DOCKING STATION AND METHOD FOR LOADING A MEDICINE TRANSPORT PLATE
20220192926 · 2022-06-23
Assignee
Inventors
- Johan Gerard van Beek (Epe, NL)
- Anthonius Maria Hendrina de Boer (Epe, NL)
- Cornelis Jan Jochemsen (Epe, NL)
- Patrick van Voorn (Epe, NL)
Cpc classification
B65G2203/0283
PERFORMING OPERATIONS; TRANSPORTING
G07F17/0092
PHYSICS
G07F11/62
PHYSICS
International classification
Abstract
A Method for loading a medicine transport plate with one or more medicine items using a docking station includes the steps of a) moving a preparation release mechanism of a docking station into a preparation holding state; b) inserting the one or more medicine items into one or more preparation compartments of a plurality of preparation compartments in the docking station; c) loading the medicine transport plate into the docking station; and d) moving the preparation release mechanism from the preparation holding state into a preparation release state to release the one or more medicine items from the preparation compartments.
Claims
1. A Method for loading a medicine transport plate with one or more medicine items using a docking station, wherein the method comprises the steps of: a) moving a preparation release mechanism of a docking station into a preparation holding state; b) inserting the one or more medicine items into one or more preparation compartments of a plurality of preparation compartments in the docking station; c) loading the medicine transport plate into the docking station; and d) moving the preparation release mechanism from the preparation holding state into a preparation release state to release the one or more medicine items from the preparation compartments.
2. The method according to claim 1, wherein the one or more medicine items are released from all preparation compartments of the plurality of preparation compartments simultaneously.
3. The method according to claim 1, wherein the preparation release mechanism is maintained in the preparation holding state as long as the medicine transport plate has not been loaded into the docking station.
4. The method according to claim 1, wherein the preparation release mechanism is operated automatically in response to the loading of the medicine transport plate.
5. The method according to claim 1, wherein the preparation release mechanism is operated semi-automatically via a user-interface.
6. The method according to claim 1, wherein the preparation release mechanism is manually operated.
7. The method according to claim 1, wherein the docking station comprises a buffer section between the preparation section and a transport plate section, the buffer section comprising a plurality of buffer compartments for receiving the one or more medicine items from the preparation section and a buffer release mechanism movable between a buffer holding state and a release state, wherein the method further comprises the steps of: moving the buffer release mechanism into the buffer holding state; receiving the one or more medicine items from the preparation section and holding said one or more medicine items in the plurality of buffer compartments; wherein step c) of loading the medicine transport plate is performed only after steps a), b) and d) have been performed to release the one or more medicine items into the buffer section; and moving the buffer release mechanism from the buffer holding state into the buffer release state to release the one or more medicine items from the plurality of buffer compartments to the transport plate.
8. The method according to claim 7, wherein the one or more medicine items are released from all buffer compartments of the plurality of buffer compartments simultaneously.
9. The method according to claim 7, wherein the buffer release mechanism is maintained in the buffer holding state as long as the medicine transport plate has not been loaded into the docking station.
10. The method according to claim 1, wherein the docking station further comprises a plurality of controllable indicators for selectively indicating one or more preparation compartments of the plurality of preparation compartments, wherein the method further comprises the step of disabling the plurality of indicators when the medicine transport plate is present in the transport plate section.
11. The method according to claim 1, wherein the docking station comprises a housing that defines a slot for receiving the medicine transport plate, wherein the method further comprises the step of locking the medicine transport plate in the slot.
12. The method according to claim 1, wherein the method comprises preventing the insertion of the medicine transport plate until the operator first completes manual preparation of the one or more medicine items.
13. The method according to claim 1, wherein the method comprises forcing the operator to first complete manual preparation of the one or more medicine items prior to insertion of the medicine transport plate.
14. The method according to claim 13, wherein the forcing of the operator to first complete manual preparation of the one or more medicine items prior to insertion of the medicine transport plate comprises: using a control unit coupled to a user-interface, and only allowing for the insertion of the medicine transport plate and subsequent release of the one or more medicine items when an operator confirms on the user interface that all of the one or more medicines have been prepared.
15. A docking station for loading a medicine transport plate with one or more medicine items, wherein the medicine transport plate comprises a plurality of storage compartments for receiving the one or more medicine items from the docking station, the docking station comprising: a preparation section comprising a plurality of preparation compartments for receiving the one or more medicine items and a preparation release mechanism movable between a preparation holding state and a preparation release state; a transport plate section for receiving a medicine transport plate; and a control unit configured to force the operator to first complete preparation of the one or more medicine items in the preparation section prior to insertion of the medicine transport plate in the transport plate section.
