Aiming adjustment method for vehicle headlamp, aiming adjustment mechanism for vehicle headlamp and vehicle headlamp
11370351 ยท 2022-06-28
Assignee
Inventors
Cpc classification
B60Q1/143
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/0683
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/0064
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/0686
PERFORMING OPERATIONS; TRANSPORTING
G01M11/064
PHYSICS
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q2300/45
PERFORMING OPERATIONS; TRANSPORTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q2200/38
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60Q1/00
PERFORMING OPERATIONS; TRANSPORTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided an aiming adjustment method for a vehicle headlamp which performs aiming adjustment based on a reference point on a light-dark boundary of a light distribution pattern, the method includes setting, as the reference point, an intersection between a vertical light-dark boundary of a part of multi-divided light distribution patterns which are to be synthesized to form a high-beam light distribution pattern and a horizontal light-dark boundary of a low-beam light distribution pattern.
Claims
1. An aiming adjustment method for a vehicle headlamp which performs aiming adjustment based on a reference point on a light-dark boundary of a light distribution pattern, the method comprising: setting, as the reference point, an intersection between a vertical light-dark boundary of a part of multi-divided light distribution patterns which are to be synthesized to form a high-beam light distribution pattern and a horizontal light-dark boundary of a low-beam light distribution pattern; and tilting one or more headlamp units of the vehicle headlamp by rotating a plurality of screws that fix the one or more headlamp units to a support member of the vehicle headlamp, such that the reference point coincides with a predetermined position to which an elbow point of the high-beam light distribution pattern is to appear.
2. An aiming adjustment mechanism for a vehicle headlamp that comprises a high-beam headlamp unit which is configured to illuminate a high-beam light distribution pattern by synthesizing multi-divided light distribution patterns, and a low-beam headlamp unit which is configured to illuminate a low-beam light distribution pattern, the aiming adjustment mechanism comprising: a plurality of screws that rotatably fix at least one of the high-beam headlamp unit and the low-beam headlamp unit to a support member of the vehicle headlamp; and a control unit that is electrically connected to the high-beam headlamp unit and the low-beam headlamp unit, wherein, when the control unit is in a lighting mode for aiming adjustment, the control unit: causes the high-beam headlamp unit to illuminate a part of the multi-divided light distribution patterns and causes the low-beam headlamp unit to illuminate the low-beam light distribution pattern, so as to form an intersection between a vertical light-dark boundary of the multi-divided light distribution pattern and a horizontal light-dark boundary of the low-beam light distribution pattern, and tilts the high-beam headlamp unit and the low-beam headlamp unit by rotating the screws, such that the intersection coincides with a predetermined position to which an elbow point of the high-beam light distribution pattern is to appear.
3. A vehicle headlamp comprising: an aiming adjustment mechanism; a support member; a high-beam headlamp unit which is configured to illuminate a high-beam light distribution pattern by synthesizing multi-divided light distribution patterns; and a low-beam headlamp unit which is configured to illuminate a low-beam light distribution pattern, wherein the aiming adjustment mechanism comprises: a plurality of screws that rotatably fix at least one of the high-beam headlamp unit and the low-beam headlamp unit to the support member; and a control unit that is electrically connected to the high-beam headlamp unit and the low-beam headlamp unit, and wherein, when the control unit is in a lighting mode for aiming adjustment, the control unit: causes the high-beam headlamp unit to illuminate a part of the multi-divided light distribution patterns and causes the low-beam headlamp unit to illuminate the low-beam light distribution pattern, so as to form an intersection between a vertical light-dark boundary of the multi-divided light distribution pattern and a horizontal light-dark boundary of the low-beam light distribution pattern, and tilts the high-beam headlamp unit and the low-beam headlamp unit by rotating the screws, such that the intersection coincides with a predetermined position to which an elbow point of the high-beam light distribution pattern is to appear.
4. The aiming adjustment method of claim 1, wherein setting the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to create the intersection.
5. The aiming adjustment method of claim 1, wherein setting the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
6. The aiming adjustment method of claim 1, wherein setting the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises both of: illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern, and independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
7. The aiming adjustment method of claim 1, further comprising: selectively deactivating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to prevent generation of glare to an oncoming vehicle.
8. The aiming adjustment mechanism of claim 2, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to create the intersection.
