FLUID MEASURING DEVICE
20220196601 · 2022-06-23
Inventors
Cpc classification
G01N29/221
PHYSICS
G01N29/36
PHYSICS
G01N29/022
PHYSICS
G01F1/668
PHYSICS
G01N29/024
PHYSICS
International classification
G01N29/024
PHYSICS
G01N29/22
PHYSICS
G01N29/34
PHYSICS
Abstract
A fluid measuring device for determining at least one characteristic property of a fluid includes a measuring tube having a fluid duct and a measuring section in which an area of a measuring tube wall is configured as a waveguide for surface acoustic waves which forms an interface to the fluid. At least two piezoelectric transducers are arranged in direct contact with an outer surface of the waveguide and one of which serves as a transmitter for exciting acoustic waves and at least one as a receiver for receiving acoustic waves. Acoustic waves excited by the transmitter can propagate as a volume wave through the fluid, and the piezoelectric transducers are configured to be elastically flexible while retaining their function in that the piezoelectric transducers have strip-shaped piezoelectric elements arranged parallel to each other, are rigid per se and between which a respective layer of an elastic material is arranged.
Claims
1. A fluid measuring device for determining at least one characteristic property of a fluid, including a measuring tube having a fluid duct through which the fluid can flow and which has a measuring section in which at least an area of a measuring tube wall is configured as a waveguide for surface acoustic waves which forms an interface to the fluid, and at least two piezoelectric transducers which are arranged in direct contact with an outer surface of the waveguide and one of which serves as a transmitter for exciting acoustic waves in the waveguide and at least one as a receiver for receiving acoustic waves, wherein the acoustic waves excited by the transmitter can propagate at least in sections as a volume wave through the fluid, and wherein the piezoelectric transducers are configured to be elastically flexible while retaining their function in that the piezoelectric transducers have a plurality of strip-shaped piezoelectric elements which are arranged parallel to each other, are rigid per se and between which a respective layer of an elastic material is arranged.
2. The fluid measuring device according to claim 1, wherein the piezoelectric transducers are bonded to the measuring tube wall.
3. The fluid measuring device according to claim 1, wherein the elastic material is an elastomer or casting compound.
4. The fluid measuring device according to claim 1, wherein the strip-shaped rigid piezoelectric elements and the layers of the elastic material arranged therebetween substantially form a cuboid in a non-bent state, a length of the cuboid being in particular at most ten times a width thereof, and a height being approximately one tenth of the width.
5. The fluid measuring device according to claim 4, wherein the strip-shaped rigid piezoelectric elements and the layers of the elastic material arranged therebetween alternate as seen in a longitudinal direction of the cuboid and each of the strip-shaped rigid piezoelectric elements extends over an entire width of the cuboid.
6. The fluid measuring device according to claim 4, wherein the strip-shaped rigid piezoelectric elements and the layers of the elastic material arranged therebetween alternate as seen both in a longitudinal direction and in a transverse direction of the cuboid.
7. The fluid measuring device according to claim 1, wherein the piezoelectric transducers have an elastic printed circuit board or printed circuit board foil to which the strip-shaped piezoelectric elements are fastened and electrically contacted.
8. The fluid measuring device according to claim 7, wherein the piezoelectric transducers each have two electrodes which are mounted on the elastic printed circuit board or the printed circuit board foil and are in particular arranged such that the acoustic wave is coupled into the measuring tube or received therefrom via a longest side of the piezoelectric transducer.
9. The fluid measuring device according to claim 1, wherein each piezoelectric transducer has at least one pair of electrodes, a first electrode of the pair of electrodes being arranged on a side of the piezoelectric elements facing away from the measuring tube and a second electrode of the pair of electrodes being arranged on a side of the piezoelectric elements facing the measuring tube and opposite the first electrode, and a voltage being applied between the first electrode and the second electrode of the pair of electrodes during operation of the piezoelectric transducer.
10. The fluid measuring device according to claim 9, wherein each piezoelectric transducer has at least two pairs of electrodes, in particular wherein the electrodes of different pairs of electrodes arranged on a same side of the piezoelectric elements are short-circuited.
11. The fluid measuring device according to claim 10, wherein all electrodes run parallel to a longitudinal axis of the piezoelectric transducer and at least two pairs of electrodes have different distances from the longitudinal axis, in particular wherein one pair of electrodes is arranged in an edge region and one pair of electrodes is arranged in a central region of the piezoelectric transducer.
