Ground engaging tool assembly with adapter for attaching tip to machine implement
11371220 · 2022-06-28
Assignee
Inventors
Cpc classification
E02F9/2883
FIXED CONSTRUCTIONS
International classification
Abstract
A ground engaging tool assembly includes a ground engaging tip, an adapter, and a wear cap. The ground engaging tip has a ground engaging portion and a coupling portion including an interior surface defining a coupler pocket with an adapter opening and first and second lug openings. The adapter includes a mounting nose with first and second retention lugs extending from sides of the mounting nose along oblique taper angles. The mounting nose is disposed within the coupler pocket of the ground engaging tip with the first and second retention lugs extending into the first and second lug openings, respectively. The base includes a shoulder surface and a retention surface that define a mounting groove therebetween. The wear cap includes a mounting rail that is disposed within the mounting groove of the adapter to mount the wear cap thereto.
Claims
1. A tip adapter for attaching a tip to a machine implement, the tip adapter comprising: a base, the base including a shoulder surface and a retention surface, the shoulder surface and the retention surface being disposed in offset relationship to each other such that a mounting groove is defined therebetween; an implement mounting portion, the implement mounting portion extending from the base and configured to be mounted to the machine implement; a tip mounting portion, the tip mounting portion extending from the base in opposing relationship to the implement mounting portion, the tip mounting portion including a mounting nose, a first retention lug, and a second retention lug, wherein the mounting nose includes a base end and a distal end, the base end connected to the base, the mounting nose extending from the base end to the distal end along a longitudinal nose axis, the mounting nose includes a first face surface and a second face surface, the first face surface and the second face surface converging toward each other in a direction from the base end toward the distal end along a normal nose axis, the normal nose axis being perpendicular to the longitudinal nose axis, the mounting nose includes a first nose side surface and a second nose side surface, the first nose side surface and the second nose side surface being in spaced relationship to each other along a transverse nose axis, the transverse nose axis being perpendicular to the longitudinal nose axis and to the normal nose axis, the first nose side surface and the second nose side surface each extending between the first face surface and the second face surface, and wherein the first retention lug extends from the first nose side surface along a first lug axis, and the second retention lug extends from the second nose side surface along a second lug axis, the first lug axis and the longitudinal nose axis defining a first lug taper angle, the second lug axis and the longitudinal nose axis defining a second lug taper angle, the first lug taper angle and the second lug taper angle both being oblique.
2. The tip adapter according to claim 1, wherein the first lug taper angle and the second lug taper angle are each in a taper angle range between ninety-five and one hundred fifteen degrees.
3. The tip adapter according to claim 1, wherein the first lug taper angle and the second lug taper angle are each in a taper angle range between one hundred and one hundred ten degrees.
4. The tip adapter according to claim 1, wherein the shoulder surface, the retention surface, and the mounting groove respectively comprise a first shoulder surface, a first retention surface, and a first mounting groove, the base including a second shoulder surface and a second retention surface, the second shoulder surface and the second retention surface disposed in offset relationship to each other such that a second mounting groove is defined therebetween.
5. The tip adapter according to claim 4, wherein the base includes a first base side, a second base side, and a crown portion, the crown portion disposed between the first base side and the second base side, the first mounting groove interposed between the first base side and the crown portion, the second mounting groove interposed between the second base side and the crown portion, and the first mounting groove and the second mounting groove in flanking relationship with the crown portion.
6. The tip adapter according to claim 1, wherein the first retention lug and the second retention lug each includes a cylindrical segment and a frustoconical segment, the cylindrical segment being closer to the base end than the frustoconical segment is, and the frustoconical segment being closer to the distal end than the cylindrical segment is.
7. The tip adapter according to claim 6, wherein the frustoconical segment of the first retention lug and the second retention lug each has a semi-vertical angle in a vertical angle range between ten and thirty degrees.
8. The tip adapter according to claim 6, wherein the frustoconical segment of the first retention lug and the second retention lug each has a semi-vertical angle in a vertical angle range between fifteen and twenty-five degrees.
9. The tip adapter according to claim 8, wherein the first lug taper angle and the second lug taper angle are each in a taper angle range between ninety-five and one hundred fifteen degrees.
10. The tip adapter according to claim 8, wherein the first lug taper angle and the second lug taper angle are each in a taper angle range between one hundred and one hundred ten degrees.
