DC-DC CONVERTER BASED ON PIEZOELECTRIC RESONATOR
20220200449 · 2022-06-23
Inventors
- David J. PERREAULT (Cambridge, MA, US)
- Jessica BOLES (Murfreesboro, TN, US)
- Joshua PIEL (Fairfax Station, VA, US)
Cpc classification
H02M3/158
ELECTRICITY
H02M1/0095
ELECTRICITY
H02M1/0058
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A dc-dc converter can include a plurality of switches, a piezoelectric resonator (PR) for power stage energy storage, and a means for controlling one or more switching sequences. The switches operate in accordance with the switching sequences to transfer energy from the input to the output via the PR while providing low-loss resonant soft-charging of the PR's capacitance. The switching sequences include: connected stages in which a first and second PR terminals are both connected to one of the input, the output, or the other PR terminal; and open stages in which at least one of the first or second PR terminal is not connected by a closed switch to one of the input, the output, or the other PR terminal.
Claims
1. A dc-dc converter having an input and an output comprising: a plurality of switches; a piezoelectric resonator (PR) having a first terminal and a second terminal, wherein the switches operate in accordance with one or more switching sequences to transfer energy from the input to the output via the PR while providing low-loss resonant soft-charging of the PR's capacitance, the switching sequences including: connected stages in which the first PR terminal and the second PR terminal are both connected to one of the input, the output, or the other PR terminal, and open stages in which at least one of the first PR terminal or the second PR terminal is not connected by a closed switch to one of the input, the output, or the other PR terminal; and means, coupled to the plurality of switches, for controlling the switching sequences, wherein at least one of the switching sequences includes at least six stages alternating between connected stages and open stages in which the connected stages each comprise a connection of the first PR terminal or the second PR terminal to one of the input or the output and a connection of the other PR terminal to a different node of the converter.
2. The dc-dc converter of claim 1, wherein at least one of the switching sequences includes at least six stages alternating between connected stages and open stages in which one of the connected stages comprises a zero stage in which the first PR terminal and the second PR terminal are connected.
3. The dc-dc converter of claim 1, wherein at least one of the switching sequences provides zero-voltage switching (ZVS) of each of the switches.
4. The dc-dc converter of claim 3, wherein the at least one of the switching sequences that provides ZVS includes at least one open stage during which the change voltage on the first and second PR terminals is split into two sections.
5. The dc-dc converter of claim 1, wherein at least one of the switching sequences includes at least eight stages.
6. The dc-dc converter of claim 1, wherein the switching sequences include one or more switching sequences that has exactly one span of positive PR resonant current and exactly one span of negative PR resonant current.
7. A dc-dc converter having an energy storage element consisting essentially of a piezoelectric resonator (PR), the converter comprising: a plurality of switching elements; a piezoelectric resonator (PR) configured for power stage energy storage, the PR having first and second terminals selectively coupled to the plurality of switching elements, wherein the plurality of switching elements are arranged to operate in accordance with one or more switching sequences that provide low-loss resonant soft charging of the PR's capacitance; and a control means, coupled to the plurality of switching elements, for controlling the plurality of switching elements according to the one or more switching sequences.
8. The converter of claim 7, wherein at least one of the switching sequences has at least six (6) stages.
9. The converter of claim 7, wherein at least one of the switching elements includes a unidirectional-blocking switch.
10. The converter of claim 7, wherein the plurality of switching elements includes four unidirectional-blocking switches.
11. The converter of claim 10, wherein the unidirectional-blocking switches are provided as field effect transistors.
12. The converter of claim 10, wherein the unidirectional-blocking switches are provided as metal oxide semiconductor field effect transistors (MOSFETs).
13. The converter of claim 7, wherein at least one of the switching elements includes a diode switch.
14. A two-stage dc-dc converter comprising: a piezoelectric-resonator (PR) converter stage having an energy storage element consisting essentially of a PR and switching sequences that utilize the PR as an energy transfer component; and a switched capacitor (SC) converter stage coupled to the PR converter stage in a cascaded arrangement.
15. (canceled)
16. The dc-dc converter of claim 1, wherein the PR is disposed within a switched capacitor (SC) converter comprising one or more capacitors for energy storage.