12. The fluid measuring device according to claim 1, wherein the measuring tube wall has a substantially constant wall thickness throughout the measuring section.
13. The fluid measuring device according to claim 1, wherein the measuring tube is configured to be cylindrical on an inside and at least three piezoelectric transducers are provided, one of which serves as a transmitter for exciting acoustic waves in the waveguide and at least two serve as receivers for receiving acoustic waves, wherein the piezoelectric transducers rest in a planar manner against the measuring tube wall and wherein the piezoelectric transducers, with respect to a center line thereof, are each arranged at an acute angle to a longitudinal extension direction of the measuring tube and, in addition, are arranged offset from each other in a circumferential direction and in the longitudinal extension direction of the measuring tube.
14. The fluid measuring device according to claim 13, wherein the piezoelectric transducers, with respect to the respective center line thereof, are arranged at different acute angles to a longitudinal extension direction of the measuring tube.
15. The fluid measuring device according to claim 13, wherein a first receiver is arranged on the measuring tube wall so as to receive a signal of an acoustic wave transmitted directly via the measuring tube wall serving as a waveguide, and in that a second receiver is arranged on the measuring tube wall so as to receive the signal of an acoustic wave which has propagated in sections as a volume wave through the fluid without having been reflected at the measuring tube wall.
16. The fluid measuring device according to claim 15, wherein at least one further receiver is provided and arranged on the measuring tube wall so as to receive the signal of an acoustic wave which has propagated in sections as a volume wave through the fluid and has been reflected at least once on the measuring tube wall.
17. The fluid measuring device according to claim 13, wherein at least five piezoelectric transducers are provided.
18. The fluid measuring device according to claim 13, wherein the piezoelectric transducers are arranged along the measuring tube such that two successive reflection areas of the volume wave in the longitudinal extension direction of the measuring tube are arranged offset from each other by less than 180° in the circumferential direction.
19. The fluid measuring device according to claim 13, wherein the piezoelectric transducers are arranged along the measuring tube such that two successive reflection areas of the volume wave in the longitudinal extension direction of the measuring tube are arranged offset from each other by 125° to 130° in the circumferential direction.
20. The fluid measuring device according to claim 13, wherein the piezoelectric transducers are arranged along the measuring tube which is circular-cylindrical in the measuring section, such that the volume wave in the fluid travels substantially along a helical line.
21. The fluid measuring device according to claim 20, wherein a central area of the fluid duct is omitted by the volume wave, in particular wherein a diameter of the central area corresponds to half a diameter of the fluid duct.
22. The fluid measuring device according to claim 1, wherein the measuring tube in the measuring section is substantially rectangular in cross-section and has flat sides to which the piezoelectric transducers are attached.
23. The fluid measuring device according to claim 22, wherein the piezoelectric transducers extend over at least 90% of a width of the fluid duct.
24. The fluid measuring device according to claim 1, wherein at least two of the piezoelectric transducers can be operated both as transmitters and as receivers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048]
[0049] The measuring tube 12, for example, and this is not to be understood in a restrictive manner, has a cylindrical, in particular circular cylindrical cross-section in the measuring section 20 and is also configured to be circular cylindrical on the inside.
[0050] On the outside of the measuring tube 12, a total of five piezoelectric transducers 24a, 24b, 24c, 24d, 24e are arranged spaced apart from each other in direct contact with an outer surface of the measuring tube wall 22 (and thus the waveguide). The piezoelectric transducers 24a to 24e are bonded to the measuring tube wall 22.
[0051] In order to adapt in a planar manner to the curvature of the measuring tube 12 without the need of flattening the measuring tube 12 by a milling method, the piezoelectric transducers 24a to 24e are configured to be elastically flexible while retaining their function in that they have a plurality of strip-shaped piezoelectric elements 26 which are arranged parallel to each other, are rigid per se and between which a respective layer 28 of an elastic material is arranged (see in particular the enlarged detail in
[0052] The strip-shaped piezoelectric elements 26 are, for example, approximately four to five times as wide (measured in the longitudinal direction of the length l drawn in
[0053] In a non-bent state of the piezoelectric transducers 24a to 24e, the strip-shaped rigid piezoelectric elements 26 and the layers 28 of elastic material arranged therebetween substantially form a cuboid 30, the length l of which is here approximately three times the width b thereof, while the height h of the cuboid 30 is approximately one tenth of the width b (see also
[0054] The strip-shaped rigid piezoelectric elements 26 and the layers 28 of elastic material arranged therebetween alternate as seen in the longitudinal direction of the cuboid 30, and each of the strip-shaped rigid piezoelectric elements 26 extends over the entire width b of the cuboid 30.
