Cart Sanitation Station
20220194329 · 2022-06-23
Inventors
Cpc classification
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/15
HUMAN NECESSITIES
A61L2202/12
HUMAN NECESSITIES
International classification
Abstract
The present invention relates generally to the field of sanitation equipment. More specifically, the present invention relates to a shopping cart sanitation system that sanitizes shopping carts, baskets and bins that pass therethrough. The system is comprised of a tunnel-like enclosure that is comprised of a sanitization chamber and a drying chamber, wherein the sanitization chamber sanitizes carts via a spray nozzle system that sprays disinfectant as well as a plurality of UV disinfecting lights. The drying chamber dries the carts, baskets and bins via a plurality of fans before the carts exit the station and are ready for use. In one embodiment, the system may further comprise an antimicrobial station.
Claims
1. A shopping receptacle sanitization system comprising: an enclosure; a conveyor; a sanitization station; and a drying station.
2. The shopping receptacle sanitization system as recited in claim 1 further comprising an anti-microbial station.
3. The shopping receptacle sanitization system as recited in claim 1, wherein the enclosure is a tunnel like structure comprising an ingress, the sanitization station, the drying station and an egress.
4. The shopping receptacle sanitization system as recited in claim 3, wherein a repositionable barrier is positioned within the tunnel like structure between the sanitization station and the drying station.
5. The shopping receptacle sanitization system as recited in claim 4, wherein the conveyor extends between the ingress and the egress.
6. The shopping receptacle sanitization system as recited in claim 1 further comprising a control station.
7. The shopping receptacle sanitization system as recited in claim 1, wherein the sanitization station is further comprised of a spraying component and a UV disinfecting light component.
8. The shopping receptacle sanitization system as recited in claim 7, wherein the spraying component is comprised of a plurality of spraying nozzles in fluid communication with a tank holding a supply of a sanitizing agent.
9. The shopping receptacle sanitization system as recited in claim 8, wherein the plurality of spraying nozzles are positioned around the conveyor.
10. The shopping receptacle sanitization system as recited in claim 7, wherein the UV disinfecting light component is comprised of a plurality of UV disinfecting lights positioned around the conveyor.
11. The shopping receptacle sanitization system as recited in claim 1, wherein the drying station is comprised of a plurality of blowers positioned around the conveyor.
12. The shopping receptacle sanitization system as recited in claim 2, wherein the antimicrobial station is comprised of a plurality of misting nozzles in fluid communication with a tank holding a supply of an antimicrobial agent.
13. The shopping receptacle sanitization system as recited in claim 12, wherein the plurality of misting nozzles are positioned around the conveyor and between the drying station and an egress.
14. A shopping receptacle sanitization system comprising: an enclosure having an ingress and an egress; a first conveyor and a second conveyor, wherein each of the first and second conveyors extend between the ingress and egress; a sanitization station; a drying station; an antimicrobial station; and a control station.
15. The shopping receptacle sanitization system as recited in claim 14, wherein a repositionable barrier is positioned within the enclosure between the sanitization station and the drying station.
16. The shopping receptacle sanitization system as recited in claim 14, wherein the sanitization station is further comprised of (a) a spraying component comprised of a plurality of spraying nozzles positioned around each of the first and second conveyors and in fluid communication with a tank holding a supply of a sanitizing agent, and (b) a UV disinfecting light component comprised of a plurality of UV disinfecting lights positioned around each of the first and second conveyors.
17. The shopping receptacle sanitization system as recited in claim 14, wherein the drying station is comprised of a plurality of blowers positioned around each of the first and second conveyors, and the antimicrobial station is comprised of a plurality of misting nozzles positioned around each of the first and second conveyors and in fluid communication with a tank holding a supply of an antimicrobial agent.
18. A method of sanitizing a shopping receptacle comprising the steps of: positioning a shopping receptacle on a conveyor at an ingress point of a sanitization system; sensing the presence of the shopping receptacle and activating the conveyor; spraying an entire surface of the shopping receptacle with a sanitizing solution as the conveyor transfers the shopping receptacle through a sanitization chamber; exposing the entire surface of the shopping receptacle to a UV disinfecting light as the conveyor transfers the shopping receptacle through the sanitization chamber; drying the entire surface of the shopping receptacle with a plurality of blowers as the conveyor transfers the shopping receptacle through a drying chamber; spraying the entire surface of the shopping receptacle with an antimicrobial solution as the conveyor transfers the shopping receptacle towards an egress; and sensing the presence of the shopping receptacle at the egress and stopping the conveyor.
19. The method of sanitizing a shopping receptacle as recited in claim 18, wherein a repositionable barrier is positioned between the sanitization chamber and the drying chamber.