17. The dc-dc converter of claim 17, wherein the switching sequences utilize both the SC converter capacitors and the PR as energy transfer components.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The manner of making and using the disclosed subject matter may be appreciated by reference to the detailed description in connection with the drawings, in which like reference numerals identify like elements.
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[0034] The drawings are not necessarily to scale, or inclusive of all elements of a system, emphasis instead generally being placed upon illustrating the concepts, structures, and techniques sought to be protected herein.
DETAILED DESCRIPTION
[0035] Referring to
[0036] Converter 106 can include one or more piezoelectric resonators (PRs) and one or more switches arranged in given topology to selectively couple the input and output voltages 102, 104 to the PR electrodes. The one or more PRs may comprise all, or substantially all, of the energy transfer components of converter 106. For example, converter 106 may not include any capacitors, magnetics, or other energy storage components other than the one or more PRs. Thus, converter 106 may be referred to as a “PR-based” converter. Examples of topologies that can be used within converter 106 are shown and described in the context of
[0037] Switching controller 108 can include hardware and/or software configured to control switches within converter 106 according to one or more switching sequences. A switching sequence can be selected to provide low-loss soft charging of the PR capacitance. Examples of switching sequences that can be implemented within controller 108 are described in detail below. In some embodiments, controller 108 can be provided as an application specific integrated circuit (ASIC).
[0038] Referring to
[0039] Referring to
[0040] Referring again to
[0041] The illustrative system 200 includes three nodes: positive input 208a, positive output 208b, and ground 208c. Thus, there are six distinct ways the PR 206 can be connected between the source 202 and the load 204. These six connections result in the following possible voltages v.sub.p applied to the PR 206: V.sub.in, −V.sub.in, V.sub.in−V.sub.out, V.sub.out−V.sub.in V.sub.out, −V.sub.out. In addition to these connections, the PR's terminals 210a, 210b can also be short-circuited (creating a “zero stage”) or open-circuited (creating an “open stage”). It is appreciated herein that short-circuiting or open-circuiting the PR's terminals can be done to redistribute energy within the PR.
[0042] As used herein, a “switching sequence” refers to the order of specific stages (defined by the PR terminal connections) in a switching cycle. In some embodiments, a switching sequence may be selected based on one or more of the following assumptions/criteria:
[0043] 1. A switching sequence may include a predetermined minimum number of stages.
[0044] 2. All connected stages have open stages between them so that v.sub.p can resonate to voltages required for soft charging C.sub.p at the stage transitions.
[0045] 3. The switching sequence contains at least two connected stages (to balance energy transfer to/from the PR over a switching cycle). The combination of these stages contains at least one connection each to V.sub.in and V.sub.out.
[0046] 4. The same connected switching stage cannot repeat itself, even with an open stage in between.
[0047] 5. The same switching stages in a different order is considered a different switching sequence, whereas the same order of switching stages with a different “first” stage is considered the same switching sequence.
[0048] 6. Inverting all stages of a switching sequence results in the same switching sequence (with opposite PR polarity).
[0049] 7. An “open stage” refers to the entire span of resonance between connected stages, regardless of how it may change mid-stage due to parasitic capacitances.
[0050] These assumptions/criteria reduce the number of viable switching sequences to those having even numbers of stages and a minimum of four stages. Enumerating all possible sequences and filtering the results based on the above criteria can yield seven (7) distinct four-stage switching sequences and thirty-three (33) distinct six-stage sequences.
[0051] The enumerated switching sequences can be filtered based on physical requirements for power conversion and practical considerations. For this downselection process, it can be assumed that positive average power flow from V.sub.in and/or to V.sub.out is desired for each connected stage where V.sub.p≠0. For this to be true, i.sub.L may be on average positive during connected stages where V.sub.p=V.sub.in, V.sub.in−V.sub.out, or −V.sub.out and may be on average negative for connected stages where V.sub.p=−V.sub.in−V.sub.out−V.sub.in, and V.sub.out. Average i.sub.L constraints also apply to open stages, which require a particular charge redistribution to charge/discharge v.sub.p. Positive i.sub.L removes charge from C.sub.p and therefore decreases v.sub.p, while negative i.sub.L increases v.sub.p.
