FLEXIBLE SHOULDER PIN MODULE FOR INSTALLING A PANEL ON AN ASSEMBLY
20220196058 · 2022-06-23
Inventors
Cpc classification
F16B21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B5/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B5/0607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A flexible shoulder pin module includes a barrel having an annular head portion, a cylindrical body portion, and a through-hole extending from a top surface of the body portion to a bottom end of the head portion; and a shoulder pin having a shaft portion and a shoulder portion formed thereon. The through-hole includes a first portion adjacent to the top surface of the body portion, and a second portion having a greater diameter than the first portion. The shaft portion is insertable through the first portion into the second portion. The shoulder portion is configured to adjustably extend above the top surface of the body portion to clamp a panel thereto. A compressible device is configured to be disposed around the shaft portion and secured by a stopper panel, which is coupled to the shaft portion and placed adjacent to the head portion within the second portion.
Claims
1. A flexible shoulder pin module comprising: a barrel comprising: an annular head portion; a cylindrical body portion formed on the head portion, the body portion having a lesser perimeter and a greater height than the head portion; and a through-hole extending from a top surface of the body portion to a bottom end of the head portion, the through-hole having a first portion adjacent to the top surface of the body portion and a second portion having a greater diameter than the first portion; a shoulder pin comprising: a shaft portion configured to be insertable through the first portion of the through-hole and extend above the top surface of the body portion; and a shoulder portion formed on the shaft portion and configured to adjustably extend above the top surface of the body portion to clamp a panel thereto; a stopper panel configured to be coupled to the shaft portion within the second portion of the through-hole adjacent to the head portion; and a compressible device configured to be disposed around the shaft portion and secured within the second portion of the through-hole by the stopper panel.
2. The flexible shoulder pin module of claim 1, wherein the head portion has a base of a closed geometric shape.
3. The flexible shoulder pin module of claim 1, wherein the body portion has a base of a closed geometric shape.
4. The flexible shoulder pin module of claim 1, wherein the compressible device is configured to compress within the second portion of the through-hole when the panel is secured to the assembly and configured to decompress within the second portion of the through-hole when the panel is released from the assembly.
5. The flexible shoulder pin module of claim 1, wherein the compressible device is a mechanical spring.
6. The flexible shoulder pin module of claim 1, wherein the shoulder portion of the shoulder pin has a chamfered edge contacting the panel.
7. The flexible shoulder pin module of claim 1, wherein the second portion of the through-hole has a flared wall connecting to the first portion of the through-hole.
8. The flexible shoulder pin module of claim 1, wherein the shaft portion has a flareable bottom wall projecting outward from a bottom surface thereof to, the flareable bottom wall configured to be disposed through an aperture in the stopper panel.
9. An assembly comprising: at least one assembly board; and a panel secured to the at least one assembly board by a screw and at least one flexible shoulder pin module, the at least one flexible shoulder pin module comprising: a barrel comprising: an annular head portion; a cylindrical body portion formed on the head portion, the body portion having a lesser perimeter and a greater height than the head portion; and a through-hole extending from a top surface of the body portion to a bottom end of the head portion, the through-hole having a first portion adjacent to the top surface of the body portion and a second portion having a greater diameter than the first portion; a shoulder pin comprising: a shaft portion configured to be insertable through the first portion of the through-hole and extend above the top surface of the body portion; and a shoulder portion formed on the shaft portion and configured to adjustably extend above the top surface of the body portion to clamp a panel thereto; a stopper panel configured to be coupled to the shaft portion within the second portion of the through-hole adjacent to the head portion; and a compressible device configured to be disposed around the shaft portion and secured within the second portion of the through-hole by the stopper panel.
10. The assembly of claim 9, wherein the head portion has a base of a closed geometric shape.
11. The assembly of claim 9, wherein the body portion has a base of a closed geometric shape.
12. The assembly of claim 9, wherein the compressible device is configured to compress within the second portion of the through-hole when the panel is secured to the assembly and configured to decompress within the second portion of the through-hole when the panel is released from the assembly.
13. The assembly of claim 9, wherein the compressible device is a mechanical spring.
14. The assembly of claim 9, wherein the shoulder portion of the shoulder pin has a chamfered edge contacting the panel.
15. The assembly of claim 9, wherein the second portion of the through-hole has a flared wall connecting to the first portion of the through-hole.
16. The assembly of claim 9, wherein the shaft portion has a flareable bottom wall projecting outward from a bottom surface thereof to, the flareable bottom wall configured to be disposed through an aperture in the stopper panel.
