A PROCESS FOR THE SYNTHESIS OF NANOPARTICLES OF TRANSITION METAL CHALCOGENIDES
20220194795 · 2022-06-23
Inventors
Cpc classification
C01P2002/72
CHEMISTRY; METALLURGY
C01P2004/62
CHEMISTRY; METALLURGY
C01P2004/64
CHEMISTRY; METALLURGY
International classification
Abstract
A process for the synthesis of transition metal chalcogenides (TMC) having formula (I). More particularly, the present work relates to a one pot single phase process for the synthesis of a TMC system having formula (I) by wet chemistry. Formula (I) is represented as A.sub.x-B.sub.y.
Claims
1. A one pot single phase process for the synthesis of a transition metal chalcogenide nanoparticle system having formula (I) by using wet chemical method, the process comprising: mixing and stirring both a transition metal precursor and a chalcogen precursor in the presence of a reducing agent and an accelerating agent and stirring at a temperature in the range of 100° C. to 300° C. for a time period varied from 30 min to 10 h to obtain the transition metal chalcogenide nanoparticle system having formula (I), wherein the formula (I) is represented as
Ax-By Formula (I) wherein, A is selected from the group consisting of iron, chromium, manganese, cobalt, and nickel; B is selected from the group consisting of selenium, sulphur, and tellurium; and Ax-By is selected from the group consisting of AB.sub.2, A.sub.3B.sub.4, A.sub.7B.sub.8 and AB; wherein the ratio of x and y is from 1:2 to 1:1.
2. The process as claimed in claim 1, wherein said system of formula (I) is selected from the group consisting of FeSe.sub.2, Fe.sub.3Se.sub.4, Fe.sub.7Se.sub.8, FeSe, Co.sub.3Se.sub.4, Ni.sub.3Se.sub.4 and MnSe.
3. The process as claimed in claim 1, wherein the size of as-synthesized transition metal chalcogenide nanoparticle is in the range of 5 nm to 350 nm.
4. The process as claimed in claim 1, wherein the shape of as-synthesized transition metal chalcogenide nanoparticle is selected from the group consisting of nano-rod, nano-sphere, nano-sheet, nano-platelet, nano-cube and mixed shape.
5. The process as claimed in claim 1, wherein the reducing agent is selected from the group consisting of oleylamine, oleic acid, 1-octadecene, octadecylamine, oleyl alcohol, pentylamine, ethylamine and n-octadecane.
6. The process as claimed in claim 1, wherein the accelerating agent is selected from the group consisting of 1-octadecene, oleic acid, oleylamine, octadecylamine, oleyl alcohol, pentylamine, and ethylamine.
7. The process as claimed in claim 1, wherein the transition metal precursor is selected from the group consisting of Tris(acetylacetonato) iron (III), Cobalt(III) acetylacetonate, Nickel(II) acetylacetonate and Manganese(III)acetylacetonate.
8. The process as claimed in claim 1, wherein the chalcogen precursor is Se powder.
9. A one pot single phase process for the synthesis of transition metal chalcogenides nanoparticles system wherein said system is Fe—Se system comprising the steps of: a) mixing Se powder and Fe(acac)3 at a temperature in the range of 25° C. to 30° C. in the presence of an organic solvent under the blanket of inert gas with constant magnetic stirring; b) raising the temperature to 40° C. followed by stirring for 30 min and taking the first sample of only Se powder; c) further increasing the temperature to 50° C. followed by stirring for 30 min and taking the second sample of only Se powder; and d) increasing the temperature up to 340° C. with the rate of 10° C./30 min and taking the sample at every 10° C. rise in temperature, as the temperature increases, wherein FeSe.sub.2 starts forming followed by Fe.sub.3Se.sub.4, Fe.sub.7Se.sub.8 and FeSe.
10. The process as claimed in claim 9, wherein said organic solvent is selected from the group consisting of oleylamine; oleylamine and 1-octadecene; and oleylamine and pre-dissolved Se powder in 1-octadecene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0028] The invention will now be described in detail in connection with certain preferred and optional embodiments, so that various aspects thereof may be more fully understood and appreciated.
