METHOD, ASSEMBLY AND SYSTEM FOR ASSEMBLING AND DISASSEMBLING A SHELTER
20220195714 ยท 2022-06-23
Inventors
Cpc classification
E04C3/005
FIXED CONSTRUCTIONS
E04C3/11
FIXED CONSTRUCTIONS
E04B1/2403
FIXED CONSTRUCTIONS
E04C2003/0491
FIXED CONSTRUCTIONS
E04H1/12
FIXED CONSTRUCTIONS
E04B2001/2454
FIXED CONSTRUCTIONS
International classification
Abstract
A method, assembly and system of assembling and disassembling a shelter is provided. The method provided is configured to assemble a modular shelter in a hard to access location without heavy machinery. The assembly comprises a plurality of shipping modules having truss systems composed of beams and columns. The trusses may be connected to other trusses with the help of joint nodes. The truss system may be extended for sliding columns, may be connected to varying other trusses with varying joint nodes and may comprise connecting elements for angled connections. The assembly and the truss system are modular in that a plurality of the beams, columns and joint nodes may be removable.
Claims
1. An extendable truss structure for a modular building, the system comprising: a plurality of columns, at least one of the columns having an extendable length, each of the plurality of columns comprising a first end and a second end; a plurality of beams attached to at least two of the plurality of columns at an angle; and two joint assemblies, each of the joint assemblies connecting the first or second end of one of the columns to a first or a second end of one of the beams.
2. The structure of claim 1, at least one of the joint assemblies being pivotally connected to the first or second end of one of the columns to a first or a second end of one of the beams.
3. The structure of claim 2, each of the joint assemblies comprising a connecting member pivotally connected to the first or the second end of one of the beams.
4. The structure of claim 1, the beams having an extendable length.
5. The system of claim 2, the joint assembly being connectable to a second of the beams.
6. The structure of claim 2, the first and second ends of the beam comprising a recess portion, the connecting member of the joint assembly comprising a protuberant portion mating with the recess portion of the first and second ends of the beam.
7. The structure of claim 2, a first of the plurality of columns being extended at a first length being greater than a second length of a second of the plurality of columns.
8. A module for a modular building, the module comprising: a structural frame comprising at least one extendable truss structure of claim 1, a floor detachably connectable to structural frame; and a roof detachably connectable to structural frame.
9. The module of claim 8, the structural frame comprising two extendable truss structures forming two opposite side walls.
10. The module of claim 9, the structural frame further comprising a third extendable truss structure connecting the two opposed extendable truss structures.
11. The module of claim 10, a first of the extended columns of the opposed two extendable truss structures having a length greater than a second of the extended columns of the extendable truss system.
12. The module of claim 8, the module comprising one or more roof supporting beams having a plurality of sections.
13. The module of claim 12, the one or more roof supporting beams comprising a plurality of connectors, each connector linking a first of the beam sections to a second of the beam sections.
14. The module of claim 8, comprising extendable legs supporting the structural frame.
15. A modular building comprising at least two of the modules of claim 8, each of the modules being adjacent and secured to another of the modules.
16. The modular building of claim 15, the modular building comprising detachable panels covering the side walls.
17. The modular building of claim 15, comprising a connector for receiving and securing an additional panel, the additional panel covering an extended section of the modular building created from the extension of the extendable truss system.
18. A method for assembling a modular building, the method comprising: positioning a structure of the modular building on a surface; vertically extending at least one column of the structure of the modular building to form extended structures; and covering the extended structures of the building.
19. The method of claim 18, the method further comprising extending four columns of the structure.
20. The method of claim 19, the four columns of the structure being extended for a roof of the structure to form an angle.
21. The method of claim 18, the method further comprising securing a second structure to the structure of the building.
22. The method of claim 21, the method comprising removing adjacent panels of side wall structures of the secured structures.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and other objects, features and advantages of the invention will become more readily apparent from the following description, reference being made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0044] A novel method and system for assembling and disassembling a shelter will be described hereinafter. Although the invention is described in terms of specific illustrative embodiment(s), it is to be understood that the embodiment(s) described herein are by way of example only and that the scope of the invention is not intended to be limited thereby.