11. A ground engaging tool assembly comprising: a ground engaging tip, the ground engaging tip having a ground engaging portion and a coupling portion, the coupling portion including an interior surface defining a coupler pocket having an adapter opening, a first lug opening, and a second lug opening; an adapter, the adapter including a base, an implement mounting portion, and a tip mounting portion, the implement mounting portion extending from the base and configured to be mounted to a machine implement, the tip mounting portion extending from the base in opposing relationship to the implement mounting portion, the tip mounting portion including a mounting nose, a first retention lug, and a second retention lug, the mounting nose disposed within the coupler pocket of the ground engaging tip, the first retention lug and the second retention lug projecting from the mounting nose and extending into the first lug opening and the second lug opening, respectively, the base including a shoulder surface and a retention surface, the shoulder surface and the retention surface being disposed in offset relationship to each other such that a mounting groove is defined therebetween, wherein the mounting nose includes a base end and a distal end, the base end connected to the base, the mounting nose extending from the base end to the distal end along a longitudinal nose axis, the mounting nose includes a first face surface and a second face surface, the first face surface and the second face surface converging toward each other in a direction from the base end toward the distal end along a normal nose axis, the normal nose axis being perpendicular to the longitudinal nose axis, the mounting nose includes a first nose side surface and a second nose side surface, the first nose side surface and the second nose side surface being in spaced relationship to each other along a transverse nose axis, the transverse nose axis being perpendicular to the longitudinal nose axis and to the normal nose axis, the first nose side surface and the second nose side surface each extending between the first face surface and the second face surface, and wherein the first retention lug extends from the first nose side surface along a first lug axis, and the second retention lug extends from the second nose side surface along a second lug axis, the first lug axis and the longitudinal nose axis defining a first lug taper angle, the second lug axis and the longitudinal nose axis defining a second lug taper angle, the first lug taper angle and the second lug taper angle both being oblique; and a wear cap, the wear cap including a mounting rail, the mounting rail being disposed within the mounting groove of the adapter such that the mounting rail is interposed between the retention surface and the shoulder surface of the adapter to mount the wear cap to the adapter.
12. The ground engaging tool assembly according to claim 11, wherein the wear cap is mounted to the adapter such that the wear cap is in captured relationship between the adapter and the ground engaging tip such that the ground engaging tip retentively prevents the mounting rail of the wear cap from being removed from the mounting groove of the adapter.
13. The ground engaging tool assembly according to claim 12, wherein the wear cap includes a distal cap end having a pad projecting therefrom, the pad being configured to contactingly engage the ground engaging tip.
14. The ground engaging tool assembly according to claim 11, wherein the shoulder surface, the retention surface, and the mounting groove of the adapter respectively comprise a first shoulder surface, a first retention surface, and a first mounting groove, the base of the adapter including a second shoulder surface and a second retention surface, the second shoulder surface and the second retention surface disposed in offset relationship to each other such that a second mounting groove is defined therebetween, and wherein the mounting rail of the wear cap comprises a first mounting rail, the wear cap including a second mounting rail, the second mounting rail being disposed within the second mounting groove of the adapter such that the second mounting rail is interposed between the second retention surface and the second shoulder surface of the adapter.
15. The ground engaging tool assembly according to claim 14, wherein the base includes a first side, a second side, and a crown portion, the crown portion disposed between the first side and second side, and the first mounting groove and the second mounting groove in flanking relationship with the crown portion, and wherein the wear cap is mounted to the adapter such that the wear cap is in overlaying relationship with the crown portion of the adapter.
16. The ground engaging tool assembly according to claim 15, wherein the wear cap is mounted to the adapter such that the wear cap is in captured relationship between the adapter and the ground engaging tip such that the ground engaging tip retentively prevents the mounting rail of the wear cap from being removed from the mounting groove of the adapter, wherein the wear cap includes a distal cap end having a first pad and a second pad projecting therefrom, the first pad and the second pad being configured to contactingly engage the ground engaging tip.