9. The aiming adjustment mechanism of claim 2, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
10. The aiming adjustment mechanism of claim 2, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises both of: illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern, and independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
11. The aiming adjustment mechanism of claim 2, wherein the control unit selectively deactivates one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to prevent generation of glare to an oncoming vehicle.
12. The vehicle headlamp of claim 3, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to create the intersection.
13. The vehicle headlamp of claim 3, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
14. The vehicle headlamp of claim 3, wherein forming the intersection between the vertical light-dark boundary of the high-beam light distribution pattern and the horizontal light-dark boundary of the low-beam light distribution pattern comprises both of: illuminating the low-beam light distribution pattern and selectively illuminating one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern, and independently adjusting the high-beam light distribution pattern and the low-beam light distribution pattern in both horizontal and vertical directions in order to create the intersection.
15. The vehicle headlamp of claim 3, wherein the control unit selectively deactivates one or more of the multi-divided light distribution patterns which are synthesized to form the high-beam light distribution pattern in order to prevent generation of glare to an oncoming vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EMBODIMENTS
(7) Hereinafter, embodiments of the present invention will be described below with reference to
(8) A vehicle headlamp according to a first embodiment to be used for aiming adjustment will be described with reference to
(9) The support member 4 of
(10) The low-beam headlamp unit 6 includes a main body 8, a light source 9, a reflecting mirror 10, a projection lens 11, a shade 12, and a heat sink 13 shown in
(11) The projection lens 11 of
(12) In
(13) The high-beam headlamp unit 7 includes an LED array 16 which is a light source, a projection lens 17, a lens holder 18, and a heat sink 19, as shown in
(14) The lens holder 18 has a front end lens securing portion 18a which is a cylindrical member formed of a resin or the like, and a rear end flange portion 18b. In the lens holder 18, the projection lens 17 is fixed to the lens securing portion 18a, and the flange portion 18b is fixed to the front face 4c of the base plate portion 4a while surrounding the LED array 16 inside. The heat sink 19 is formed by a plurality of metal heat radiation fins 19a and a cooling fan 19b, and the heat radiation fins 19a are fixed to the rear face 4d of the base plate portion 4a on a rear side of the LED array 16. Heat generated by the light emitting elements 16a of the LED array 16 is sequentially transmitted to the substrate 16b, the base plate portion 4a, and the plurality of heat radiation fins 19a, and is radiated to the lamp chamber S by the cooling fan 19b.
(15) The light source 9 of the low-beam headlamp unit 6 and the LED array 16 of the high-beam headlamp unit 7 are electrically connected to a control unit 21 provided on the lamp body 2 in the lamp chamber S, and the control unit 21 controls the light emitting element 9a and the light emitting element 16a to be turned on and off individually. The plurality of light emitting elements 9a may be controlled by the control unit 21 so as to be entirely turned on or off.
(16) Light B2 emitted from the plurality of light emitting elements 16a of the LED array 16 shown in
(17) As shown in
(18) The support member 4 configures an aiming adjustment mechanism 24 for the vehicle headlamp 1 of the first embodiment together with the control unit 21 and the three aiming screws 23. Since the low-beam headlamp unit 6 and the high-beam headlamp unit 7 are fixed to the common support member 4, the headlamp units are integrally tilting upward, downward, leftward and rightward by independently rotating each aiming screw 23, so as to perform the aiming adjustment.
(19) Next, a vehicle headlamp 31 of a second embodiment to be used in the aiming adjustment method will be described with reference to
(20) The vehicle headlamp 31 of the second embodiment shown in
(21) The lamp body 32 shown in
(22) The support member 33 shown in
(23) As shown in
(24) As shown in
(25) The support member 34 shown in
(26) As shown in
(27) The plurality of light emitting elements 16a of the LED array 16 of the second embodiment shown in
(28) Since the low-beam headlamp unit 6 and the high-beam headlamp unit 7 of the first embodiment shown in
(29) As one of the control methods of the LED array 16, the control unit 21 of the vehicle headlamps 1, 31 of the first and second embodiments shown in
(30) In the lighting mode for aiming adjustment, it may be most energy-efficient to turn on only the predetermined light emitting element 16a corresponding to the multi-divided light distribution pattern Hb3, but the aiming adjustment can be performed as long as the vertical light-dark boundary Lf1 of the multi-divided light distribution pattern Hb3 is formed. Therefore, in the lighting mode for aiming adjustment, as long as the multi-divided light distribution pattern Hb3 is illuminated without illuminating the multi-divided light distribution pattern Hb2 which overlaps the vertical light-dark boundary Lf1, the other multi-divided light distribution patterns may be illuminated.
