Fan system and arrangement of one or more such fan systems in a flow duct
11371730 · 2022-06-28
Assignee
Inventors
Cpc classification
F04D29/667
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/5826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/0001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/703
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2013/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A disclosed fan system includes a housing having side walls, an inflow side, and an outflow side; a fan secured in the housing by a mounting; and a backflow blocker mounted to the side walls within the housing on the outflow side of the housing partially blocking a cross-sectional area of the outflow side. The backflow blocker is positioned approximately centrally in a flow path of the housing and is configured to block part of an airflow cross section such that, between side walls of the housing and side walls of the backflow blocker, an annular duct is formed as an air passage. Further, the backflow blocker has a thickness that is greater than 5% of a width of the housing, and is less than 20% of an axial design height of the fan system.
Claims
1. A fan system, comprising: a housing including side walls, an inflow side, and an outflow side; at least one fan secured in the housing; a backflow blocker adjustably mounted to the housing by a mounting on the outflow side of the housing, the backflow blocker being configured to reduce or suppress backflow of air flowing out of the fan system, wherein the backflow blocker is configured as a flat box that is centered in a flow path of the fan system to partially block a cross-section of the flow path such that an annular passage is formed between side walls of the housing and side walls of the backflow blocker such that air can flow through the annular passage; wherein the backflow blocker has an axial height that is greater than 5% of a width of the housing, and that is less than 20% of an axial design height of the fan system; and wherein the mounting is configured such that a position of the backflow blocker within the housing can be adjusted.
2. The fan system according to claim 1, wherein the backflow blocker has a largest effective surface that extends transversely or orthogonally to a flow direction of the fan system.
3. The fan system according to claim 1 wherein, viewed in an axial direction, an outer contour or cross-sectional shape of the backflow blocker is substantially equal to or similar to an inner contour or cross-sectional shape of the housing or of a surrounding flow duct.
4. The fan system according to claim 1, wherein, viewed in an axial direction, an inner contour of the housing or of a surrounding flow duct is square or rectangular in cross section, and wherein the backflow blocker is correspondingly square or rectangular in cross section viewed in the axial direction.
5. The fan system according to claim 1, wherein an inner contour of the housing or of a surrounding flow duct is round in cross section viewed in an axial direction, and wherein the backflow blocker is accordingly round in cross section viewed in axial direction.
6. The fan system according to claim 1, wherein the backflow blocker further comprises a central recess or passage and the at least one fan further comprises a motor, wherein the backflow blocker and the at least one fan are configured such that a pressure-side area of the motor of the at least one fan protrudes into or through the recess or passage of the backflow blocker.
7. The fan system according to claim 1, wherein the backflow blocker is configured to block the cross-section of the flow path by 40% to 70%.
8. The fan system according to claim 7, wherein the backflow blocker is configured to reduce the cross-section of the flow path by approximately 55%.
9. The fan system according to claim 1, wherein the backflow blocker is configured as a sound-absorbing component, and includes sound-absorbing material.
10. The fan system according to claim 9, wherein the backflow blocker consists of sound-absorbing material.
11. The fan system according to claim 1, further comprising a nozzle plate mounted to the side walls on the inflow side of the housing, thereby closing the inflow side of the housing, wherein the backflow blocker is configured to be a component of a mounting which fastens the at least one fan to the housing or fastens the at least one fan to the nozzle plate.
12. The fan system according to claim 1, wherein the mounting for the backflow blocker also mounts the at least one fan to the housing.
13. The fan system according to claim 12, wherein the backflow blocker is screwed to the mounting or clipped, snapped in, or clamped, to the mounting.
14. The fan system according to claim 1, wherein the mounting includes round stock or flat stock.
15. The fan system according to claim 1, further comprising a nozzle plate mounted to the side walls on the inflow side of the housing, thereby closing the inflow side of the housing, wherein the mounting allows a position of the backflow blocker to be adjusted axially relative to the nozzle plate in a direction toward or away from the nozzle plate.
16. The fan system according to claim 1, wherein the backflow blocker includes sheet metal, plastic, or surface-structured and/or foamed plastic.
17. The fan system according to claim 1, further comprising a nozzle plate mounted to the side walls on the inflow side of the housing, thereby closing the inflow side of the housing.