[0029] The present invention provides a one-pot single phase process for the synthesis of a transition metal chalcogenide (TMC) nanoparticles (NPs) system having formula (I) by using wet chemical method, the process comprising mixing and stirring both a transition metal precursor and a chalcogen precursor in the presence of a reducing agent and an accelerating agent and stirring at a temperature in the range of 100° C. to 300° C. for a time period varied from 30 min to 10 h to obtain the TMC NPs system having formula (I).
The TMC NPs system having formula (I) is represented as
A.sub.x-B.sub.y Formula (I)
wherein,
[0030] A is selected from the group consisting of iron, chromium, manganese, cobalt, and nickel;
[0031] B is selected from the group consisting of selenium, sulphur, and tellurium; A.sub.x-B.sub.y is selected from AB.sub.2, A.sub.3B.sub.4, A.sub.7B.sub.8 and AB;
wherein the ratio of x and y are in ranges from 1:2 to 1:1.
[0032] The system of formula (I) is selected from FeSe.sub.2, Fe.sub.3Se.sub.4, Fe.sub.7Se.sub.8, FeSe, Co.sub.3Se.sub.4, Ni.sub.3Se.sub.4 and MnSe.
[0033] The size of as-synthesized TMC NPs are in the range of 5 nm to 350 nm. The shape of as-synthesized TMC NPs is selected from nano-rod, nano-sphere, nano-sheet, nano-platelet, nano-cube, and mixed shape.
[0034] Any organic solvent, which has the ability to make complex with transition metal (Fe) and chalcogen (Se) precursors, and simultaneously reduce them can be used as a reducing agent for TMC system. Moreover, any organic solvent can use as an accelerating agent which have the ability to make complex with chalcogen (Se powder). The particular temperature required for pure phase formation will strongly depends on the organic solvent. As going towards the stronger reducing and accelerating agent, the temperature and time for that particular phase changes.
[0035] The reducing agent is selected from oleylamine (OLA), oleic acid, 1-octadecene (1-ODE), octadecylamine, oleyl alcohol, pentylamine, ethylamine and n-octadecane. The accelerating agent is selected from 1-octadecene, oleic acid, oleylamine, octadecylamine, oleyl alcohol, pentylamine, and ethylamine.
[0036] The transition metal precursor is selected from Tris(acetylacetonato) iron (III) (Fe(acac).sub.3), Cobalt(III) acetylacetonate, Nickel(II) acetylacetonate and Manganese(III)acetylacetonate.
The chalcogen precursor is Se powder. [0037] In one of the features, the present invention provides a one pot single phase process for the synthesis of transition metal chalcogenides (TMC) nanoparticles system particularly Fe—Se system comprising the steps of: [0038] a) mixing Se powder and Fe(acac).sub.3 at room temperature (25° C. to 30° C.) in the presence of an organic solvent under the blanket of inert gas with constant magnetic stirring; [0039] b) raising the temperature to 40° C. followed by stirring for 30 min and taking the first sample of only Se powder; [0040] c) further increasing the temperature to 50° C. followed by stirring for 30 min and taking the second sample of only Se powder and [0041] d) increasing the temperature up to 340° C. with the rate of 10° C./30 min and taking the sample at every 10° C. rise in temperature, as the temperature increases, FeSe.sub.2 starts forming followed by Fe.sub.3Se.sub.4, Fe.sub.7Se.sub.8 and FeSe.
[0042] In each step 2 mL aliquots are withdrawn using a long needle-glass syringe. All the samples are stored in small glass vials and naturally quenched to room temperature (RT) for further investigation.
[0043] In another feature of the present invention, the organic solvent is selected from oleylamine (OLA); oleylamine & 1-octadecene (OLA & 1-ODE) and oleylamine (OLA) & pre-dissolved Se powder in 1-octadecene (1-ODE).
[0044] Three separate reactions are carried out with above procedure except the solvent conditions; in one reaction only OLA has been used as a solvent, in second reaction a combination of OLA and 1-ODE (in 3:2 ratio) has been used as a solvent; and in the last reaction Se powder was pre-dissolved in 1-ODE and used that as a Se precursor with OLA and Fe(acac).sub.3.
