 in this common flow path. The hydraulic resistances R.sub.1, R.sub.2 and R.sub.3 as a rule change very slowly on adjusting the thermostat valves in the heating circuits. This permits the hydraulic resistance R.sub.0 to be determined by way of switching the circulation pump assemblies 22 on and off in short time intervals, since the hydraulic resistances R.sub.1, R.sub.2 and R.sub.3 do not essentially change in these short time intervals.
(19) In order to determine the hydraulic resistance R.sub.0, firstly, preferably by way of a suitable communication via the subsequently described communication interfaces 40 and the data connections 38, the control devices 12 of the circulation pump assemblies are initiated into bringing all circulation pump assemblies 22a, 22b and 22c into operation. Thereby, the differential pressures h.sub.1, h.sub.2, h.sub.3 and the flows s.sub.1, s.sub.2 and s.sub.3 are each determined by the control devices 12 and are preferably exchanged amongst one another via the data connections 38. The detection of these values can be effected by way of suitable sensors in the circulation pump assemblies 22 and/or by way of computation on the basis of electrical variables drive motors of the respective circulation pump assembly 22. After these readings have been detected, the circulation pump assembly 22b for example can be switched off and the pressure values h.sub.1, h′.sub.2, h.sub.3 and flows s′.sub.1, s′.sub.2 and s′.sub.3 can be determined. The hydraulic resistance R.sub.0 in the common flow path 26 can be derived from these measurements, by way of solving the following equation system with two unknowns.
(20) A first example is based on the pressure h.sub.1 of the circulation pump assembly 22a:
h.sub.1=R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.1=R.sub.1s′.sub.1.sup.2+R.sub.0(s′.sub.1+s′.sub.3).sup.2
R.sub.0 results from this:
(21)
A second example is based on the pressure h.sub.2 of the circulation pump assembly 22b:
h.sub.2=R.sub.2s.sub.2.sup.2+R.sub.0(s.sub.1+s.sub.2s.sub.3).sup.2
h′.sub.2=R.sub.0(s′.sub.1+s′.sub.3).sup.2
R.sub.0 results from this:
(22)
A third example is based on the pressure h.sub.3 of the circulation pump assembly 22c:
h.sub.3=R.sub.3s.sub.3.sup.2+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.3=R.sub.3s′.sub.3.sup.2+R.sub.0(s′.sub.1+s′.sub.3).sup.2
(23) A solution similar to the solution for the circulation pump assembly 22a results for this equation system.
(24) It is likewise possible to carry out additional tests or measurements, for example by way of the circulation pump assembly 22b and the circulation pump assembly 22c being switched off. Thereby, the following three equations can result for example for the circulation pump assembly 22a:
h.sub.1=R.sub.1s.sub.1.sup.2+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.1=R.sub.1s′.sub.1.sup.2+R.sub.0(s′.sub.1+s′.sub.3).sup.2
h.sub.1=R.sub.1s′.sub.1.sup.2+R.sub.0s′.sub.1.sup.2
These equations can be solved by way of a linear regression.
(25) There can also be cases, in which it is not possible to switch off one of the circulation pump assemblies 22. In such a case, it can also possible to merely change the differential pressure h across the respective circulation pump assembly 22 by way of speed change. For example, the pressure of the circulation pump assembly 22b could be changed from h.sub.2 to h′.sub.2 by way of a speed change. The following equations for the three circulation pump assemblies 22a, 22b and 22c result from this:
h.sub.1=R.sub.1s.sub.1.sup.2+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.1=R.sub.1s′.sub.1.sup.2+R.sub.0(s′.sub.1+s′.sub.2+s′.sub.3).sup.2
h.sub.2=R.sub.2s.sub.2.sup.2+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h′.sub.2=R.sub.2s′.sub.2.sup.2+R.sub.0(s′.sub.1+s′.sub.2+s′.sub.3).sup.2
h.sub.3=R.sub.3s.sub.3.sup.2+R.sub.0(s.sub.1+s.sub.2+s.sub.3).sup.2
h.sub.3=R.sub.3s′.sub.3.sup.2+R.sub.0(s′.sub.1+s′.sub.2+s′.sub.3).sup.2
(26) The hydraulic resistance R.sub.0 can be determined from these. Once the hydraulic resistance R.sub.0 in the common branch 26 has been determined in this manner after an initial test, then later, given a flow change by way of connecting or speed change of one of the circulation pump assemblies 22, the change of the flow s in the common flow paths 26 can be taken into account for the adaptation of the pump characteristic curve in each individual circulation pump assembly 22. The pump characteristic curve I, II, III is thereby preferably shifted by an amount or a correction value which is proportional to the hydraulic resistance R.sub.0 in the common flow path 26 and is an increasing function of the sum of the flows, i.e. of the flow s in the common flow path 26.
(27) In order to achieve the described functionality of the adaptation of the control schemas in dependence on the operation of the circulation pump assemblies 22 in the parallel heating circuits 16, 18, 20, according to the invention, a communication is provided between the circulation pump assemblies 22a, 22b and 22c. According to a first embodiment example of the invention which is shown in
(28) On operation of the respective circulation pump assembly 22, the signal generating device 44 produces a signal which represents a condition variable and which is outputted to the further circulation pump assemblies 22 via the communication interface 40 and the data connection 38. In the simplest form, the condition variable can merely signalize that the respective circulation pump assembly 22 is or will be switched on or off. Alternatively, the condition variable can be a delivery rate value which represents the respective flow rate of the pump assembly 22. The delivery rate can either be measured in the circulation pump assembly 22 or be derived by the control device 12 from electrical variables.
(29) If now, for example in the embodiment example according to
(30) Instead of transferring the delivery rate values via the data connection 38 in a direct manner, as described, a signal which merely signalizes the switching-on and switching-off can also be transferred. If only the switching-on or the operation of the second circulation pump assembly 22b is communicated to the control device 12 of the first pump assembly 22a, then via the detection module 42 and from the change of the electrical variables and possibly hydraulic variables measured directly in the circulation pump assembly 22a, the control device 12 can automatically recognize how the facility characteristic curve changes and carry out a corresponding adaptation of the pump characteristic curve. This can be effected in the other two circulation pump assemblies 22b and 22c in a corresponding manner.
(31) In an alternative manner, the networking or linking for communication between the circulation pump assemblies 22a, 22b and 22c can also be effected as is shown for example in
(32) According to a third possible embodiment which is described by way of
(33) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.