[0045] Referring first to
[0046] The step of preparing the site for installation may comprise analyzing or studying a site 412, cleaning and preparing the site 414, establishing a foundation on the site 416 and/or installing water installations 418. The step of analyzing the site 412 may comprise analyzing different aspects of the terrain, such as but not limited to the topology, the hydrology, the fauna and flora and the quality of the soil. The step of cleaning and preparing the site 414 may comprise any tasks needed to establish a surface for installation of the building 100, such as but not limited to removing unwanted materials and flattening the ground, if necessary. The step of establishing the foundation 416 generally aims at building or creating a solid anchor on the ground for the modular building 100. Establishing the foundation 416 may comprise, but is not limited to, selecting the type of foundation to use, such as screw piles, EPS slabs, concrete blocks, concrete slab, or any other type of foundation, and installing the foundation, such as but not limited to digging a support hole, filling the support hole with concrete, and installing a top plate on the hardened concrete. The step of installing water installations 418 generally aims at providing water, drains and/or aqueduct to the modular building. The water installation connection 418 may comprise digging a well and installing related equipment and/or installing a water treatment installation, for example a septic tank.
[0047] The installation of one or a plurality of modular buildings 420 aims at building or assembling the modular building 100 on the site. The installation 420 may comprise the steps of transporting or moving at least one container or shipping module 20 to the closest possible drivable location of the site 421, such as the end of the road. The installation 420 may further comprise emptying the shipping module 422 and/or disassembling the at least one shipping module 20 into a plurality of parts 423. Dissembling the shipping module 20 generally includes separating the said shipping module 20 in a plurality of parts to a degree dictated by the available remaining path and means of transportation to the site. The installation may further comprise transporting the plurality of parts or the shipping module 20 to the site 424 using any means of transportation available on the path. In some embodiments, the means of transportation may comprise an ATV, side-by-side or four wheelers, horses or even by foot.
[0048] The container 20 or shipping module 20 is typically sized as a standard shipping container, which may be certified by a third-party organization. The container 20 is typically made of outer or inner side walls being foldable.
[0049] Still referring to
[0050] As shown in
[0051] The installation 420 may further comprise removing unnecessary materials 427 from the at least one shipping module 20, removing transportation walls 28 from the shipping module 20, 428 leveling and/or controlling the at least one shipping module 20 to be installed 429. In some embodiments, the removal of inner wall 428 may comprise using clips or quick fasteners 29 (as shown in
[0052] The installation 420 may further comprise installing roof bridges 105, 430. The roof bridges 105 are typically installed or mounted over roof 24 of the shipping module 20, as shown in
[0053] Referring now to
[0054] In yet other embodiments, a single column 34 may be extended at a one corner of the module 20. In such embodiments, the horizontal or transversal columns 34 shall be pivotally attached to the vertical columns 34 and shall be extended as the created angle of the roof require a longer horizontal column 34 or to create a volume over the top portion of the module 20 in a shipping configuration.
[0055] In a typical embodiment, two extendable columns 34 at each corner of a side of the module 20, such as the two corners of a side wall structure, a front wall structure or a rear wall structure, are extended at a similar height. In such embodiment, the roof is raised on one the said extended wall side while remaining un-extended on the opposite side, thus creating a roof at angle compared to a bottom portion of the module 20. Understandably, in such embodiment, one side may comprise more than two vertical columns 34 to be extended, such as the rear portion of the module 20 shown at
[0056] In another embodiment, each of the vertical columns 34 of the module or structure 20 may be extended at equal length. In such embodiment, the roof 110 is raised to form a generally flat roof 110 or an equal volume over the top portion of the structure 10 module 20 in a shipping configuration.
[0057] After raising the corner posts, various wall pieces may then be placed in the unfolded configuration. As an example, the corner posts of each shipping module 20 may be lifted to a predetermined height using a jack or any lifting mechanism. The remaining wall sections may be then folded. When the roof structure 110 is lifted, the building 100 is in unfolded mode. Referring now to
[0058] Referring now to
[0059] Referring now to
[0060] Still referring to
[0061] It shall be understood for one skilled in the art that the order of the steps may be changed depending on the situation and that some steps may be required in some embodiments while optional in other embodiments.
[0062] A method for disassembling 500 the modular building 100 is provided. Broadly, disassembling an assembled shelter 100 uses similar steps of the above-mentioned method of installation 420 in a substantially reverse order. In the method of disassembly 500, the different steps of installing and assembling are replaced with steps of uninstalling and disassembling, respectively.
[0063] Understandably, any step of the methods (400, 500) may be executed without the use of heavy machinery, or at least with a limited use of lightweight machines or vehicles. Furthermore, the methods (400, 500) may preferably be used on sites non accessible by usual transportation vehicles such as cars or trucks. Such sites may be forests, mountains, or any other remote area where roads are limited or non-existent.
[0064] Now referring to
[0065] In some embodiments, each of the components of the sheltering assembly 100 may comprise an identification number. The identification is typically used to maintain a registry of all components. The registry may further be used to ensure that all parts are recycled after the assembly 100 is disassembled or to track a missing component in the assembly process. Understandably, in some embodiments, each of the components may comprise a unique identification number which may be embodied as an identification tag using any type of codes such as alphanumeric or numeric characters, bar code, HR code or NFC or RFID devices.