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TABLE-US-00001 TABLE 1 Results of diffraction patterns collected at various temperatures during the heating ramp. Fe Se Temperature- Reaction Precursor precursor Solvent range Phase A Fe(acac).sub.3 Se powder OLA RT-100° C. Se 110-130° C. Se + FeSe.sub.2 140-220° C. FeSe.sub.2 230-240° C. FeSe.sub.2 + Fe.sub.3Se.sub.4 250-270° C. Fe.sub.3Se.sub.4 280-340° C. Fe.sub.7Se.sub.8 B Fe(acac).sub.3 Se powder OLA + RT-100° C. Se (Se was pre- 1-ODE 110-230° C. FeSe.sub.2 dissolved in 240-250° C. FeSe.sub.2 + 1-ODE at Fe.sub.3Se.sub.4 30° C. for 260° C. Fe.sub.3Se.sub.4 + 6 h) FeSe.sub.2 270° C. Fe.sub.7Se.sub.8 280-300° C. FeSe
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TABLE-US-00002 TABLE 2 Results of phases formed at minimal possible temperature with pertinent time. Phases Solvent Ramping Rate Temp. Time Remarks FeSe.sub.2 OLA 2° C. min.sup.−1 150° C. 2 h Single phase FeSe.sub.2 NPs Fe.sub.3Se.sub.4 OLA 2° C. min.sup.−1 230° C. 8 h Fe.sub.3Se.sub.4 + FeSe.sub.2 2° C. min.sup.−1 240° C. 6 h (impurity phase) 2° C. min.sup.−1 250° C. 5 h 120° C.-0.5 h + 250° C. 4 h Fe.sub.3Se.sub.4 + FeSe.sub.2 2° C. min.sup.−1 up to 200° C. + (impurity phase) 2° C. min.sup.−1 up to 250° C. 2° C. min.sup.−1 260° C. 5 h 120° C.-0.5 h + 260° C. 2 h Single phase 2° C. min.sup.−1 up to 200° C. + Fe.sub.3Se.sub.4 NPs 2° C. min.sup.−1 up to 250° C. Fe.sub.7Se.sub.8 OLA 2° C. min.sup.−1 270° C. 4 h Fe.sub.3Se.sub.4 + FeSe.sub.2 (impurity phase) 5° C. min.sup.−1 up to 230° C. + 270° C. 4 h Fe.sub.7Se.sub.8 + Fe.sub.3Se.sub.4 2° C. min.sup.−1 up to 270° C. (impurity phase) 2° C. min.sup.−1 280° C. 4 h, 5 h 5° C. min.sup.−1 up to 230° C. + 280° C. 4 h Single phase 2° C. min.sup.−1 up to 280° C. Fe.sub.7Se.sub.8 NPs OLA 5° C. min.sup.−1 up to 230° C. + 280° C. 4 h Fe.sub.7Se.sub.8 2° C. min.sup.−1 up to 280° C. OLA + 1-ODE 5° C. min.sup.−1 up to 230° C. + 280° C. 4 h FeSe + Fe.sub.7Se.sub.8 2° C. min.sup.−1 up to 280° C. (impurity phase) OLA + 1-ODE 5° C. min.sup.−1 up to 230° C. + 280° C. 4 h Single phase 2° C. min.sup.−1 up to 280° C. FeSe NPs (Se powder was pre-dissolved in 1-ODE)
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TABLE-US-00003 TABLE 3 Magnetic parameters measured at 300K and 10K for Fe—Se system. H.sub.c and σ.sub.R represents the coercivity and remanence respectively obtained from hysteresis loops at various temperature. H.sub.c (Oe) σ.sub.R (emu/g) Phases 300K 10K 300K 10K FeSe.sub.2 146 200 ~0 0.4 Fe.sub.3Se.sub.4 1600 32000 1.2 7.3 Fe.sub.7Se.sub.8 1800 13800 2 8.6 FeSe 300 4400 0.1 0.4
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[0055] To control the size of transition metal chalcogenides (Fe.sub.3Se.sub.4), the reaction parameters are optimized to find suitable synthesis conditions to crystallize various sizes of Fe.sub.3Se.sub.4 compound by following the one-pot thermal decomposition method as shown in table 4 and the observed data shows that as the reaction temperature increases crystallite size also increases, table 5.