18. A system, comprising: a fan system installed in a flow duct of a ventilation system, wherein the fan system includes: a housing including side walls, an inflow side, and an outflow side; at least one fan secured in the housing; a backflow blocker adjustably mounted to the housing by a mounting on the outflow side of the housing, the backflow blocker being configured to reduce or suppress backflow of air flowing out of the fan system, wherein the backflow blocker is configured as a flat box that is centered in a flow path of the fan system to partially block a cross-section of the flow path such that an annular passage is formed between side walls of the housing and side walls of the backflow blocker such that air can flow through the annular passage; wherein the backflow blocker has an axial height that is greater than 5% of a width of the housing, and that is less than 20% of an axial design height of the fan system, and wherein the mounting is configured such that a position of the backflow blocker within the housing can be adjusted.
19. The system according to claim 18, wherein a distance of a wall of the flow duct or of a side wall of the housing to a fan axis is less than 0.8 times a largest diameter of an impeller blade of the fan.
20. The system according to claim 18 further comprising at least two fan systems that are positioned next to one another.
21. The system according to claim 18, further comprising two adjacent fan systems having housings that are in direct contact with one another or that are fastened to one another.
22. The system according to claim 18, further comprising two adjacent fan systems separated by an axial distance which is equal to or less than 1.6 times a largest diameter of an impeller blade of the at least one fan of each of the fan systems.
23. The system according to claim 18, further comprising one or more fans having no housing.
24. The system according to claim 18, further comprising a heat exchanger positioned downstream of the backflow blocker on a pressure side.
25. The fan system according to claim 18, further comprising a nozzle plate mounted to the side walls on the inflow side of the housing, thereby closing the inflow side of the housing.
Description
(1) Different possibilities then exist for designing and developing the teaching of the disclosure in an advantageous manner. For this purpose, reference is made, on the one hand, to the claims following claim 1 and, on the other hand, to the following explanation of embodiment examples of the disclosure in reference to the drawing. In connection with the explanation of the embodiment examples of the disclosure in reference to the drawing, designs and developments of the teaching in general are also explained. In the drawing,
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(20) The fan system 24 is to be understood in the sense of a compact modular component and can be an element of an arrangement with one or more fan systems which can advantageously be arranged directly adjacently and/or on top of one another, for example fan systems of a fan wall. A compact design is also produced thereby.
(21) The housing 2 has a frame structure 3 which is closed laterally by side walls 4. On the inflow side, the housing 2 is closed off by a nozzle plate 5. In the nozzle plate 5, an inlet nozzle 23 for the fan 1 is attached or integrated. The fastening of the fan system 24 in a flow duct, in a ventilation system or on another fan system can occur via different elements of the housing 2, in particular via the nozzle plate 5, the frame structure 3 or the side walls 4.
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(23) As shown in the embodiment example, in the area of the annular duct 15, the backflow blocker 6 advantageously has an axial height which is implemented by the frame 7. In particular, this axial height is greater than a metal plate thickness, advantageously greater than 5% of the width of the housing viewed in cross section or greater than 20% of the central width of the annular duct.
(24) However, the backflow blocker 6 is nevertheless designed to be relatively thin in axial direction in comparison to the axial height of the housing 2. In order to achieve an optimal savings of installation space, the axial design height of the backflow blocker 6 is no greater than 20% of the axial design height of the fan system 24. In the embodiment example, it consists of a metal plate which is bent or crimped laterally to form a peripheral frame 7. The compact design is also produced thereby.
(25) Centrally in the backflow blocker 6, an approximately round recess 8 is provided, through which a portion of the electromotor of the fan 1 protrudes. Thus it is possible to shift or to position the backflow blocker 6 sufficiently far beyond the fan 1 or the pressure-side end 9 thereof, so that the fan 1 itself and not, for example, the backflow blocker 6, with additional installation space, predetermines the necessary axial installation length of the fan system 24.
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(27) Here, it should be noted that investigations have shown that the optimal geometry of the backflow blocker 6 does not depend or at most depends only marginally on the impeller type or on the impeller size of the fan 1. Instead, it is primarily the ratio of the cross-sectional areas of the housing 2 and of the backflow blocker 6 viewed in axial direction that is important. This finding allows the use of different fan impellers in the same housing or flow duct with the same backflow blocker 6, which has an advantageous effect on the production costs and the number of parts.
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(34) As a particularly advantageous fastening variant, in the case of backflow blockers made of sheet metal, special clip elements have proven themselves, as is conventional likewise or similarly in the installation of empty cable conduits in electrical installation. On the one hand, these clip elements can be clipped into punch-outs provided for that purpose in the metal plate of the backflow blocker 6, and, on the other hand, they can also be clipped onto round struts 11 of a mounting 10. In exactly the same way, it is also conceivable to use similar clip elements for flat stock mountings which optionally have corresponding punch-outs.