16. The docking station of claim 15, and further comprising one or more sensors for detecting presence or absence of the medicine transport plate in the transport plate section, wherein the control unit is further configured to maintain the preparation release mechanism in the preparation holding state as long as the control unit receives a signal from the one or more sensors indicative of the absence of the medicine transport plate in the transport plate section.
17. The docking station of claim 15, and further comprising a plurality of controllable indicators for selectively indicating one or more preparation compartments of the plurality of preparation compartments.
18. The docking station according to claim 15, wherein the preparation release mechanism is manually operable.
19. The docking station according to claim 15, and further comprising a buffer section between the preparation section and the transport plate section, wherein the buffer section comprises a plurality of buffer compartments for receiving the one or more medicine items from the preparation section, and a buffer release mechanism movable between a buffer holding state and a buffer release state.
20. The docking station according to claim 19, wherein the control unit is configured to force the operator to first release the one or more medicine items in the preparation section into the buffer section prior to insertion of the medicine transport plate in the transport plate section.
21. The docking station according to claim 19, wherein the buffer release mechanism comprises a buffer release plate with a plurality of buffer release openings, wherein the buffer release plate is movable in a sliding direction parallel to the transport plate plane between a buffer holding position in which the plurality of buffer release openings are out of line with the plurality of buffer compartments and a buffer release position in which the plurality of buffer release openings are registered with the plurality of buffer compartments.
22. The docking station according to claim 19, wherein the plurality of preparation compartments comprise at least one side wall with a taper such that the opening at a top of the preparation compartment is wider than an opening at the bottom in at least one direction.
23. The docking station according to claim 19, wherein the preparation section and the buffer section comprise a preparation body and a buffer body, respectively, wherein the plurality of preparation compartments and the plurality of buffer compartments are formed in said preparation body and said buffer body, respectively, wherein the docking station further comprises a base for supporting the preparation body and the buffer body in a stacking direction.
24. The docking station of claim 23, wherein the preparation body and the buffer body are removable from the base in the stacking direction.
25. A docking station for loading a medicine transport plate with one or more medicine items, wherein the medicine transport plate comprises a plurality of storage compartments for receiving the one or more medicine items from the docking station, the docking station comprising: a preparation section comprising a plurality of preparation compartments for receiving the one or more medicine items and a preparation release mechanism movable between a preparation holding state and a preparation release state; a transport plate section for receiving a medicine transport plate; and a control unit configured to prevent the insertion of the medicine transport plate until the operator first completes manual preparation of the one or more medicine items.
26. The docking station of claim 25, and further comprising one or more sensors.
27. The docking station of claim 25, and further comprising a buffer section between the preparation section and the transport plate section, wherein the control unit is configured to prevent the insertion of the medicine transport plate until the operator first completes preparation of the one or more medicine items, and the one or more medicine items have been released from the preparation section to the buffer section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0061]
[0062] The medicine transport plate 9 may be a conventional medicine transport plate, for example like the one disclosed in WO 2020/071905 A1. The medicine transport plate 9 comprises a plate-like or transport plate body 90 and a plurality of storage cells or storage compartments 91 formed through said transport plate body 90 in a release direction, a discharge direction or a drop direction D for receiving the one or more medicine items M from the docking station 1. The drop direction D is vertical or substantially vertical. The plurality of storage compartments 91 are arranged in a pattern, in particular in a grid and/or in a plurality of rows and columns.
[0063] As best seen in
[0064] As shown in
[0065] As best seen in
[0066] As best seen in
[0067] In this exemplary embodiment, the preparation release mechanism 22 comprises a preparation release gate or a preparation release plate 23 that is slidable relative to the preparation body 20 in a sliding direction S parallel or substantially parallel to the transport plate plane P. In this exemplary embodiment, the sliding direction S is parallel or substantially parallel to the docking direction A. The preparation release plate 23 is provided with a plurality of preparation release openings 24 which are arranged in the same pattern as the preparation compartments 21. The preparation release plate 23 is movable in the sliding direction S between a preparation holding position, as shown in
[0068] The docking station 1 further comprises a preparation release actuator 25 for driving the movement of the preparation release mechanism 22 between the preparation holding state, as shown
[0069] As shown in
[0070] II for positioning the preparation body 20 on the base 10 in a direction parallel to the transport plate plane P. In this exemplary embodiment, the positioning members 11 are formed like pins that project in an upright orientation from the base 10. The preparation body 20 is provided with corresponding holes to slide said preparation body 20 in the stacking direction V over said positioning members 11. As such, the preparation body 20 is easily removable from the base 10 in the stacking direction V, i.e. for cleaning purposes or for exchange with another preparation body 20 with a different arrangement or pattern of the storage compartments compatible with a different type of medicine transport plate (not shown). The docking station 1 may be provided with a detection element (not shown), i.e. a sensor or the like, may be provided to detect the correct re-assembly or replacement of the preparation body 20, the preparation release plate 23 and/or other parts required for the operation of the docking station 1. When one or more of said parts appear to be missing, the loading process can be interrupted or may not start at all.