20. The method of sanitizing a shopping receptacle as recited in claim 18, wherein the sanitization system further comprises a control panel, a sanitizing solution reservoir for storing the sanitizing solution and that is in fluid communication with a plurality of spray nozzles, a sanitizing solution reservoir for storing the sanitizing solution and that is in fluid communication with a plurality of spay nozzles, and an antimicrobial solution reservoir for storing the antimicrobial solution and that is in fluid communication with a plurality of sprayers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The description refers to provided drawings in which similar reference characters refer to similar parts throughout the different views, and in which:
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024] The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.
[0025] The present invention, in one exemplary embodiment, is comprised of a shopping cart sanitation system that is comprised of a stainless steel tunnel-like enclosure having a conveyor, an ingress, an egress and a continuous pathway extending between the ingress and the egress, wherein a plurality of shopping carts, bins or baskets may be propelled through the pathway on the conveyor. The pathway further comprises a sanitization chamber, a drying chamber and an optional antimicrobial chamber. In the sanitization chamber, the shopping carts, baskets and/or bins are chemically sanitized with a sanitizing/disinfectant solution that is sprayed through a plurality of spray nozzles positioned around the conveyor, each of which is in fluid communication with a tank holding a supply of sanitizing and/or disinfecting solution. While in the sanitization chamber, the carts, baskets and bins may also be subjected to a plurality of UV disinfecting lights positioned around the conveyor to further sanitize the carts, baskets and bins.
[0026] Once properly sanitized, the conveyor transports the carts, baskets and bins through a repositionable barrier and into the drying chamber. In the drying chamber, the carts, baskets and bins are dried via a plurality of fans or blowers positioned around the conveyor and the same then exit the drying chamber and the enclosure itself, wherein the properly and thoroughly sanitized carts, baskets and bins are ready to be returned to productive use. Alternatively, the carts, baskets and bins may first be subjected to an antimicrobial chamber wherein the carts, baskets and bins are misted with a fast drying antimicrobial solution that is sprayed through a plurality of misting nozzles positioned around the conveyor, each of which is in fluid communication with a tank holding a supply of the antimicrobial solution before exiting the disclosure.
[0027] Additionally, the cart sanitization system also comprises a controller station that allows a user to control the automatic operation of the various components of the cart sanitization system including, without limitation, the nozzles, UV lights, conveyer belt, fans, blowers, as well as a plurality of sensors for sensing the position various sensors that may allow for the automatic operation of each chamber.
[0028] A differing embodiment of the shopping cart sanitization may also be comprised of a smaller basket/bin sanitizing system that may comprise the top surface of the shopping cart sanitization system or, alternatively, either side surface. The basket/bin sanitizing system is identical in architecture to the shopping cart system and is also comprised of a stainless steel tunnel-like enclosure that allows baskets/bins to enter the same through a front continuous opening. The baskets/bins then pass via a conveyor belt through a sanitization chamber which chemically sanitizes the baskets/bins with a sanitizing solution, and a drying chamber that dries the baskets/bins before the carts exit the system via a rear continuous opening to be returned to productive use by customers. The sanitization chamber may be comprised of a plurality of spray nozzles that spray sanitizer on every surface of the baskets/bins, and/or a UV light disinfection system. The drying chamber may be comprised of a plurality of air dryers and fans that blow air into the chamber to dry the sanitized baskets/bins via a plurality of vents. The sanitization chamber and the drying chamber are preferably separated by a strip curtain to prevent the loss of sanitizing solution, and to create a confined sanitization and drying area. Further, the system may further comprise an antimicrobial station as described above, and a controller station that allows a user to control the automatic operation of the nozzles, UV lights, conveyer belt, fans and other various sensors that may allow for the automatic operation of each chamber. However, as noted above, it is contemplated that both the shopping cart sanitization system and the basket/bin sanitization system may share several components (e.g. a controller, a disinfectant tank, etc.).
[0029] Referring initially to the drawings,
[0030] The system 100 is comprised of a tunnel-like or rectangular-like enclosure that is comprised of a top surface 112, two generally parallel side surfaces 113, a continuous front opening 116 through which shopping carts 10 can enter the system 100 via a conveyor belt 110 or grooved track (not shown) that secures and guides the movements of the carts 10 and a continuous rear opening 114 wherein shopping carts 10 can exit the system 100 via the conveyor belt 110 or grooved track (not shown). The conveyor belt 110 effectively comprises the bottom surface of the station 100, but a differing embodiment of the system 100 may be further comprised of an additional bottom surface (not shown) positioned below the conveyor belt 110 that is comprised of the same materials as the top and side surfaces 112, 113, and/or a plurality of removable, locking wheels that allow the entire system 100 to move easily from one location to the other. Nonetheless, in differing embodiments, the system 100 may also be in the general shape of any of a plurality of three-dimensional shapes, such as triangular, oval, oblong, circular, half-circular, etc., and may be comprised of a plurality of durable materials such as, but not limited to, stainless steel, steel, aluminum, fiberglass, plastic, etc. Further, the outer surface of the sanitization system 100 may be comprised of a plurality of LED or non-led display panels that allows a business to display a logo or advertisements and provide outside lighting to the system 100.