[0055] In addition, each piezoelectric transducer 24a to 24e has an elastic printed circuit board 32 or printed circuit board foil, the illustration of which in
[0056] The strip-shaped piezoelectric elements 26 are attached to and electrically contacted on the printed circuit board 32 or printed circuit board foil, for which purpose two electrodes 34a, 34b are respectively provided, which are mounted to the elastic printed circuit board 32 or printed circuit board foil.
[0057] The two electrodes 34a, 34b are arranged such that an acoustic wave emitted or received by the respective transducer 24a to 24e is decoupled or coupled into the measuring tube 12 via the longest side S of the piezoelectric transducer 24a to 24e.
[0058]
[0059] As can be seen from the figure, a further electrode 34a′ and 34b′, respectively, which is arranged on the side of the piezoelectric elements 26 facing the measuring tube 12, is arranged opposite each of the electrodes 34a and 34b, which are arranged on the side of the piezoelectric elements 26 of the transducers 24a and 24b, respectively, facing away from the measuring tube 12. The electrodes 34a and 34a′ or the electrodes 34b and 34 b′ of each transducer 24a or 24b each form a pair of electrodes.
[0060] During operation of the piezoelectric transducers 24a, 24b, an alternating voltage is applied between the first electrode 34a or 34b and the associated second electrode 34a′ or 34b of the respective pair of electrodes. Furthermore, the two first electrodes 34a and 34b and the two second electrodes 34a′ and 34b′ of the different pairs of electrodes are short-circuited, so that during operation, the piezoelectric elements 26 oscillate in phase in a kind of bending vibration at the points where the pairs of electrodes rest and the surface acoustic waves OW are thus generated which propagate in the measuring tube wall 22.
[0061] As can also be seen from
[0062] In this way, an asymmetric propagation of the surface waves OW emitted by the piezoelectric transducer 24a is obtained, wherein on the (longest) side S of the transducer 24a, on which no pair of electrodes is directly arranged (i.e. in the desired direction of propagation of the surface acoustic waves OW), an amplitude which is up to 50% greater than on the opposite (longest) side is obtained.
[0063] As can be seen in particular from
[0064] It should be noted that each piezoelectric transducer 24a to 24e encloses a different acute angle Θ.sub.a, Θ.sub.b, Θ.sub.c, Θ.sub.d, Θ.sub.e with the longitudinal extension direction L.sub.M of the measuring tube 12 (
[0065] Due to their structure of strip-shaped rigid piezoelectric elements 26 with flexible layers 28 arranged therebetween, the piezoelectric transducers 24a to 24e can also be twisted in themselves to a certain extent, which enables an ideal adaptation to the curvature of the measuring tube wall 22 when arranged obliquely to the longitudinal extension direction L.sub.M of the measuring tube 12.
[0066] Furthermore, the piezoelectric transducers 24a to 24e are arranged offset from each other in the circumferential direction U and in the longitudinal extension direction L.sub.M of the measuring tube 12.
[0067] If the measurement of characteristic properties of the fluid F in the fluid duct 18 is performed in the flow direction, the transducer 24a serves as a transmitter for exciting acoustic waves in the waveguide, while the remaining transducers 24b, 24c, 24d, 24e serve as receivers for receiving acoustic waves.
[0068] To now measure certain properties of the fluid F within the fluid duct 18, the transmitter 24a excites surface acoustic waves OW in the area of the measuring tube wall 22 directly below the transmitter 24a. These surface waves OW travel along the measuring tube wall 22 serving as a waveguide due to the orientation of the transducers 24a and 24b to each other and, with respect to the measuring tube 12, mainly in the direction towards the first receiver 24b and are detected there. The first receiver 24b thus receives a reference signal which is transmitted directly through the measuring tube wall 22 (see in particular
[0069] Due to the direct interface of the fluid F to the measuring tube wall 22, part of the energy of the surface acoustic waves OW (from the transmitter 24a) is decoupled on the inner surface of the measuring tube 12 at the interface to the fluid F, and travels from there at a specific propagation angle α (with respect to a normal to the surface of the measuring tube wall 22) as a volume wave V through the fluid F.