17. A method of installing a panel on an assembly board of an assembly, the method comprising: forming one or more flexible shoulder pin modules; integrating the one or more flexible shoulder pin modules with the assembly board; fastening one end of the panel to the assembly board by a screw; inserting each of the one or more flexible shoulder pin modules into a corresponding hole in the panel; and pressing each of the one or more flexible shoulder pin modules against the panel until a shoulder portion of a shoulder pin in each of the one or more flexible shoulder pin modules clamps the panel against a top surface of a cylindrical body portion in each of the one or more flexible shoulder pin modules.
18. The method of claim 17, wherein forming one or more flexible shoulder pin modules further comprises: disposing a shaft portion of the shoulder pin in each flexible shoulder pin module, before formation, in a through-hole extending from a top surface of the cylindrical body portion of a barrel in each flexible shoulder pin module to a bottom end of a wall projecting outward from a lower surface of an annular head portion of the barrel, the shaft portion having a bottom surface and a bottom wall projecting outward from the bottom surface to surround an opening therein; disposing a compressible device around the shaft portion and within the through-hole of the barrel; disposing a stopper panel within the through-hole adjacent to the head portion such that the stopper panel connects with the bottom surface of the shaft portion, the stopper panel having an aperture through which the bottom wall of the shaft portion extends outwards; flaring the bottom wall of the shaft portion, using a punching tool, such that the flared bottom wall is leveled with a bottom surface of the stopper panel; and applying a pressure, using a pressing tool, on the wall projecting outward from the lower surface of the head portion to secure the stopper panel and the compressible device within the through-hole, thereby forming the flexible shoulder pin module.
19. The method of claim 17, wherein integrating a flexible shoulder pin module with the assembly board further comprises: forming a mounting hole on the assembly board through which the cylindrical body portion but not an annular head portion of the flexible shoulder pin module can pass; disposing the flexible shoulder pin module through the mounting hole and into an anvil such that the head portion is retained on a side of the assembly board not facing the anvil; and applying a pressure, using the pressing tool, to embed the head portion within the assembly board.
20. The method of claim 18, wherein the compressible device is a mechanical spring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The disclosure, and its advantages and drawings, will be better understood from the following description of exemplary embodiments together with reference to the accompanying drawings, in which:
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[0033] The present disclosure is susceptible to various modifications and alternative forms, and some representative embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
[0034] Various embodiments of the present disclosure are described with reference to the attached figures, where like reference numerals are used throughout the figures to designate similar or equivalent elements. The figures are not drawn to scale and are provided merely to illustrate the instant invention. Several aspects of the invention are described below with reference to example applications for illustration. It should be understood that numerous specific details, relationships, and methods are set forth to provide a full understanding of the invention. One having ordinary skill in the relevant art, however, will readily recognize that the invention can be practiced without one or more of the specific details, or with other methods. In other instances, well-known structures or operations are not shown in detail to avoid obscuring the invention. The embodiments are not limited by the illustrated ordering of acts or events, as some acts may occur in different orders and/or concurrently with other acts or events. Furthermore, not all illustrated acts or events are required to implement a methodology in accordance with the present invention.
[0035] Elements and limitations that are disclosed, for example, in the Abstract, Summary, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly, or collectively, by implication, inference, or otherwise. For purposes of the present detailed description, unless specifically disclaimed, the singular includes the plural and vice versa. The word “including” means “including without limitation.” Moreover, words of approximation, such as “about,” “almost,” “substantially,” “approximately,” and the like, can be used herein to mean “at,” “near,” or “nearly at,” or “within 3-5% of” or “within acceptable manufacturing tolerances,” or any logical combination thereof, for example.
[0036] With regards to the present disclosure, the terms “computing device” or “computing system” or “computing system” or “computer” refer to any electronically-powered or battery-powered equipment that has hardware, software, and/or firmware components, where the software and/or firmware components can be configured for operating features on the device.
[0037] Embodiments of the disclosure relate to a flexible shoulder pin module used in installing a printed circuit board (PCB) or a panel to an assembly board of an electrical or mechanical assembly. The flexible shoulder pin module can be adapted for use with PCBs and panels having different thicknesses. The flexible shoulder pin module has a barrel and a shoulder pin configured to adjustably extend above the barrel to secure a PCB or panel of any thickness. The shoulder pin is connected to a compressible device placed within a through-hole in the barrel. This enables PCBs and panels to be quickly secured and released from assembly boards on which they are installed. The flexible shoulder pin module is described with respect to different views presented in
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[0039] The flexible shoulder pin module 100 includes a barrel 105, a shoulder pin 150, a stopper panel 160, and a compressible device 170. The barrel 105, the shoulder pin 150, and the stopper panel 160 are made from a free-cutting steel such as, but not limited to, stainless steel, carbon steel, and the like. The barrel 105 includes an annular head portion 110, a cylindrical body portion 120 and a through-hole 140 (
[0040] The body portion 120 has a base of a closed geometric shape. In the embodiment shown in
[0041] As shown in
[0042] The shoulder pin 150 includes a shaft portion 152 and a shoulder portion 155 formed on the shaft portion 152. The shaft portion 152 is configured to be insertable through the first portion 142 of the through-hole 140. The shaft portion 152 extends through the through-hole 140 above the top surface 122 of the body portion 120. The shaft portion 152 has a bottom surface 154 and a bottom wall 156 projecting outward from the bottom surface 154 to surround an opening 158. The bottom wall 156 projects vertically outward upon construction but is flared during the formation of the flexible shoulder pin module 100.