17. A tip adapter for attaching a tip to a machine implement, the tip adapter comprising: a base; an implement mounting portion, the implement mounting portion extending from the base and configured to be mounted to the machine implement; a tip mounting portion, the tip mounting portion extending from the base in opposing relationship to the implement mounting portion, the tip mounting portion including a mounting nose, a first retention lug, and a second retention lug, wherein the mounting nose includes a base end and a distal end, the base end connected to the base, the mounting nose extending from the base end to the distal end along a longitudinal nose axis, the mounting nose includes a first face surface and a second face surface, the first face surface and the second face surface converging toward each other in a direction from the base end toward the distal end along a normal nose axis, the normal nose axis being perpendicular to the longitudinal nose axis, the mounting nose includes a first nose side surface and a second nose side surface, the first nose side surface and the second nose side surface being in spaced relationship to each other along a transverse nose axis, the transverse nose axis being perpendicular to the longitudinal nose axis and to the normal nose axis, the first nose side surface and the second nose side surface each extending between the first face surface and the second face surface, wherein the first retention lug extends from the first nose side surface along a first lug axis, and the second retention lug extends from the second nose side surface along a second lug axis, the first lug axis and the longitudinal nose axis defining a first lug taper angle, the second lug axis and the longitudinal nose axis defining a second lug taper angle, the first lug taper angle and the second lug taper angle both being oblique, and wherein the first retention lug and the second retention lug each includes a cylindrical segment and a frustoconical segment, the cylindrical segment being closer to the base end than the frustoconical segment is, and the frustoconical segment being closer to the distal end than the cylindrical segment is.
18. The tip adapter according to claim 17, wherein the frustoconical segment of the first retention lug and the second retention lug each has a semi-vertical angle in a vertical angle range between ten and thirty degrees.
19. The tip adapter according to claim 17, wherein the frustoconical segment of the first retention lug and the second retention lug each has a semi-vertical angle in a vertical angle range between fifteen and twenty-five degrees.
20. The tip adapter according to claim 19, wherein the first lug taper angle and the second lug taper angle are each in a taper angle range between ninety-five and one hundred fifteen degrees.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(37) This disclosure relates to GET components and assemblies utilized in various types of construction and mining machinery.
(38) As shown in
(39) A control system 64 can be housed in the cab 54 that can be adapted to allow a machine operator to manipulate and articulate the implement 60 for digging, excavating, or any other suitable application. The control system 64 can include a steering system configured to control the movement of the machine 50. In embodiments, the steering system can have a steering wheel or a joystick, or other control mechanism to guide a motion of the machine 50, or parts thereof. Further, the cab 54 can house other control levers, knobs, dials, displays, alarms, etc. to facilitate operation of the machine 50.
(40) The cab 54 can be suitably sized to accommodate a human operator. In other embodiments, the machine 50 can be configured to be controlled remotely from a base station, in which case, the cab 54 can be sized to be smaller or eliminated.
(41) The implement 60 illustrated in
(42) The implement 60 can include a cutting edge 65 that can be adapted to engage the ground or other excavating surface. The cutting edge 65 can have a number of the GET assemblies 70 arranged on the cutting edge 65 such that the GET assemblies 70 contact the working material with the cutting edge 62 in offset relationship to the tips of the GET assemblies 70. Though not clearly discernable in
(43) Although
(44) Referring to
(45) Referring to
(46) Referring to
(47) Referring to
(48) Referring to
(49) Referring to
(50)
(51) Referring to
(52) The base 102 includes a second shoulder surface 111 and a second retention surface 116. The second shoulder surface 111 and the second retention surface 116 are disposed in offset relationship to each other such that the second mounting groove 122 is defined therebetween. The second mounting groove 122 is interposed between the second base side 152 and the crown portion 155. The first mounting groove 121 and the second mounting groove 122 are in flanking relationship with the crown portion.
(53) Referring to
(54) The mounting slot 174 defines a direction of assembly onto the implement 60 of the machine 50. The legs 171, 172 of the implement mounting portion 104 can be moved along the direction of assembly such that the cutting edge 65 of the implement 60 is disposed within the mounting slot 174 of the adapter 75. The first and second legs 171, 172 can be attached to the implement 60 using any suitable technique, such as by being welded thereto. The parts that can make up the implement mounting portion 104 of the adapter 75 can have various different shapes and dimensions in its various possible embodiments. In other embodiments, the implement mounting portion 104 can have a different configuration as will be appreciated by one skilled in the art.
(55) Referring to
(56) The mounting nose 125 extends from the base end 135 to the distal end 137 along a longitudinal nose axis LN. The mounting nose 125 includes a first nose side surface 181 and a second nose side surface 182 and a first face surface 184 and a second face surface 185. The first nose side surface 181 and the second nose side surface 182 are in spaced relationship to each other along a transverse nose axis TN. The transverse nose axis TN is perpendicular to the longitudinal nose axis LN.