[0052] It is recognized herein that switching sequences that can be completed in one PR resonant period (one cycle of energy exchange between L and C.sub.r, referring to the modeled PR 206) may be preferred. A sequence that spans more than one resonant period would require more redistribution of energy within the PR 206 during open and zero states (during which energy is dissipated in R), higher and/or bidirectional switch blocking requirements (since v.sub.p may peak during an open state), or connected stages with significant reverse power flow to avoid these.
[0053] To identify preferred switching sequences, the aforementioned i.sub.L polarity constraints can be mapped for each stage of a switching sequence as shown in Table 1.
TABLE-US-00001 TABLE 1 V.sub.p sequence: V.sub.in open V.sub.in - V.sub.out open V.sub.out open i.sub.L polarity: + + + + − −
[0054] Table 1 shows an illustrative i.sub.L mapping for V.sub.in>2V.sub.out, where+ and − indicate positive or negative current as required by the necessary charge transfer. The illustrated sequence can be completed in one PR resonant cycle. For a switching sequence to be completed in one PR resonant cycle, it may require only one span (one or multiple stages back-to-back) of positive i.sub.L and only one span of negative i.sub.L. Filtering the potential switching sequences to only those that can be completed in one cycle can yield seven (7) four-stage and twenty (20) six-stage switching sequences each for V.sub.in>V.sub.out and V.sub.in<V.sub.out.
[0055] It is appreciated herein that periodic steady state operation requires balance of both energy and charge on the PR across the switching cycle. For six-stage switching sequences (which can be adapted to four-stage), the following Conservation of Energy (CoE) equation must hold, wherein V.sub.p denotes the constant value of v.sub.p during a connected stage and q equals the net charge transferred by i.sub.L in that stage (with polarity specified by the above i.sub.L constraints):
E.sub.1+E.sub.3+E.sub.5=V.sub.p1q.sub.1+V.sub.p3q.sub.3+V.sub.p5q.sub.5=0 (1)
[0056] Switching sequences for which the energy terms in equation (1) are either all positive or all negative (i.e., the only solution is q.sub.1=q.sub.3=q.sub.5=0) are not capable of balancing the PR's energy and can therefore be eliminated from consideration.
[0057] Furthermore, the following Conservation of Charge (CoC) equations must hold for C.sub.p and C.sub.r, respectively:
q.sub.2+q.sub.4+q.sub.6=0 (2)
q.sub.1+q.sub.2+q.sub.3+q.sub.4+q.sub.5+q.sub.6=0 (3)
[0058] Combining these two equations shows that the charge transfer during connected stages must also be balanced:
q.sub.1+q.sub.3+q.sub.5=0 (4)
[0059] Inserting equation (4) into equation (1) results in a general equation that can be satisfied to ensure energy balance and charge balance on the PR given a certain switching sequence. For a given switching sequence, the solution to this equation with correct q polarities is the complete voltage conversion range for which this balance holds and the switching sequence is useful; the conversion ranges for the final switching sequences are summarized in Table 2.
TABLE-US-00002 TABLE 2 Positive Instantaneous Modification for Soft Power and Switching (required Switching Applicable Voltage Unidirectional if only 2 active Sequence Conversion Range Blocking Switches Topology switches used) V.sub.in−V.sub.out, Zero, V.sub.out V.sub.in > 2V.sub.out i.sub.L1 = i.sub.L4 = 0 (1) FIG. 5A* i.sub.L4 = i.sub.L6B = 0, V.sub.p6B = V.sub.in (1, a) 2V.sub.out > V.sub.in > V.sub.out i.sub.L3 = i.sub.L6 = 0 (1) FIG. 5A i.sub.L3 = i.sub.L6B = 0, V.sub.p6B = V.sub.in(1, a) V.sub.in, V.sub.in−V.sub.out, V.sub.out 2V.sub.out > V.sub.in > V.sub.out i.sub.L1 = i.sub.L4 = 0 (2) FIG. 5A i.sub.L1 = i.sub.L4B = 0, V.sub.p4B = 0 (2, a) V.sub.in−V.sub.out, −V.sub.out, Zero V.sub.in > V.sub.out i.sub.L1 = i.sub.L4 = 0 (3) Fig. 5C** i.sub.L1 = i.sub.L4B = 0, V.sub.p4B = −V.sub.in (3, c) FIG. 5E* i.sub.L4 = i.sub.L6B = 0, V.sub.p6B = V.sub.in (3, e) FIG. 5F* No change V.sub.in, Zero, V.sub.out V.sub.in < V.sub.out i.sub.L3 = i.sub.L6= 0 (4) FIG. 5B* i.sub.L2B = i.sub.L6 = 0, V.sub.p2B = V.sub.in−V.sub.out (4, b) FIG. 5D, No change FIG. 5I* V.sub.in > V.sub.out i.sub.L1 = i.sub.L4 = 0 (4) FIG. 5C i.sub.L1 = i.sub.L4B = 0, V.sub.p4B = V.sub.out−V.sub.in (4, c) FIG. 5A, No change FIG. 5H* V.sub.in, −V.sub.out, Zero Any i.sub.L1 = i.sub.L4 = 0 (5) FIG. 5E No change V.sub.in, Zero, V.sub.out−V.sub.in 2V.sub.in < V.sub.out i.sub.L3 = i.sub.L6 = 0 (6) FIG. 5D i.sub.L3 = i.sub.L6B = 0, V.sub.p6B = V.sub.out (6, d) V.sub.in < V.sub.out < 2V.sub.in i.sub.L1 = i.sub.L4 = 0 (6) FIG. 5D* i.sub.L4 = i.sub.L6B = 0, V.sub.p6B = V.sub.out (6, d) V.sub.in, V.sub.out−V.sub.in, V.sub.out V.sub.in < V.sub.out < 2V.sub.in i.sub.L3 = i.sub.L6 = 0 (7) FIG. 5D* i.sub.L2B = i.sub.L6 =0, V.sub.p2B = 0 (7, d) V.sub.in, V.sub.in−V.sub.out, Zero V.sub.in < V.sub.out i.sub.L1 = i.sub.L4= 0 (7) FIG. 5B* i.sub.L4 = i.sub.L6B = 0, V.sub.p6B = V.sub.out (8, b) FIG. 5E i.sub.L1 = i.sub.L4B = 0, V.sub.p4B = −V.sub.out (8, e) FIG. 5G* No change
[0060] Table 2 shows a summary of switching sequences and their constraints derived according to the concepts and techniques disclosed herein. Voltage conversion ranges can be calculated using equations (1)-(4) above. Practical constraints for i.sub.L are described below. Number/letter codes (e.g. “(1)”) next to the i.sub.L constraints in the third and fifth columns of Table 2 correspond to the efficiency curves in
[0061] Switching sequences for which the general equation (4) cannot be satisfied without q.sub.1=q.sub.3=q.sub.5=0 are not capable of both energy and charge balance and, thus, may be eliminated from consideration. Switching sequences for which only very specific voltage conversion ratios can satisfy this equation (e.g., V.sub.in=V.sub.out or V.sub.in=2V.sub.out) may be deemed trivial and also eliminated. Filtering according to these criteria can eliminate all four-stage switching sequences. That is, no four-stage switching sequence may be useful outside of fixed voltage conversion ratios. By contrast, nine (9) six-stage sequences (each with step-up and step-down versions) can be identified as being capable of balancing the PR's energy and charge across a range of voltage conversion ratios.
[0062] The switch implementations needed to realize various switching sequences (e.g., the sequences illustrated in Table 2) can vary widely in terms of switch quantity and voltage blocking capability. A converter with a high number of switches is generally more complex to implement, and switches that block bidirectional voltage may be difficult to physically realize. In general, each distinct terminal connection requires its own switch, and there are three node options (positive input 208a, positive output 208b, ground 208c) to which both PR terminals 210a, 210b can be tied for zero stages. For the six-stage sequences described herein, implementations that require less than or more than four switches tend to require bidirectional voltage blocking switch(es). Filtering the switching sequences that only require four unidirectional-blocking switches (inclusive of three-switch topologies with one bidirectional-blocking switch) results in five (5) remaining switching sequences. Table 2 summarizes both the step-up and step-down versions of these switching sequences-eight (8) in total—and their corresponding topologies, which are shown in
[0063]
TABLE-US-00003 TABLE 3 Parameter: C.sub.p L C.sub.r R f.sub.res Value: 4.3 nF 1.3 mH 1.4 nF 2.4 Ω 114 kHz
[0064] Table 3 shows measured PR model parameters that may correspond to APC INTERNATIONAL part 790 (844 material disc with diameter 19.8 mm and thickness 0.8 mm). Such parameter values can be determined, for example, by curve fitting the PR's measured impedance.