[0071] The base 10 is provided with a plurality of base chutes or base openings 12 to guide the medicine items M released from the preparation section 2 into the medicine transport plate 9 below, as shown in
[0072] As further shown in
[0073] As shown in
[0074] Optionally, the transport plate section 4 further comprises a transport plate blocking member 44 for preventing insertion of the medicine transport plate 9 into the slot 42. In this exemplary embodiment, the transport plate blocking member 44 cooperates with the transport plate locking member 43 to block the insertion of the medicine transport plate 9 into the slot 42. In particular, the transport plate blocking member 44 may block the movement of the transport plate locking member 43 such that the transport plate locking member 43 is in the path of the medicine transport plate 9 in the docking direction A. The transport plate blocking member 44 may for example be a solenoid that is arranged to engage the transport plate locking member 43 and fixate said transport plate locking member 43 in the position as shown in
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[0076] In particular,
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[0079] It will be appreciated by one skilled in the art that many further variations are possible to obtain the locking and/or the blocking functionality as described above, i.e. by hooking onto, engaging with and/or interacting with the medicine transport plate 9, i.e. with a hook, a biased plate, a sliding gate, etc. The locking and/or blocking functionality may be obtained by moving corresponding locking and/or blocking members in different directions or planes than the ones as shown. Moreover, alternative actuation mechanisms can be envisioned, including—but not limited to; driving the locking and/or blocking members directly, indirectly, through a transmission, a gear rack, a piston or the like.
[0080] As best shown in
[0081] As shown in
[0082] The indicators 6 are viewable at or near the preparation compartments 21, in particular at or near the top surface of the preparation body 20. In this exemplary embodiment, the indicators 6 are LED's provided or mounted in the preparation body 20. The preparation body 20 may be provided with an electronic connector (not shown) for connection to and/or communication with the control unit 7.
[0083] As shown in
[0084] The control unit 7 may further be adapted, arranged, programmed and/or configured for disabling the plurality of indicators 6 when the control unit 7 receives a signal from the one or more sensors 5 indicative of the presence of the medicine transport plate 9 in or from the transport plate section 4.
[0085] Hence, the preparation of the one or more medicine items M can only be performed with the aid of the plurality of indicators 6 when the medicine transport plate 9 is not present in the transport plate section 4, corresponding to the situation as shown in
[0086] As shown in
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[0088] In this exemplary embodiment, the buffer release mechanism 132 essentially operates in the same way or substantially the same way as the preparation release mechanism 22. In particular, the buffer release mechanism 132 comprises a buffer release plate 133 with a plurality of buffer release openings 134 similar to the buffer release plate 23 of the preparation section 2. The buffer release mechanism 132 can be driven by a buffer release actuator 135 in the same as the preparation release actuator 25 drives the preparation release mechanism 22. The buffer release actuator 135 can be controlled individually from the preparation release actuator 25.
[0089] Consequently, the one or more medicine items M can be prepared in the preparation section 2 in several batches, as shown in
[0090] The buffer release mechanism 132 can take over the holding functionality from the preparation release mechanism 22 in the same way as previously described for said preparation release mechanism. Hence, the preparation release mechanism 22 can be operated independently of the buffer release mechanism 132 to transfer one or more batches of medicine items M from the preparation section 2 into the buffer section 103, while the buffer section 103 buffers said transferred batches of medicine items M until the medicine transport plate 9 is present in the transport plate section 4. In other words, with the provision of the buffer section 103, the preparation release mechanism 22 can be operated independently of the presence or absence of the medicine transport plate 9 in or from the transport plate section 4.
[0091] The buffer body 130 can be stacked on top of the base 10 in the stacking direction V in the same way as the preparation body 20, i.e. by sliding said buffer body 130 in the stacking direction V over said positioning members 11. In this way, both the preparation body 20 and the buffer body 130 can be removed from the alternative docking station 101 for cleaning purposes or for switching over to a different configuration of the medicine transport plate.
