METHOD FOR THE HEAT TREATMENT OF A METAL PRODUCT
20220195558 · 2022-06-23
Inventors
- Ulrich SOMMERS (Duesseldorf, DE)
- Thomas Daube (Duisburg, DE)
- Alexandre LHOEST (EUPEN, BE)
- Holger Behrens (Erkrath, DE)
Cpc classification
C21D11/00
CHEMISTRY; METALLURGY
International classification
C21D11/00
CHEMISTRY; METALLURGY
C21D9/00
CHEMISTRY; METALLURGY
Abstract
The invention relates to a method for the heat treatment of a metallic product (P), in particular a strip or sheet, in which the product (P) is controlled and/or regulated by means of a control and/or regulating device (100) controlled and/or regulated furnace device (110) is carried out at a predetermined speed in a conveying direction (F), the product (P) being heated up to a first point (I) and then up to a second location (H) or is cooled down to a third location (III). The method according to the invention is characterized in that an austenite content of the product P is predicted for the second location (H) or for the third location (III) and it is then checked whether this austenite proportion is within a desired target range, in which case If a deviation from this is found, for example a zone temperature of the furnace device 110 is adjusted and preferably regulated in such a way that the austenite proportion of the product P predicted for the second location (II) or for the third location (III) is within a desired quality window for the target value of the austenite content.
Claims
1. A method for the heat treatment of a metallic product (P), in particular a strip or sheet, in which the product (P) is transported through a furnace device at a predetermined speed in a conveying direction (F), with the furnace device being controlled and/or regulated by means of a control and/or regulating device (100), wherein the product (P) is heated until reaching a first location (I) and is then cooled until reaching a second location (II) or a third location (III), wherein the second or third location—viewed in the conveying direction (F) of the product (P)—are each downstream of the first location (I), characterized by the further steps of: (i) determining a quality window for the product (P) in the second position (II) or in the third position (III) in relation to the austenite content, whereby the quality window by a minimum Value and a maximum value is defined, (ii) predicting a temperature for the product (P) at the second point (II) or at the third point (III), in particular by solving a heat transfer equation as a function of a temperature of the product (P) at one of the second position (II) or the third position (III) position upstream and/or depending on the speed of the product (P), (iii) predicting the austenite content of the product (P) at the second location (II) or at the third location (III) by means of a metallurgical and/or data-based model on the basis of the temperature predicted according to step (ii), and (iv) if an austenite proportion of the product (P) predicted for the second location (II) or third location (III) according to step (iii) lies outside the quality window of step (i): Adjustment of at least one zone temperature of the furnace device (110) and/or the speed of the product (P) in the conveying direction (F) by means of the control and/or regulating device (100), such that the austenite content of the product (P) predicted for the second or third location comes or lies within the quality window.
2. The method according to claim 1, characterized in that the computing speed for step (ii) and/or for step (iii) is selected to be faster than in real time.
3. The method according to claim 1, characterized in that the adaptation according to step (iv) takes place in the manner of a regulation, wherein the control and or regulating device (100) takes over the function of a regulator and a zone temperature of the furnace device (110) and/or the speed of the product (P) in the conveying direction (F) serve as the manipulated variable.
4. The method according to claim 1, characterized in that the minimum value and the maximum value for the quality window according to step (i) in relation to at least one mechanical property of the product (p) is measured, wherein the mechanical property of the product (P) is preferably the tensile strength and/or yield point and/or elongation.
5. The method according to 1, characterized in that an austenite target value is determined for the product (P) which lies within the quality window according to step (i), preferably that the target value is calculated based on a measured value.
6. The method according to claim 5, characterized in that the adjustment according to step (iv) takes place in such a way that the austenite content of the product (P) predicted for the second location (II) or for the third location (III) either corresponds to the austenite target value or only deviates slightly from the austenite target value.
7. The method according to 1, characterized in that a second location (II)—viewed in the conveying direction (F) of the product (P)—is located between the first location (I) and the third location (III) the product (P) being cooled slowly between the first location (I) and the second location (II) and being cooled rapidly between the second location (II) and the third location (III).
8. The method according to claim 7, characterized in that the product (P) is a steel which has a mass fraction of silicon of at least 0.3% and a mass fraction of manganese of at least 1%.