[0065] To understand the progression of the PR's state variables (v.sub.p, i.sub.L, and v.sub.r) throughout a particular switching sequence, these states can be mapped into a state space described with a pair of state planes as shown in
[0066] During the connected stages (i.e., stages 1, 3, and 5 in this example), v.sub.p may stay constant (V.sub.p) at some combination of ±V.sub.in±V.sub.out, and 0 depending on the PR terminal connections. L and C.sub.r resonate in the equivalent circuit 400 of
[0067] During the open stages (i.e., states 2, 4, and 6 in this example), all three state variables participate in resonance, and the effective capacitance reduces to the series combination of C.sub.p and C.sub.r:
[0068] The center of resonance on the state plane for v.sub.p and V.sub.r during open stages depends on the variable states when the stage begins. The center of resonance for i.sub.L is still 0, and the center of resonance for V.sub.ceff is also 0, yielding the resonant circuit in
[0069] The center of resonance V.sub.o is the voltage for which the energy in C.sub.p and C.sub.r equal this value:
[0070] It should be noted that R generally does not affect the center of resonance for either connected or open stages, but it can damp the resonance and therefore dissipates energy during both.
[0071] The ideal periodic steady state solution for a given switching sequence can be determined using equations that enforce Conservation of Energy (CoE) and Conservation of Charge (CoC) during the switching stages, assuming the final variable states equal the first variable states and that v.sub.p always reaches the voltage necessary to soft-charge C.sub.p. These equations rely only on the state variable values at each switching stage transition point, with their subscript numbers indicating the stage that follows (these numbers correspond to the transition points labeled in
[0072] Connected stages have the following CoE constraint, where v.sub.p is defined (V.sub.p) based on the PR's terminal connections.
C.sub.r(V.sub.r1−V.sub.p).sup.2+Li.sub.L1.sup.2=C.sub.r(V.sub.r2−V.sub.p).sup.2+Li.sub.L2.sup.2 (11)
[0073] Open stages for the PR have both a CoE constraint and a CoC constraint since v.sub.p changes through resonance with the PR's other elements, as represented by the following equations.
C.sub.pV.sub.p2.sup.2+C.sub.r.sup.v2.sub.r2+Li.sub.L2.sup.2=C.sub.pV.sub.p3.sup.2+C.sub.rv.sub.r3.sup.2+Li.sub.L3.sup.2 (12)
C.sub.p(V.sub.p3−V.sub.p2)=−C.sub.r(V.sub.r3−V.sub.r2) (13)
[0074] These equations can be solved using an analytic solver constrained by the i.sub.L polarity requirements previously discussed, e.g., equations (1)-(4). Six-stage sequences have three connected stages and three open stages, which translate to nine total equations and twelve variables before applying practical constraints.
[0075] Once a periodic steady state solution has been obtained, the time duration of each stage can be calculated using the variable states at each stage transition. In some embodiments, this can be done by multiplying the resonant period of a given stage's equivalent circuit times the proportion of its resonant period completed during the stage. For a connected stage, this can involve calculating the angle between the two vectors created by the stage's start and end points-both referenced to the center of resonance (V.sub.p, 0)—on the i.sub.L vs. V.sub.r normalized state plane. If a connected stage occurs in only one quadrant of the state plane, that angle can be calculated and used to calculate the stage's time duration as follows:
[0076] Similarly, the time duration of an open stage can be calculated using the angle between the vectors created by the stage's i.sub.L and inductor voltage (V.sub.p−v.sub.r) start and end points (both referenced to (0,0)). This takes the following form for an open stage in one quadrant of the i.sub.L vs. V.sub.p−v.sub.r state plane, and can then be multiplied by the LC.sub.eff resonant period to calculate time duration:
[0077] If a stage spans more than one quadrant of the state plane, this strategy for calculating stage time duration still applies, however consideration may be given to each quadrant when calculating the angle between the vectors.