(57) Referring to
(58) The first retention lug 131 extends from the first nose side surface 181 along a first lug axis L.sub.1, and the second retention lug 132 extends from the second nose side surface 182 along a second lug axis L.sub.2. The first lug axis L.sub.1 and the longitudinal nose axis LN define a first lug taper angle θ.sub.1, and the second lug axis L.sub.2 and the longitudinal nose axis LN define a second lug taper angle θ.sub.2. The first lug taper angle θ.sub.1 and the second lug taper angle θ.sub.2 are both oblique.
(59) In the illustrated embodiment, the first lug axis L.sub.1 and the second lug axis L2 both taper back away from the distal end 137 of the mounting nose 125. In embodiments, the first lug taper angle θ.sub.1 and the second lug taper angle θ.sub.2 are both greater than ninety degrees. In embodiment, the first lug taper angle θ.sub.1 and the second lug taper angle θ.sub.2 are about the same (±2.5°). In embodiments, the first lug taper angle θ.sub.1 and the second lug taper angle θ.sub.2 are each in a taper angle range between ninety-five and one hundred fifteen degrees. In other embodiments, the first lug taper angle θ.sub.1 and the second lug taper angle θ.sub.2 are each in a taper angle range between one hundred and one hundred ten degrees. In embodiments, the first and second lug taper angles θ.sub.1, θ.sub.2 are each about one hundred five degrees (±2.5°).
(60) Referring to
(61) Referring to
(62) Referring to
(63) As shown in
(64) Referring to
(65) The distal end 137 can extend between the first face surface 184 and the second face surface 185. The distal end 137 can provide a wall substantially perpendicular to both the first planar nose portions 193 of the first and second face surfaces 184, 185. In some embodiments, curved edges 197 can surround the distal end 137 and can form smooth transitions between the distal end 137, the first and second face surfaces 184, 185, and the first and second nose side surfaces 181, 182 (see also,
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(67) Referring to
(68) Referring to
(69) Referring to
(70) The wear cap 80 includes a proximal cap end 240 which defines an adapter opening 241 configured to receive the crown portion 155 of the adapter therethrough when the wear cap 80 is being mounted to the adapter 75. The interior surface of the top 214 of the wear cap 80 is configured to accommodate the crown portion 155 of the adapter 75 underneath it when the wear cap 80 is fully seated on the adapter 75.
(71) Referring to
(72)
(73) Referring to
(74) The illustrated ground engaging tip 90 can be generally wedge-shaped. A distal tip end 328 of the ground engaging portion 304 can taper to a point such that first and second tip faces 331, 332 flare outwardly moving along the longitudinal tip axis LT from the distal tip end 328 of the ground engaging portion 304 toward the coupling portion 302. The first and second tip faces 331, 332 flaring outwardly along both the transverse tip axis TT and a normal tip axis NT, which is perpendicular to both the longitudinal tip axis LT and the transverse tip axis TT (see also,
(75) Generally, the ground engaging portion 304 can be the part of the GET assembly 70 that first contacts the ground or other work material when the implement 60 is used and can be subjected to the greatest wear. Over the course of time and repeated use, the ground engaging portion 304 can wear away. When the ground engaging portion 304 has been worn away to a certain degree, the ground engaging tip 90 can be replaced.
(76) Referring to
(77) The interior surface 340 includes an interior base wall 350. The coupler pocket 342 extends from the interior base wall 350 to the adapter opening 344 along the longitudinal tip axis LT.
(78) The interior surface 340 includes a first interior face surface 351 and a second interior face surface 352. The first interior face surface 351 can be in spaced relationship with the second interior face surface 352 along the normal tip axis NT. The first interior face surface 351 and the second interior face surface 352 converge toward each other in a direction from the adapter opening 344 toward the interior base wall 350 along the normal tip axis NT. The first and second interior face surfaces 351, 352 can be substantial mirror images of each other with respect to a plane defined by the longitudinal tip axis LT and the transverse tip axis TT.
(79) The first interior face surface 351 and the second interior face surface 352 extend from the interior base wall 350 to the adapter opening 344 of the coupler pocket 342. The first and second interior face surfaces 351, 352 can flare away from each other in opposite directions along the normal tip axis NT moving along the longitudinal tip axis LT from the interior base wall 350 of the coupler pocket 342 to the adapter opening 344.
(80) The interior surface 340 includes a first interior side surface 354 and a second interior side surface 355. The first interior side surface 354 and the second interior side surface 355 are in spaced relationship to each other along the transverse tip axis TT. The first interior side surface 354 and the second interior side surface 355 each extends between the first interior face surface 351 and the second interior face surface 352.