[0043] The shoulder portion 155 has an upper chamfered edge 159 and a lower chamfered edge 157. The acts as knob for maneuvering the shaft portion 152 within the through-hole 140 to accommodate PCBs and panels of varying thicknesses.
[0044] Referring back to
[0045] The stopper panel 160 is configured to be disposed within the second portion 146 of the through-hole 140. The stopper panel 160 is generally positioned adjacent to the head portion 110. The stopper panel 160 has an upper surface 162, a lower surface 164 and an aperture 166 between the upper surface 162 and the lower surface 164. The bottom wall 156 of the shaft portion 152 is disposed through the aperture 166. As discussed below, the bottom wall 156 is flared to become level with the lower surface 164 of the stopper panel 160.
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[0047] At block 820, a compressible device is disposed around the shaft portion and within the through-hole of the barrel. In the embodiment shown in
[0048] At block 840, the bottom wall of the shaft portion is flared, using a punching tool, such that the flared bottom wall is leveled with a bottom surface of the stopper panel. In the embodiment shown in
[0049] At block 850, a pressure is applied, using a pressing tool, on the wall projecting outward from the lower surface of the head portion of the barrel to secure the stopper panel and the compressible device within the through-hole, thereby forming the flexible shoulder pin module. In the embodiment shown in
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[0051] At block 920, the flexible shoulder pin module is disposed through the mounting hole and into an anvil such that the head portion is retained on a side of the assembly board not facing the anvil. In the embodiment shown in
[0052] At block 930, a pressure is applied, using a pressing tool, to embed the head portion within the assembly board. In the embodiment shown in
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[0055] The method 1000 is represented by the block diagram of
[0056] At block 1020, the one or more flexible shoulder pin modules are integrated with the assembly board. In some embodiments shown herein, the flexible shoulder pin modules 530a, 530b, and 530c are integrated with the assembly board 490 in
[0057] At block 1040, the one or more flexible shoulder pin modules are inserted into a corresponding hole in the panel. In the embodiment shown in
[0058] At block 1050, each of the one or more flexible shoulder pin modules are pressed against the panel until a shoulder portion of a shoulder pin in each of the one or more flexible shoulder pin modules clamps the panel against a top surface of a cylindrical body portion in each of the one or more flexible shoulder pin modules. In the embodiment shown in
[0059] The flexible shoulder pin modules 530a, 530b, and 530c in
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[0061] The embodiments of flexible shoulder pin modules described herein can be advantageously used to secure and release PCBs and panels to assembly boards. The PCBs and panels can be easily secured to assembly boards by pressing the shoulder portions of the flexible shoulder pin modules. The PCBs and panels can be quickly removed from assembly boards by simply sliding the PCBs and panels sideways and lifting off. The design of the flexible shoulder pin modules saves valuable time during the installation process and dramatically reduces the amount of floating movement and loose/unattached hardware in the assembly. This renders significant advantage during blind mating of golden finger mating between two assembly boards.
[0062] As used in this application, the terms “component,” “module,” “system,” or the like, generally refer to a computer-related entity, either hardware (e.g., a circuit), a combination of hardware and software, software, or an entity related to an operational machine with one or more specific functionalities. For example, a component may be, but is not limited to being, a process running on a processor (e.g., digital signal processor), a processor, an object, an executable, a thread of execution, a program, and/or a computer. By way of illustration, both an application running on a controller, as well as the controller, can be a component. One or more components may reside within a process and/or thread of execution, and a component may be localized on one computer and/or distributed between two or more computers. Further, a “device” can come in the form of specially designed hardware; generalized hardware made specialized by the execution of software thereon that enables the hardware to perform specific function; software stored on a computer-readable medium; or a combination thereof.
[0063] While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. Although the invention has been illustrated and described with respect to one or more embodiments, equivalent alterations and modifications will occur or be known to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several embodiments, such feature may be combined with one or more other features of the other embodiments as may be desired and advantageous for any given or particular application. Thus, the breadth and scope of the present invention should not be limited by any of the above described embodiments. Rather, the scope of the invention should be defined in accordance with the following claims and their equivalents.
[0064] The terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof, are used in either the detailed description and/or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”
[0065] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art. Furthermore, terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.