[0092] As best seen in
[0093] The alternative docking station 101 comprises a user interface that is integrated with the housing of the docking station 1, i.e. a display or touch screen 180 for user input and/or guidance during the loading or filling process. Alternatively, the user interface may comprise one or more physical input elements, such as buttons, knobs or switches. The alternative docking station 101 further comprises a camera 181 to monitor the medicine items M that are placed in the preparation compartments 21 in a manner known per se. The preparation release mechanism 122 may be arranged to be operated semi-automatically via said user-interface 180. The user-interface 180 may be coupled to the control unit 7 or the one or more sensors 5 to disable initiation of the release of the medicine items M from the preparation section 2 and/or the buffer section 103 when certain conditions are not met. In particular, the user-interface may only allow for initiation of the operation of the preparation release mechanism 122 when one or more predetermined checks have been completed, such as the detection of the presence of the medicine transport plate 9 in the slot 42 and/or the identification of the inserted medicine transport plate 9 as the correct medicine transport plate 9 to receive the prepared medicine items M.
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[0096] The steps of the method for filling or loading the medicine transport plate 9 with the use of any one of the aforementioned docking stations 1, 101, 201 can be derived from the drawings and from the operation of said docking stations 1, 101, 201 which has been described extensively in the foregoing description and will not be described in detail hereafter.
[0097] In one particular embodiment of the invention, the control unit 7 may be configured, programmed, adapted and/or arranged to provide an ‘abort’ or ‘discard’ functionality, i.e. a button or user-interface element that provides the operator with the option to indicate that loading process is to be aborted, for example because of an error that can not or may not be corrected. Following the activation of this functionality, the control unit 7 is configured to only accept a ‘waste’ medicine transport plate 9 into the docking station 1, 101, 201, 301, 401, 501, i.e. by first identifying the medicine transport plate 9 based on an information tag, a geometric feature or another distinguishing characteristic. The docking station 1, 101, 201, 301, 401, 501, 601 may for example be configured to read RFID tags. The ‘waste’ medicine transport plate 9 may be adapted to be incompatibly with or to be rejected by the automated dispensing device to prevent accidental insertion of the ‘waste’ medicine transport plate 9 in the automated dispensing device.
[0098] It is to be understood that the above description is included to illustrate the operation of the embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
LIST OF REFERENCE NUMERALS
[0099] 1 docking station [0100] 10 base [0101] 11 positioning member [0102] 12 base opening [0103] 2 preparation section [0104] 20 preparation body [0105] 21 preparation compartment [0106] 22 preparation release mechanism [0107] 23 preparation release plate [0108] 24 preparation release opening 25 preparation release actuator [0109] 27 rod [0110] 28 T-shaped distal end [0111] 29 T-shaped slot [0112] 4 transport plate section [0113] 40 housing [0114] 41 transfer opening [0115] 42 slot [0116] 43 transport plate locking member [0117] 44 transport plate blocking member [0118] 5 sensor [0119] 6 indicator [0120] 7 control unit [0121] 8 scanner [0122] 9 medicine transport plate [0123] 90 transport plate body [0124] 91 storage compartments [0125] 92 transport plate release mechanism [0126] 93 transport plate release plate [0127] 94 transport plate release openings [0128] 95 transport plate foot [0129] 101 alternative docking station [0130] 103 buffer section [0131] 130 buffer body [0132] 131 buffer compartment [0133] 132 buffer release mechanism [0134] 133 buffer release plate [0135] 134 buffer release opening [0136] 135 buffer release actuator [0137] 180 display [0138] 181 camera [0139] 201 further alternative docking station [0140] 202 preparation section [0141] 222 preparation release mechanism [0142] 223 preparation release plate [0143] 225 preparation blocking member [0144] 203 buffer section [0145] 232 buffer release mechanism [0146] 233 buffer release plate [0147] 235 buffer blocking member [0148] 301 further alternative docking station [0149] 343 transport plate locking member [0150] 344 locking motor [0151] 345 locking arm [0152] 346 locking pin [0153] 401 further alternative docking station [0154] 443 transport plate locking member [0155] 444 locking motor [0156] 445 locking arm [0157] 446 locking block [0158] 501 further alternative docking station [0159] 543 transport plate locking member [0160] 601 further alternative docking station [0161] 623 preparation release plate [0162] 627 contact member [0163] 628 biasing member [0164] A docking direction [0165] D drop direction [0166] M medicine item [0167] P transport plate plane [0168] S sliding direction [0169] V stacking direction