9. The method according to claim 8, characterized in that the mass fraction of silicon is at least 0.3%, 0.31%, 0.32%, 0.33%, 0.34%, 0.35%, 0.36%, 0.37%, 0.38%, 0.39%, 0.4%, 0.41%, 0.42%, 0.43%, 0.44%, 0.45%, 0.46%, 0.47%, 0.48%, 0.49%, 0.5%, 0.51%, 0.52%, 0.53%, 0.54%, 0.55%, 0.56%, 0.57%, 0.58%, 0.59%, 0.6%, 0.61%, 0.62%, 0.63%, 0.64%, 0.65%, 0.66%, 0.67%, 0.68%, 0.69%, 0.7%, 0.71%, 0.72%, 0.73%, 0.74%, 0.75%, 0.76%, 0.77%, 0.78%, 0.79%, 0.8%, 0.81%, 0.82%, 0.83%, 0.84%, 0.85%, 0.86%, 0.87%, 0.88%, 0.89%, 0.9%, 0.91%, 0.92%, 0.93%, 0.94%, 0.95%, 0.96%, 0.97%, 0.98%, 0.99%, 1% or up to 1.5%.
10. The method according to claim 8, characterized in that the mass fraction of manganese is at least 1.01%, 1.02%, 1.03%, 1.04%, 1.05%, 1.06%, 1.07%, 1.08%, 1.09%, 1.1%, 1.11%, 1.12%, 1.13%, 1.14%, 1.15%, 1.16%, 1.17%, 1.18%, 1.19%, 1.2%, 1.21%, 1.22%, 1.23%, 1.24%, 1.25%, 1.26%, 1.27%, 1.28%, 1.29%, 1.3%, 1.31%, 1.32%, 1.33%, 1.34%, 1.35%, 1.36%, 1.37%, 1.38%, 1.39%, 1.4%, 1.41%, 1.42%, 1.43%, 1.44%, 1.45%, 1.46% 1.47%, 1.48%, 1.49%, 1.5%, 1.51% or up to 2%.
11. The method according claim 8, characterized in that the sum of the mass fractions of silicon and manganese at least 1.3%, preferably that the sum of the mass fractions of silicon and manganese is at least 1.31%, 1.32%, 1.33%, 1.34%, 1.35%, 1.36%, 1.37%, 1.38%, 1.39%, 1.40%, 1.41%, 1.42%, 1.43%, 1.44%, 1.45%, 1.46%, 1.47%, 1.48%, 1.49%, 1.50%, 1.51%, 1.52%, 1.53%, 1.54%, 1.55%, 1.56%, 1.57%, 1.58%, 1.59%, 1.6%, 1.61%, 1.62%, 1.63%, 1.64%, 1.65%, 1.66%, 1.67%, 1.68%, 1.69%, 1.7%, 1.71%, 1.72%, 1.73%, 1.74%, 1.75%, 1.76%, 1.77%, 1.78%, 1.79%, 1.8%, 1.81%, 1.82%, 1.83%, 1.4%, 1.5%, 1.86%, 1.87%, 1.88%, 1.89%, 1.9%, 1.91%, 1.92%, 1.93%, 1.94%, 1.95%, 1.96%, 1, 97%, 1.98%, 1.99%, 2%, 2.01% or up to 2.5%.
12. The method according to claim 7, characterized in that the austenite content of the product (P) at the second point (II) is taken into account for carrying out steps (i) to (iv).
13. The method according to claim 7, characterized in that the adjustment according to step (iv) is carried out taking into account a capacity of the slow-speed between the first location (I) and the second location (II) cooling.
14. The method according to 1, characterized in that for the heat treatment of the product (P) at least one inductor (112) is provided, which is controlled or regulated by the control and/or regulating device (100), wherein the inductor (112) is arranged either inside the furnace device (110) and/or—viewed in the conveying direction (F) of the product (P)-upstream and/or downstream of the furnace device (110), preferably that the inductor (112) is a transverse inductor
15. The method according to 1, characterized in that the austenite content for the product (P) at the second location (II) and/or at the third location (III) is determined by measurement, preferably that the measurement of the austenite content at the second location (II) and/or at the third location (III) takes place non-destructively, in particular through the use of X-rays (9).
16. The method according to 1, characterized in that a coil change is imminent for the product (P), in particular at a second location (II) or third location (III).