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(36) The backflow blocker 6 provided there prevents air backflow prevents backflow of air toward the fan 1 in a central area near the axis. A toroidal loss-producing vortex cannot develop due to the provision of the backflow blocker 6.
(37) Moreover, it should be noted that, in the embodiment example shown here, the duct width is 1.6× the maximum axial diameter of the impeller blades, wherein the range of this ratio can be typically between 1.3 and 1.8.
(38) Moreover,
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(41) In the embodiment example shown in
(42) Here too, a mounting 10 made of round stock is provided. By use of this measure, the losses can be minimized. The backflow blocker 6 is produced from sheet metal and fastened, namely clipped, on the round stock or on the struts 10 of the fan mounting 10.
(43) Advantageously, a backflow blocker 6 with its fastening device is designed so that it can be fastened both on a mounting 10 of a fan system 24 without housing and also on a mounting of a fan system 24 with housing 2, for example, according to
(44) The fan system 24 shown in
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(48) On the pressure side, a sound absorber 20 consisting of perforated sheet metal is arranged, which is in contact with the backflow blocker not shown in
(49) The sound absorber 20 consists of perforated sheet metal, wherein in the inner central area 25 surrounded by the perforated metal plate, a sound-absorbing material can be used. It is also conceivable to produce the sound absorber 20 entirely from a dimensionally stable sound-absorbing material.
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(52) Here too, the axial position of the mounting 10 can be adjusted and configured to different fans 1. On the inlet nozzle 23, a decompression device 22 is provided, which can be used for volume flow measurement during the operation of the fan 1.
(53) In the embodiment example shown in
(54) In particular in the case of different housing cross sections, broadening flow ducts 15* can also be implemented by sound absorbers having a shape different from the truncated pyramid, for example, the form of a truncated cone.
(55) The sound absorber 20 can also be a cuboid, so that no diffusers are formed. In any case, by the use of the sound absorber 20, sound power radiated into a duct system can be reduced. The outer square flow path of the housing 2 extends from the backflow blocker 6 viewed in axial direction over the entire active surface of the sound absorber 20, wherein it is also conceivable that the sound absorber 20 extends out of the housing 2 into a flow duct, wherein, in the installed state, for example in an air handling unit, this flow duct is then surrounded by duct walls similar to the side walls 4 of the housing 2, whereby the sound absorber 20 can have its effect.
(56) The outer walls 4 of the housing 2 can also be designed as sound absorbers. This is possible, for example, in that, as outer walls 4, panels of sound-absorbing material are used. It is also possible to produce the outer walls 4 from perforated sheet metal and to attach a sound-absorbing material outside of the flow path. In radial direction (transverse to the side wall 4) space is available for this purpose, which is the result of the design height of the frame structure 3 transverse to the housing side wall 4, as can be seen clearly in
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(58) In
(59) Finally, in
(60) To that extent, mixed forms are also conceivable, in which a supporting portion of the backflow blocker 6 is produced from strong sheet metal, and non-supporting parts are produced from weaker sheet metal. However, this again leads to a higher number of parts.
(61) With regard to additional advantageous designs of the teaching according to the disclosure, in order to avoid repetitions, reference is made to the general part of the description and to the added claims.
(62) Finally, it is explicitly pointed out that the above described embodiment examples of the teaching according to the disclosure are used only for explaining the claimed teaching, but do not limit said teaching to the embodiment examples.
LIST OF REFERENCE NUMERALS
(63) 1 Fan, radial fan 2 Housing 3 Frame structure 4 Side wall 5 Nozzle plate 6 Backflow blocker 7 Frame (of the backflow blocker) 8 Recess (of the backflow blocker) 9 Pressure-side end of the fan motor 10 Mounting 11 Struts 12 Angle plate 13 Additional recess in the backflow blocker 14 Electronics/control area of the fan 15 Annular duct 15* Annular duct that broadens in the manner of a diffuser 15** Flow duct between adjacent fan systems or backflow blockers 16 Vertical profile of the mounting 17 Adjustment rail 18 Screw 19 Wall 20 Sound absorber 21 Not assigned 22 Decompression device 23 Inlet nozzle 24 Fan system 25 Area for sound-absorbing material 26 Clip connection 27 Contact protection, contact protection grate