TABLE-US-00004 TABLE 4 Summary of the experimental conditions to control the size of the Fe.sub.3Se.sub.4 NPs. Fe Se Step 1 Step 2 Reac- Sol- pre- pre- Temp. Time Temp. Time Re- tion vent cursor cursor (° C.) (min) (° C.) (min) sults 1 OLA Fe(acac).sub.3 Se 120 30 260 120 S1 2 powder 300 80 S2 3 330 70 S3
[0056] Table 5 describes list of calculated crystallite size along different planes of all the as-synthesized Fe.sub.3Se.sub.4 NPs, indicating the influence of the temperature on the crystallite size of the products evolve out of solution chemistry.
TABLE-US-00005 TABLE 5 List of calculated crystallite size along different planes of all the as-synthesized Fe.sub.3Se.sub.4 NPs Crystallite size along following planes: d (±3 nm) Sample (−112) (202) (204) S1 33 25 22 S2 37 31 24 S3 42 35 26
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EXAMPLES
[0063] Following examples are given by way of illustration therefore should not be construed to limit the scope of the invention.
Example 1: Synthesis of the Fe—Se System to Examine the Phase Transformation
[0064] Synthesis of the Fe—Se System in OLA and 1-ODE. To study the effect of stoichiometry on the phase-transformation five prolonged reactions were performed by varying the amount of Se from 37.5 to 100 wt %, the stoichiometry of Fe/Se ranging from 1:0.75 (0.35 g, 0.059 g) to 1:2 (0.35 g, 0.158 g). All the reactions were carried out in the presence of 10 mL of 1-ODE and 15 mL of OLA in a 100 mL three-neck round-bottom (RB) flask under the blanket of nitrogen with constant magnetic stirring. The temperature was raised from 30 to 340° C. at a ramping rate of 2° C. min .sup.−1. For every 10° C. rise in the temperature, hold-time was ˜30 min. In each step, 2 mL aliquots were withdrawn using a long needle glass syringe to study the phase evolution. All the samples were stored in small glass vials and naturally quenched to RT for further investigation by wide-angle X-ray scattering (WAXS). The phase diagram was plotted after assembling the WAXS results, which inferred the effect of stoichiometry along with temperature on phase transformation of the Fe—Se system.
Example 2: Synthesis of the Fe—Se System in OLA
[0065] To study the effect of solvents on phase transformation one synthesis was done by following the same procedure as mentioned above except that only the OLA (15 mL) was used as an organic solvent with the stoichiometry of 1:1.
Example 3: Synthesis of the Fe—Se System in OLA and Predissolved Se Powder in 1-ODE
[0066] In order to examine the effect of solvents, one more reaction was done with the same procedure as mentioned earlier except that the Se powder was predissolved in 1-ODE under a
nitrogen environment with constant magnetic stirring at 30° C. for 6 h.
Example 4: Synthesis of FeSe.SUB.2 .NPs
[0067] In a conventional reaction, 0.353 g (1 mmol) of Fe(acac).sub.3 and 0.158 g (2 mmol) of Se powders were added to 15 ml of OLA in a 100 mL three-neck round bottom (RB) flask. The mixture was stirred under a flow of high-purity nitrogen gas at 30° C. Then the temperature was raised to 150° C. at a ramping rate of 2° C. min.sup.−1 and kept at 150° C. for 2 h. A thermometer was placed inside the RB-flask and the temperature was kept stable within ±1.0° C. during the 2 h long dwell-time at 150° C. The solution was cooled to RT by removing the heating source. After cooling, 20 ml of 2-propanol was added to the solution to give a black precipitate, which was separated from the solution by centrifugation. The obtained NPs were rewashed with the mixture of 15 ml hexane and 10 ml 2-propanol. Finally, the product was dried in a vacuum at 28° C. and utilized for further characterization.