[0078]
[0079] Referring to
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TABLE-US-00004 TABLE 4 Switching Topology Sequence t.sub.1 t.sub.2 t.sub.3 t.sub.4 t.sub.5 t.sub.6 FIG. 5A V.sub.in, V.sub.in-V.sub.out, V.sub.out S1 S4 S1 S1 S3 * (S3, S2) S2 S4 S4 V.sub.in, Zero, V.sub.out S1 S4 * (S1, S3) S2 S3 S2 S2 S4 S4 V.sub.in-V.sub.out, Zero, V.sub.out S1 S3 S3 S2 S3 S2 S2 S4 * (S4, S1) FIG. 5B V.sub.in, V.sub.in-V.sub.out, Zero S1 S4 S1 S1 S3 S3 S2 S3 * (S2, S4) V.sub.in, Zero, V.sub.out S1 S4 * (S1, S3) S2 S3 S2 S2 S4 S4 FIG. 5C V.sub.in, Zero, V.sub.out S1 S4 S1 S1 S3 * (S3, S2) S2 S4 S4 V.sub.in-V.sub.out, -V.sub.out, Zero** S2 S3 S2 S2 S4 * (S4, S1) S1 S3 S3 FIG. 5D V.sub.in, V.sub.out-V.sub.in, V.sub.out S1 S4 * (S1, S3) S2 S3 S2 S2 S4 S4 V.sub.in, Zero, V.sub.out-V.sub.in S1 S4 S1 S1 S3 S3 S2 S3 * (S2, S4) V.sub.in, Zero, V.sub.out S1 S4 S1 S1 S3 * (S3, S2) S2 S4 S4 FIG. 5E V.sub.in, V.sub.in-V.sub.out, Zero S1 S4 S1 S1 S3 * (S3, S2) S2 S4 S4 V.sub.in, -V.sub.out, Zero S1 S4 * (S1, S3) S2 S3 S2 S2 S4 S4 V.sub.in-V.sub.out, -V.sub.out, Zero S1 S3 S3 S2 S3 S2 S2 S4 * (S4, S1) FIG. 5F V.sub.in-V.sub.out, -V.sub.out, Zero S1 — S2 — S3 — FIG. 5G V.sub.in, V.sub.in-V.sub.out, Zero S2 — S3 — S1 — FIG. 5H V.sub.in, Zero, V.sub.out S1 — S2 — S3 — FIG. 5I V.sub.in, Zero, V.sub.out S1 — S2 — S3 —
[0088] Table 4 shows switching sequences that can be used in conjunction with the topologies of
[0089] Referring to
[0090] The periodic steady state system of equations described above does not consider the effects of R (as illustrated in the BVD model of
[0091] Connected stages can be described by the following differential equations, where v.sub.p is constant (V.sub.p):
[0092] Open stages have these same equations plus the following additional equation to describe the change in v.sub.p. C.sub.p in this equation may be adjusted to consider parasitic capacitance if needed.
[0093] Like in the ideal case, v.sub.p, v.sub.r, and i.sub.L resonate to the next stage's initial values. With two equations for each connected stage and three equations for each open stage, this time-domain system has fifteen equations for a six-stage switching sequence. Its unknowns are the same transition point variable states plus the six time durations of each stage, amounting to eighteen (18) total variables. This method for obtaining an exact periodic steady state solution considering R has been used to calculate PR efficiencies and switching times as described herein.
[0094] Degrees of freedom in the periodic steady state system of equations can be used to apply constraints for desired operation. In some embodiments, constraints can be selected to improve performance by requiring only positive instantaneous power transfer and, in some cases, zero-voltage soft switching of the transistors used to implement the switches.
[0095] Constraining for only positive instantaneous power transfer both from the source and to the load removes loss due to circulating currents between the PR and the source/load system. With unidirectional voltage blocking switches, this constraint requires v.sub.p to resonate to exactly its desired voltage, without overshoot, during open stages before the highest and lowest V.sub.p connections. Also, i.sub.L must change polarity exactly when v.sub.p reaches the desired voltage for those stages as illustrated in the state planes 300 and 320 of
[0096] Some switching sequences have a zero stage either during or surrounding an i.sub.L zero crossing, so the definition of the exact crossing point does not affect instantaneous power transfer to or from the source/load system. In these cases, the zero stage itself can also be constrained for only single direction current flow to prevent unnecessary circulating current, with the polarity of i.sub.L determined by the charge that must be transferred for charge balance across the cycle. This allows a second i.sub.L zero crossing point to be defined for cases with only one constraint for positive instantaneous power transfer.