[0066] In some embodiments, at least one of the surfaces (walls, roof, floor, etc.) is a detachable transportation wall 28. In the embodiment shown at
[0067] The shipping module 20 typically comprises one or more trusses 30, beams 32 and columns 34 forming the structure of the shipping module 20. Understandably, any type of structural elements may be used to form the structure of the shipping module 20. In some embodiments, the transportation walls 28 cover the structural elements.
[0068] The transportation walls 28 are typically removable to allow connection of the shipping module 20 to an adjacent shipping module 20. As such, two adjacent shipping modules 20 may be connected to one another. In a typical embodiment, the adjacent sides, such as side walls 22, or adjacent structure elements are connected or mounted to one another to form a single structure. The same may be repeated with further shipping modules to form larger structures or buildings 100. The assembly of connected shipping modules 20 may thus form the structure 10.
[0069] It may be appreciated that any of the trusses 30, beams 32 and/or columns 34 may be replaced with alternatives structures. The said trusses 30, beams 32 and/or columns may be removed from the structure 10 before and/or after connecting the shipping modules 20 if required. For example, beams 32 found within a transportation wall 28 placed between two shipping modules 20 may be removed to create a bigger room inside the two shipping modules 20. Referring now to
[0070] Now referring to
[0071] The vertical columns 34 may be extendable. In some embodiment, each vertical column 34 comprises an extending/collapsing mechanism 52 allowing the extension and collapsing of a side of the truss section 50. As shown in
[0072] Now referring to
[0073] In some embodiments, both the trusses 30 and the connecting element 62 may have a plurality of holes 70 located at predetermined locations so that fasteners may be slid into each of the plurality of holes or apertures 70 used for securing the trusses 30 to the connecting element 62. Each truss 30 may also comprise holes 70 located at surfaces in contact with surfaces of the other adjacent truss 30 for additional securing between the two trusses 30. It may be understood that, in other embodiments, trusses 30 may be replaced with beams 32 or columns 34. It may further be appreciated that the attachment system 60 provided allows connecting to adjacent trusses 30, beams 32 or columns 34 without requiring heavy or special machinery while maintaining a sufficient rigidity. In an embodiment, the attachment system 60 may be configured to be used in a modular roof system wherein the roof height and angle may be varied by adding a plurality of trusses 30 connected to each other's with attachment systems 60.
[0074] Now referring to
[0075] In the embodiment shown at
[0076] By using a joint 45 for connecting the connecting member 44 to the node joint 40, at least a rotational degree of freedom is allowed from the assembly which may be useful when parts of the structure 10 are connected to other parts of the structure 10 at any angle other than perpendicular, such as but not limited to raising the roof 110 of the structure 10. For example, having a connecting member 44 with joints 45 at each extremity 35 of the top horizontal column 34 of the structure 10 may allow for one vertical side column 34 to be longer than the other vertical side column 34 of the same structure 10, thus allowing for an angled roof. In some embodiments, the node joint 40 may be secured to more than two columns or beams 34. The node joints 40 may also have tabs 48 for connecting with another column 34, not shown. The embodied tabs 48 may guide the extremity 35 of a column 34 having holes of a similar shape and may thus provide additional structural stabilization to the structure 10. Each of the node joints 40, columns or beams 34 and connecting members 44 may have holes 70 located at predetermined locations relative to holes 70 of the other parts to secure the structure 10 with fasteners. It may be appreciated that the node joints 40 provided may allow a securing of the trusses 30, beams 32 or columns 34 without requiring heavy or special machinery.
[0077] In a second embodiment, a node assembly 300 comprising a node joint 240 is illustrated. This embodiment is configured to be secured to three columns, beams 34 and/or trusses 30. Accordingly, the node joint 240 comprises three extrusions 246 each configured to be slid in a hollow section 42 of a column or beam 34. The node joint 240 further comprises fastening holes 270 for the installation of fasteners 80, not shown, when inserted into columns or beams 34 for securing the assembly 300. Understandably, any other type of connection to columns or beams 34 as presented in the embodiment described above may be used. The node joint 240 may further be configured to be secured to more than three columns 34 with the appropriate number of connecting parts.
[0078] The beams 32 of the structure 10 located between the side, top and bottom columns 34 may be secured to other trusses 30, beams 32 or columns 34 by extrusions 46 inserted into hollow sections 42, with connecting members 44 and/or fasteners.
[0079] Now referring to
[0080] Now referring to
[0081] While illustrative and presently preferred embodiment(s) of the invention have been described in detail hereinabove, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.