(31) The vehicle headlamps 1, 31 of the first and second embodiments shown in
(32) However, the high-beam headlamp unit 7 and the detection camera (not shown) which is swingable upward, downward, leftward and rightward may be attached to a vehicle headlamp or a vehicle deviating from predetermined assembling positions due to a manufacturing error or the like. In this case, since the multi-divided light distribution patterns formed by the light emitting elements 16a of the LED array 16 are irradiated with having deviation from a predetermined direction due to the manufacturing error, even if a predetermined light emitting elements 16a are turned off based on the detection result of the detection camera, the remaining turned-on light emitting elements 16a may irradiate glare light to the oncoming vehicle, the pedestrian, or the like. Therefore, a range of the light emitting elements 16a which should be turned off with respect to the detection position may be set rather widely so as to prevent glare light, due to the manufacturing or assembling error, from irradiating the oncoming vehicle, the pedestrian, or the like.
(33) Such setting would excessively narrow the irradiation range of the high-beam light distribution pattern of the adaptive driving beam headlamp, so that improvement of aiming adjustment accuracy in the high-beam headlamp unit is required in the adaptive driving beam headlamp. Therefore, the vehicle headlamps 1, 31 of the first and second embodiments have an advantage for improving the aiming accuracy of the high-beam headlamp unit as compared with the conventional headlamp unit.
(34) The aiming adjustment method by the vehicle headlamp 1 of the first embodiment will be described with reference to
(35) The light-dark boundary of the light distribution pattern is determined such that a light distribution pattern is illuminated on a screen provided on a front side of a vehicle (not shown) to perform visual measurement by a measuring staff, to measure luminance gradients inside and outside an irradiation range of the light distribution patterns, and to analyze a photograph or an image illuminated on the screen or the like.
(36) In a conventional aiming adjustment method, a center of the low-beam light distribution pattern Lb shown in
(37) In this case, even if the low-beam light distribution pattern Lb can be irradiated in a predetermined direction, the light distribution patterns Hb1 to Hb4, which are used in the adaptive driving beam headlamp, cannot be irradiated in the predetermined direction, and the multi-divided light distribution patterns Hb1 to Hb4 may need to be excessively turned off in order to prevent glare to the oncoming vehicle, the pedestrian, or the like which are detected.
(38) Therefore, in the aiming adjustment method using the vehicle headlamp 1 of the first embodiment shown in
(39) Therefore, in the aiming adjustment method, the low-beam headlamp unit 6 is turned on first, the high-beam headlamp unit 7 is further turned on in the lighting mode for aiming adjustment, so that only the low-beam light distribution pattern Lb and the multi-divided light distribution pattern Hb3 are turned on as shown in
(40) Even if the low-beam light distribution pattern Lb deviates from the predetermined position by the error, the deviation is within an assumed predetermined reference value, and the light distribution pattern is a downward light distribution, so that the problem of glare light to a pedestrian, an oncoming vehicle or the like is less likely to occur as compared to the high-beam distribution pattern Hb. Therefore, it can be said that the aiming method is advantageous in the adaptive driving beam headlamp including the aiming adjustment mechanism 24 as in the first embodiment in which the low-beam headlamp unit 6 and the high-beam headlamp unit 7 can only be tilt integrally.
(41) Further, in the aiming adjustment method using the vehicle headlamp 31 of the second embodiment shown in
(42) Image analysis is performed on the vertical light-dark boundary Lf1 and the horizontal light-dark boundary Lf2 of the multi-divided light distribution pattern Hb3 shown in
(43) The reference numeral O2 in
(44) As shown in
(45) As shown in
(46) According to the aiming method, the multi-divided light distribution patterns Hb1 to Hb4 which are used in the adaptive driving beam headlamp can be irradiated in a predetermined direction, and therefore, excessive light-off of the multi-divided light distribution patterns Hb1 to Hb4 for preventing glare to an oncoming vehicle or the like can be avoided, so that a high-beam light distribution pattern Hb with a wide irradiation range can be formed, and the low-beam light distribution pattern Lb can also be irradiated with high accuracy in the predetermined direction. Therefore, the aiming method may be advantageous for the adaptive driving beam headlamp including the first and second aiming adjustment mechanisms 37, 38 as in the second embodiment through which the low-beam headlamp unit 6 and the high-beam headlamp unit 7 can be tilted independently.