[0097] Thus, the two i.sub.L zero crossing points can be defined for all switching sequences, and resulting i.sub.L variable constraints are summarized in Table 2. Such constraints reduce the degrees of freedom in the periodic steady state system of equations to only one, which can be used to modulate power.
[0098] The viable PR-based converter implementations and switching sequences summarized in Table 2 facilitate soft charging of the PR, but not necessarily zero voltage switching (ZVS) of the switches. Topologies that have only one floating node (i.e., one terminal of PR is tied to the source/load system) inherently require ZVS in order to soft charge the PR since C.sub.p and all the switch capacitances exist between the same floating node and a fixed DC voltage. Thus, ZVS naturally occurs across the entire six-stage switching cycle for the topologies shown in
[0099] For a six-stage switching cycle, topologies that have two floating nodes (i.e., neither terminal of PR is tied to the source/load system as in topologies of
[0100] Soft-switching can be provided (and ideally ensured) with topologies shown in
[0101]
[0102] Altering an open stage in this way to achieve soft switching in the topologies of
[0103] In the topologies of
[0104] All topology and switching sequence combinations that can be implemented using only two active switches are distinguished with an asterisk (*) next to their required current constraints in Table 2.
[0105] It may be desirable to realize PR-based converters that achieve efficiencies competitive with existing converter architectures. PRs tend to have very high mechanical quality factors Q.sub.m, which serves as a figure of merit for the PR's mechanical resonance. The PR's efficiency is dependent on Q.sub.m but also how much of its stored energy can be transferred to the output per cycle, which varies by implementation.
[0106] Thus, PR energy conversion metrics can be calculated and compared for proposed implementations using the exact periodic steady state solution considering R, as described above in conjunction with equations (16)-(18).
[0107]
[0108] As illustrated in
[0109] Switching sequences that produce shifted versions of the same i.sub.L profile (e.g., shifted by V.sub.p, rotated by 180°, and/or inverted) result in the same PR efficiencies. Switching sequences V.sub.in, V.sub.in−V.sub.out, V.sub.out and V.sub.in−V.sub.out, Zero, V.sub.out are an example of this for 2V.sub.out>V.sub.in>V.sub.out. These switching sequences have the same state planes rotated by 180° and V.sub.p, —shifted by V.sub.out, which translates to the same energy loss per cycle. These two switching sequences have the highest efficiencies for the step down case, V.sub.in−V.sub.out, Zero, V.sub.out produces estimated efficiencies of more than 90% with this particular PR for V.sub.out/V.sub.in>0.3.
[0110] These PR efficiency values may be considered as simply an upper bound for realistic operation; these calculations assume switch non-idealities to be negligible compared to those of the PR, and they also assume perfect switching times (for ZVS, energy balance, etc.) according to the periodic steady state solution. However, these calculations illustrate energy transfer capabilities of different implementations that can be used to compare and select between them, according to some embodiments.
[0111]
[0112] Converter 900 can be connected to a source 950 and a load 952, as shown. Load 952 can be a voltage source load or a resistive load. PR 902 can have the parameters that are the same as or similar to those shown in Table 3.
[0113] Converter 900 may be operated using the V.sub.in−V.sub.out, Zero, V.sub.out switching sequence. As can be seen by plot 802 in
[0114]
[0115] Referring to
[0116] It is appreciated herein that the relationship between a topology's six-stage and eight-stage sequences suggests a multi-dimensional space of operating modes with varying durations for each of the four potential connected stages. The six-stage sequences are the boundaries for this space, and the eight stage sequence spans from one boundary to another. An efficiency comparison of six-stage switching sequences may compare the extremes of this space and points to the corners of it that most effectively use the PR. Intentional use of the eight-stage sequence can provide added flexibility for tuning and an additional degree of freedom for regulation while maintaining soft charging, ZVS, and positive instantaneous power flow.