[0070] If the fluid F does not move in the measuring tube 12, the angle of incidence α of the volume wave V into the fluid F results from the ratio of the speed of sound c.sub.f in the fluid F to the speed of sound c.sub.w of the surface wave OW in the measuring tube wall 22 to
α=arcsin(c.sub.f/c.sub.w).
[0071] Thus, the angle α results from the “material pairing”, wherein the speed of sound c.sub.w in the measuring tube wall has to be higher than the speed of sound c.sub.f in the fluid F so that a value different from zero is obtained, below which the surface wave OW couples into the fluid F and covers therein a spatial distance as a volume wave V. The surface waves include, among others, LAMB waves, Rayleigh waves or Leaky Rayleigh waves which are used therein.
[0072] The volume wave V then hits the measuring tube wall 22 in the area of the transducer 24c serving as a second receiver, part of the energy thereof being coupled into the measuring tube 12 as a surface acoustic wave and being detected by the second receiver 24c. Consequently, the second receiver 24c is arranged on the measuring tube wall 22 so as to detect the signal of this first wave group or first wave order of the volume wave V which has propagated directly from the transmitter 24a through the fluid F without having been reflected at the measuring tube wall 22 (see in particular
[0073] Part of the energy of the volume wave V is also reflected at the measuring tube wall 22 and subsequently hits the measuring tube wall 22 again in the area of the transducer 24d. Again, part of the energy of the volume wave V couples into the measuring tube 12 as a surface acoustic wave and is detected by the third receiver 24d, which thus receives a signal of the second wave group or wave order of the volume wave V which was reflected once at the measuring tube wall 22. In this way, the volume wave V propagates through the fluid F (see
[0074] The remaining portion of the volume wave V is reflected again and finally hits the measuring tube wall 22 in the area of the transducer 24e, which serves as the fourth receiver, where again part of the energy couples into the measuring tube 12 as a surface acoustic wave. This is registered by the fourth receiver 24e as the third wave group or wave order of the volume wave V which has propagated through the fluid F and has been reflected twice at the measuring tube wall 22, as can be seen in particular from
[0075] From the propagation delay between a wave pulse emitted by the transmitter 24a and the signals arriving at the receivers 24b to 24e, and from the intensity and the time course thereof, conclusions can be drawn about properties of the fluid F such as the concentration, viscosity, sound velocity, flow velocity, flow rate, temperature, and homogeneity thereof.
[0076] As can be seen in particular in
[0077] More piezoelectric transducers can of course also be provided so that even more wave groups or orders can be measured. However, it should be noted that the signal increasingly becomes weaker with each additional receiver.
[0078] In the configuration of
[0079] As can be seen from
[0080] A superimposition of
[0081] It can also be seen in
[0082] At least the transducers 24a and 24e can be operated both as transmitters and receivers, so that in addition to a measurement in the flow direction as described so far, a measurement against the flow direction is also possible. If the measurement is realized against the flow direction, the transducer 24e is the transmitter, the transducer 24d is the first receiver, the transducer 24c is the second receiver, the transducer 24a is the third receiver, and the transducer 24b continues to be the receiver for the surface wave OW, which serves as a reference.
[0083]
[0084]
[0085] In the fluid measuring device 10 according to
[0086] In this configuration, two transducers 24a and 24b are provided on the top flat side 42 shown in
[0087] All transducers 24a to 24c are arranged with their center line M parallel to the longitudinal extension direction L.sub.M of the measuring tube 12 and extend over at least 90% of the width of the fluid channel 18, here even over the entire width thereof.
[0088] In this embodiment, the length l of the transducers 24a to 24c is approximately six times the width b thereof (see
[0089] When mounting the transducers 24a to 24c, first the cuboid 30 consisting of the strip-shaped rigid piezoelectric elements 26 and the layers 28 of elastic material arranged therebetween is bonded to the measuring tube wall 22 (
[0090]
[0091] Here, three piezoelectric transducers 24a to 24c, which are arranged with their center line M parallel to the longitudinal extension direction L.sub.M of the measuring tube 12, are combined with two transducers 24d and 24e which are arranged 12 on the measuring tube wall 22 obliquely to the longitudinal extension direction L.sub.M of the measuring tube, a helix-like propagation of the volume wave in the fluid F being thus achieved.
[0092] Finally,
[0093] In the piezoelectric transducer 24a of
[0094] Other arrangements of the piezoelectric transducers than shown in the figures are of course also possible; in particular, combinations of obliquely arranged flexible transducers with arrangements known from the prior art are conceivable.