(81) The interior base wall 350 can be generally planar and generally parallel to the adapter opening 344 of the coupler pocket 342. The first and second interior face surfaces 351, 352 and the first and second interior side surfaces 354, 355 can be all adjacent to and abut the interior base wall 350. The first and second interior face surfaces 351, 352 can extend between the first and second interior side surfaces 354, 355 from the interior base wall 350 away from the ground engaging portion 304 along the longitudinal tip axis LT toward the adapter opening 344. The interior surface 340 can transition from the interior base wall 350 to the first and second interior face surfaces 351, 352 and to the first and second interior side surfaces 354, 355 with a fillet 358. The fillet 358 can have a shape and configuration adapted to help distribute and smooth out stresses in the walls of the ground engaging tip 90 by reducing stress concentrations. In embodiments, the radius of the fillet 358 can vary throughout the coupler pocket 342.
(82) Referring to
(83) Referring to
(84) The first and second adapter pads 367, 368 comprise fit pads that can provide additional structural support to the ground engaging tip 90 and can help provide a secure fit between the ground engaging tip 90 and the adapter 75. As shown in
(85) Referring to
(86) In embodiments, the first lug opening taper angle ψ.sub.1 and the second lug opening taper angle ψ.sub.2 are each in an opening taper angle range between sixty-five and eighty-five degrees. In other embodiments, the first lug opening taper angle ψ.sub.1 and the second lug opening taper angle ψ.sub.2 are each in an opening taper angle range between seventy and eighty degrees.
(87) Referring to
(88) The lug passage 371, 372 of the first interior side surface 354 and the second interior side surface 355 can also be configured such that the retention mechanisms 95, 96 can be respectively disposed therein. In
(89) As such, the lug passage 371, 372 of each of the first interior side surface 354 and the second interior side surface 355 has a cylindrical segment surface 374 and a frustoconical segment surface 375. The cylindrical segment surface 374 is closer to the adapter opening 344 than the frustoconical segment surface 375 is. The frustoconical segment surface 375 is closer to the interior base wall 350 than the cylindrical segment surface 374 is. The cylindrical segment surface 374 and the frustoconical segment surface 375 are configured to accommodate one of the retention mechanisms 95, 96 therein.
(90) In embodiments, the cylindrical segment surface 374 of the first interior side surface and the second interior side surface are aligned with the first lug opening axis LO.sub.1 and the second lug opening axis LO.sub.2, respectively. In embodiments, the frustoconical segment surface 375 of the first interior side surface 354 and the second interior side surface 355 each has a semi-vertical angle γ.sub.3, γ.sub.4 in a vertical angle range between ten and thirty degrees.
(91) Referring to
(92) Referring to
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(94) Referring to
(95) Referring to
(96) The locking portion 430 of the lug retainer 401 includes a tapered slot base surface 440. The tapered slot base surface 440 is configured to be substantially aligned with the lug groove surface 381 of the ground engaging tip 90 when the lug retainer 401 is in the unlocked position (see, e.g.,
(97) Referring to
(98) The retention mechanisms 95, 96 can secure the ground engaging tip 90 to the adapter 75 and substantially limit the relative movement of these components with respect to one another such that the GET assembly 70 can be in a nominal position when the GET assembly 70 is not in use. When the components of the GET assembly 70 are subjected to forces, either along the transverse nose axis TN or the normal nose axis NN, the retention mechanisms 95, 96 can continue to secure the components to one another, but can allow the parts to rotate with respect to one another about transverse nose axis TN and/or the normal nose axis NN in response to the forces to which they can be subjected. The respective component parts of the GET assembly 70 can rotate relative to one another into a maximum rotated position in which the parts can contact one another at various points, thereby restraining further relative rotational movement.
INDUSTRIAL APPLICABILITY
(99) The industrial application of embodiments of a GET assembly described herein should be readily appreciated from the foregoing discussion. The disclosed principles can be applicable to any machine utilizing an implement for digging, scraping, leveling, or any other suitable application involving engaging the ground or other work material. In machines used for such applications, ground engaging tools and tips can wear out quickly and require replacement. In such applications, replacement of ground engaging tools and tips can be expected, but it can be desirable to extend the life of such tools for as long as possible to limit machine downtime and replacement costs. The present disclosure has features, as discussed, which can reduce the probability of part failure and increase usable life of the ground engaging tools. Reducing part failure can increase machine uptime and save on costs of replacement parts.
(100) It will be appreciated that the foregoing description provides examples of the disclosed system and technique. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for the features of interest, but not to exclude such from the scope of the disclosure entirely unless otherwise specifically indicated.
(101) Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.