[0117] To search for other potential eight-stage sequences, sequences for each topology structure can be enumerated, yielding eight sequences for each of the three structures (24 total), wherein
TABLE-US-00005 TABLE 5 Switching Topology Sequence t.sub.1 t.sub.2 t.sub.3 t.sub.4 t.sub.5 t.sub.6 t.sub.7 t.sub.8 FIGS. 5A, 5B V.sub.in, V.sub.in-V.sub.out, Zero, V.sub.out S1 S4 S1 S1 S3 S3 S2 S3 S2 S2 S4 S4 FIGS. 5C, 5D V.sub.in, Zero, V.sub.out-V.sub.in, V.sub.out S1 S4 S1 S1 S3 S3 S2 S3 S2 S2 S4 S4 FIG. 5E V.sub.in, V.sub.in-V.sub.out, -V.sub.out, Zero S1 S4 S1 S1 S3 S3 S2 S3 S2 S2 S4 S4
[0118]
[0119] The eight-stage switching sequence V.sub.in, V.sub.in−V.sub.out, Zero, V.sub.out can be demonstrated by traversing the region between V.sub.in−V.sub.out, Zero, V.sub.out and V.sub.in, V.sub.in−V.sub.out, V.sub.out while keeping V.sub.in, V.sub.out, and P.sub.out constant. This can include incrementally increasing and decreasing the zero stage and V.sub.in stage time durations and adjusting frequency to maintain a tuned operating point.
[0120]
TABLE-US-00006 TABLE 6 Component Part PR APC INTERNATIONAL part 790 Active Switch EPC 2019 GaN FET Schottky Diode ON SEMICONDUCTOR NRVSTA4100 Gate Driver TEXAS INSTRUMENTS UCC27611
[0121] These waveforms of
[0122] Referring to
[0123]
[0124] In some embodiments, the following eight-stage switching sequence can be used in conjunction with the hybrid SC-PR converter 1320 (i.e., the following switching sequence can be implemented within the switching controller): [0125] 1. Switches S1, S2, S3, S4, and S11 are on, connecting the PR 1326 and the switched capacitors 1324 in series between source 1350 and load 1352. The initial states of the PR's resonant inductor and capacitor are positive and negative, respectively, so positive current flows from the source 1350, through the PR 1326, through the switched capacitors 1324, and to the load 1352 during this stage. The switched capacitors 1324 increase in voltage as the current flows through them. [0126] 2. No switches are on, and the PR 1326 is open-circuited. The PR's resonant inductor still caries positive current, so it discharges the input capacitance until the input capacitance voltage equals that of the switched capacitors 1324. [0127] 3. Switches S5, S6, S7, S8, S9, and S10 are on, connecting the switched capacitors 1324 in parallel with the PR 1326. The inductor's current is still positive, so it discharges all capacitances in parallel until the switched capacitors 1324 reach their initial voltages. At this point, the PR 1326 contains all of the energy obtained from the source 1350 during the first stage. [0128] 4. No switches are on, and the PR 1326 is open-circuited. The PR's resonant inductor still caries positive current, so it discharges the input capacitance until the input capacitance voltage reaches zero. [0129] 5. Switches S2, S8, and S9 are on, shorting the terminals of the PR 1326 for the zero stage. The inductor current is still positive and the resonant capacitor voltage has reached zero. From here, the inductor current and capacitor voltage resonate through almost half of a resonant cycle, providing a critical opportunity to balance the volt-seconds applied to the inductor in other switching stage. At the end of this stage, the inductor current has reversed direction. [0130] 6. No switches are on, and the PR 1326 is open-circuited. The inductor current is negative, so the PR 1326 resonates until its input capacitance reaches the positive output voltage. [0131] 7. Switches S5, S8, and S11 are on, connecting the PR 1326 in parallel with the positive output voltage. The inductor current is still negative and delivers energy to the load. [0132] 8. No switches are on, and the PR 1326 is open-circuited. The PR 1326 resonates until its input capacitance reaches the positive input voltage. During this stage, the inductor current crosses zero to become positive again.
[0133]
[0134]
[0135]
[0136] It is recognized herein that the two-stage converter of
[0137] In the foregoing detailed description, various features are grouped together in one or more individual embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that each claim requires more features than are expressly recited therein. Rather, inventive aspects may lie in less than all features of each disclosed embodiment.
[0138] The disclosed subject matter is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The disclosed subject matter is capable of other embodiments and of being practiced and carried out in various ways. As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods, and systems for carrying out the several purposes of the disclosed subject matter. Therefore, the claims should be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the disclosed subject matter.
[0139] Although the disclosed subject matter has been described and illustrated in the foregoing exemplary embodiments, it is understood that the present disclosure has been made only by way of example, and that numerous changes in the details of implementation of the disclosed subject matter may be made without departing from the spirit and scope of the disclosed subject matter.