Example 5: Synthesis of Fe.SUB.3.Se.SUB.4 .NPs
[0068] A 0.53 g (1.5 mmol) portion of Fe(acac).sub.3 and 0.158 g (2 mmol) of Se powder were mixed in 15 mL of OLA in a 100 mL three-neck RB flask. The mixture was heated to 120° C. and maintained for 30 min. Then, the temperature was raised at a heating rate of 2° C. min.sup.−1 up to 200° C. and 5° C. min.sup.−1 was used to reach a maximum temperature of 260° C.; at which the sample was maintained for 2 h.
Example 6: Synthesis of Fe.SUB.7.Se.SUB.8 .NPs
[0069] A 0.618 g (1.75 mmol) of Fe(acac).sub.3 and 0.158 g (2 mmol) of Se powder were added in 15 mL of OLA in a 100 mL three-neck RB flask. The mixture was heated to the designed temperature at a ramping rate of 5° C. min.sup.−1 from 30° C. to 230° C. and then after ramping rate was decreased to 2° C. min.sup.−1 up to 280° C., and kept for 4 h.
Example 7: Synthesis of FeSe NPs
[0070] This synthesis is similar to the synthesis of Fe.sub.7Se.sub.8 NPs with stoichiometry 1:1 except that the Se powder was pre-dissolved in 11 mL of 1-ODE at 30° C. with constant magnetic stirring for 6 h.
Example 8: Synthesis with Different Solvents
[0071] These syntheses are similar to the above synthesis except that 1-octadecene, octadecylamine and n-octadecane was used instead of OLA.
Example 9: Synthesis of Co.SUB.3.Se.SUB.4 .NPs
[0072] A 1.5 mmol portion of Cobalt(III) acetylacetonate (Co(acac).sub.3) and 2 mmol of Se powder were mixed in 15 mL of OLA in a 100 mL three-neck RB flask. The mixture was heated to 120° C. and maintained for 30 min. Then, the temperature was raised at a heating rate of 2° C. min.sup.−1 up to 200° C. and 5° C. min.sup.−1 was used to reach a maximum temperature of 300° C.; at which the sample was maintained for 2 h.
Example 10: Synthesis of Ni.SUB.3.Se.SUB.4 .NPs
[0073] A 1.5 mmol portion of Nickel(II) acetylacetonate (Ni(acac).sub.2) and 2 mmol of Se powder were mixed in 15 mL of OLA in a 100 mL three-neck RB flask. The mixture was heated to 120° C. and maintained for 30 min. Then, the temperature was raised at a heating rate of 2° C. min.sup.−1 up to 200° C. and 5° C. min.sup.−1 was used to reach a maximum temperature of 300° C.; at which the sample was maintained for 2 h.
Example 11: Synthesis of MnSe NPs
[0074] A 2 mmol portion of Manganese(III)acetylacetonate (Mn(acac).sub.3) and 2 mmol of Se powder were mixed in 15 mL of OLA in a 100 mL three-neck RB flask. The mixture was heated to 120° C. and maintained for 30 min. Then, the temperature was raised at a heating rate of 2° C. min.sup.−1 up to 200° C. and 5° C. min.sup.−1 was used to reach a maximum temperature of 300° C.; at which the sample was maintained for 2 h.
Advantages of the invention: [0075] 1. The present method is simpler and economical than solid state route and required relatively lower temperature. [0076] 2. This method is capable of giving high purity in phases and by this route it is easy to control the size, shape, and crystalline structure. [0077] 3. It is possible to control the size of NPs by varying the temperature with pertinent time as well as shape by changing the solvents. [0078] 4. This route is not only applicable for these 4 phases but also for other iron chalcogenide phases. [0079] 5. Various other transition metal chalcogenides consisting of metal atoms (Fe, Cr, Mn, Co, and Ni) and chalcogen atoms (S, Se, Te) can also be synthesized by this route after optimizing the reaction conditions (temperature, precursors, solvents).