Description
[0041] Exemplary embodiments of the invention are described in detail below with reference to a schematic drawing. It is shown in:
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[0044]
[0045]
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[0050]
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[0052] In the following, preferred embodiments of a method according to the invention are explained with reference to
[0053]
[0054] The product P is moved in the processing line B in a conveying direction, symbolized in
[0055] The processing line B is equipped with a control and/or regulating device 100 and a furnace device 110. In the illustration of
[0056] In order to carry out a method according to the invention and the heat treatment of the product provided for this purpose, the furnace device 100 is controlled and/or regulated in a targeted manner by the control and/or regulating device 100, which will be explained in more detail below.
[0057] In the course of its heat treatment along the processing line B, the product P is passed through the furnace device 110. With the furnace device 110 it is possible to heat and/or cool the product P in a targeted manner. In the process according to the invention, as explained above, the product P can be cooled by using a cooling gas (e.g. a mixture of nitrogen and hydrogen) and/or by using a cooling liquid (e.g. in the form of an immersion bath, or application of the cooling liquid on surfaces of the product via nozzles), for example within the furnace device, upstream of the furnace device and/or downstream of the furnace device, in each case viewed in the conveying direction F of the product.
[0058] An inductor 112 can be used for the method according to the invention. Such an inductor 112 can be arranged within the furnace device 110, symbolized in FIG. (?) 112 by a rectangle. With regard to the positioning of the rectangular symbol for the inductor 112 at the top right within the dashed rectangle 110 for the furnace device, it is pointed out that this positioning does not correlate with the actual spatial arrangement of the inductor 112 within the furnace device 110. In any case, the inductor 112 is used within the furnace device 110 at a location where a high energy density for heating the product P in a short time is desired. For this purpose, the inductor 112 is preferably designed as a transverse inductor.
[0059] To carry out a method according to the present invention, it can be provided that the product P is heated or its temperature increased until reaching the first location I. Thereafter, the product P is slowly cooled between the first location 1 and the second location II. The product P is then rapidly cooled between the second location II and the third location III. A corresponding temperature profile for the product P as a function of time or the length of the furnace device 110 is shown in each of the representations of
[0060]
[0089] in the following, a main variant of a first embodiment of the method according to the invention is explained in more detail, which is preferably carried out for dual-phase steels or complex-phase steels. The temperature profile for the product P, which is established by the heat treatment within processing line. B, is shown qualitatively in the diagrams of
[0090] As mentioned above, the product P is first heated until reaching to the first location I in the method according to the invention. This heating of the product P can expediently take place by or in the furnace device 110, and corresponds to the rising part at the beginning of the temperature profile in the diagram of
[0091] To clarify the above-mentioned heating and cooling processes for the diagram of
[0092] The diagram of
[0093] The method according to the first embodiment is characterized in that an austenite content of the product P is predicted for location II at which the slow cooling for the product P has ended. With regard to this predicted austenite content, the method according to the invention is then used to check whether this austenite content lies within a desired target range or corresponds to a desired target value., wherein when a deviation from the target range or target value is detected, at least one zone temperature of the furnace device 110 and/or the speed of the product in conveying direction F is adjusted and preferably regulated in such a way that the austenite content of the product P predicted for the second location II is within a desired quality window for the target value of the austenite content.
[0094] In addition to the processes that are already self-explanatory from the block diagram of
[0095] In a step (i), a quality window with regard to the austenite content is determined for the product P at the second location II. To determine this quality window, a maximum value and a minimum value are preferably calculated on the basis of measured values of the product P determined in a laboratory. The difference between the maximum value and the minimum value then defines the quality window in relation to the austenite content of the product, which content should be present at location II (i.e. after completion of the slow cooling). Advantageously, a target value is also determined or calculated, which lies between the maximum value and the minimum value and thus within the mentioned quality window.
[0096] The above-mentioned quality window for the austenite content after slow cooling is also shown in the illustration of HG. 8 (in the left-hand area thereof). The same also applies to the target value, which, as explained, Has between the maximum value and the minimum value.
[0097] To calculate or determine the aforementioned austenite content at location H, the control and/or regulating device 100 is equipped with a block 1 (e.g. a model or program) according to
[0098] In a step (ii) of the method according to the first embodiment, a temperature for the product P at the second location II is predicted by solving a heat transfer equation
[0099] in a manner known per se. As already explained above, this prediction of the temperatures for the product P can also be carried out by means of stored measurements. In any case, this temperature prediction takes place as a function of a temperature of the product P at a position upstream of the second location II, e.g. in the processing line B. For this purpose, the control and/or regulating device 100 is equipped with a block 2 (e.g. model or program) for the strip temperature calculation. The temperatures for the product P (also referred to as “strip temperatures” in
[0100] After block 3 has received the data for the strip temperatures predicted at location II, this block 3 is now used in a step (iii) to predict the austenite content of the product in the second position II on the basis of the temperature predicted in step (ii) using a metallurgical and/or data-based model. In the curve for the temperature profile of
[0101] Following this, in a step (iv), the method according to the invention according to the first embodiment checks whether the predicted austenite content is outside the quality window according to step (i). If this is the case, as mentioned above, at least one zone temperature of the furnace device 110 and/or the speed of the product in the conveying direction F is adjusted. This is preferably done in the manner of a regulation. This is done with the aid of block 4, as explained below.
[0102] For the first embodiment of the method according to the invention, step (iv) then further provides that a pre-control value, denoted by “21” in
[0103] The arrow “23” in
[0104] In any case, in the first embodiment of the method according to the invention, the regulation of specific zone temperatures of the furnace device 110 and/or the speed of the product in the conveying direction F, in particular through the use of the controller 7, is carried out in such a way that the austenite content predicted for location II of the product P returns to or remains in the quality window of step (i). Optimally, the austenite content predicted for location II corresponds to the associated target value, which lies within the quality window between the maximum value and the minimum value (see also
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[0106] With regard to blocks 3, 4 and 5, it is emphasized that a computing speed faster than real time has been selected or set for this purpose. This also applies mutatis mutandis to steps (ii) and (iii) of the method according to the invention.
[0107] The blocks 3, 4, 5 and 6 as well as the controller 7 are expediently permanently, and thus continuously, operated in the background for the heat treatment that is carried out for the product P with the furnace device 110. This makes it possible for the present invention to achieve an advantageously short reaction time with regard to possible changes hi input parameters, particularly when a coil change is pending, by adjusting the control of the furnace device 110 or the strip speed at an early stage, for example. Such an early reaction, which is achieved with the regulation according to the invention as a function of the predicted austenite content at location II, is symbolized in the diagram of
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[0112] The modified first embodiment of the method according to the invention essentially corresponds to the previously explained main variant of the first embodiment, with the strip temperatures (4) now being specified in the following manner: Quality windows are defined for the austenite content. These are derived from quality windows for the mechanical properties. In addition, the following steps take place: [0113] Quality windows for the slow cooling strip temperature are determined from the austenite quality windows and the prediction for the austenite contents (29). [0114] The window for the annealing temperature is a normal window or can be adjusted by the requirement for the austenite content or the capacity of the slow cooling via (31) [0115] These dynamic quality windows are then used in the specification of the strip temperatures (30).
[0116] A second embodiment for the method according to the invention is shown in the diagram of
[0117] It is noted that the temperature profile established for the product P in the method according to the second embodiment can also deviate from the profile of
[0118] Otherwise, the sequence of the method according to the second embodiment corresponds mutatis mutandis to the main variant of the first embodiment, so that reference is made thereto in order to avoid repetitions.
[0119] The present invention is particularly suitable for use in galvanizing lines, annealing lines or similar systems in which a metallic product, in particular in the form of a strip or sheet, is subjected to a heat treatment, the product being heated and/or cooled in a targeted manner. This means that the processing line B mentioned above can be a galvanizing line or an annealing line.
[0120] if the heating of the product P, which as explained takes place until reaching the first location I, is to be performed within a short time with correspondingly large temperature gradient, the invention can also use the inductor 112 (cf.
[0121] Finally, with regard to the implementation of a method according to the present invention, it is pointed out that the austenite content for the product P at the second location II (in the first embodiment) or at the third location III (in the second embodiment) is also determined by measurement, preferably non-destructively through the use of X-rays. The result of this measurement is then sent to the controller 7 and is used to verify the values predicted for the second location II or third location III and to correct these values in the event of a deviation. This is expressed in the block diagram of