[0031] Each opening 114, 116 is further comprised of a plurality of strip curtains 106 that are comprised of vinyl or other suitable material such that the curtains 106 serve to contain disinfectant and other overspray within the system 100, preventing said overspray from saturating the surrounding environment. Above each opening 114, 116, the system 100 may also be comprised of a sensor 118 that detects the presence (e.g. at the front opening 116) and/or the absence (e.g. at the rear opening 114) of shopping carts 10 within the system 100 to automatically activate or deactivate the sanitization/drying stations, and to automatically start the movement of the conveyor belt 110 when the presence of one or more shopping carts 10 is detected near or inside the front opening 116. Similarly, the sensor 118 above the rear opening 114 can detect the presence or absence of the shopping carts 10 to effectively start or stop the conveyor belt 110 and drying system when all carts 10 have exited the system 100. Therefore, to allow a cart 10 or a series of carts 10 to travel through the system 100, a user needs only to push the cart(s) 10 into the front opening 116 of the system 100 where their presence will be detected by the sensor 118, and the system 100 will then automatically activate or deactivate the system accordingly as the carts 10 move throughout each station or chamber (as described more fully below) until they ultimately exit the system 100 at egress 114.
[0032]
[0033] The sanitization chamber 102 is comprised of a plurality of high-pressure spray nozzles 206 preferably positioned on the system's interior top, bottom, and/or side surfaces (i.e., positioned around the conveyor 110), and spray liquid disinfectant in a droplet or mist form onto all surfaces of the shopping carts 10 as they pass through the sanitization chamber 102 on conveyor belt 110, as best seen in
[0034] The cart detection sensor 118 may also serve as a cart capacity sensor that provides a visual or audible indication to the user of the number of carts 10 within the system at any one time, or if the carts are jammed in some capacity. The indication may be in the form or a display, an audible alarm or an alert via a push notification via the mobile application. Further, a user may similarly be alerted if the number of carts 10 within the system 100 exceeds the capacity of the system 100.
[0035] In addition, the mobile application may also allow a user to executively control one or more features of the system 100 such as, but not limited to, the spray nozzles 206, UV light system 208, air dryers/fans 212, on/off power, etc. Alternatively, the spray nozzles 206, UV lights 208, misting devices 402, etc., may be in electrical communication with, and controlled by, a physical control panel 202 in the form of a computer system or processor that, for example, receives signals from the sensor 118 at the front opening 116 and sends a signal to both the spray nozzles 206 and the UV lights 208 to start dispensing solution 204 and emitting UV light when carts 10 are detected within the station 100 in the sanitization chamber 102.
[0036] More specifically and as stated above, the sanitization chamber 102 may also additionally or alternatively be comprised of a plurality of ultraviolet disinfecting lights 208 positioned on the on the interior top, bottom, and/or side surfaces of the system 100 (i.e., positioned around the conveyor belt 110) to further sanitize the shopping carts 10 passing through the sanitization chamber by killing germs, bacteria, pathogens, viruses, etc. via the UV light. It is contemplated that as the conveyor belt 110 guides the shopping carts 10 through the sanitizing chamber 102, the nozzles 206 and UV lights 208 will be activated via sensor 118 of a separate, unique sensor (not shown). Alternatively, the nozzles 206 and UV lights 208 may be activated via a weight sensor (not shown) within the conveyor belt 110 that only activates the nozzles 206 and UV lights 208 when a sufficient amount of weight is detected on the conveyor belt 110 (e.g. the weight of at least one shopping cart 10).
[0037] As stated above, the system 100 may comprise a plurality of external controls on the control panel 202 positioned on the interior and/or exterior of the system 100 to activate or deactivate the nozzles 206, UV lights 208, etc. manually. In yet another embodiment, each of the nozzles 206 and the UV lights 208 may be in electrical communication with a plurality of intensity level settings on the control panel 202 such as, but not limited to, a “light” cleaning level, a “medium” cleaning level and a “heavy” cleaning level, wherein each level is configured to be set through the controller 202 or mobile application to allow the user to select the intensity at which the nozzles 206 and UV lights 208 operate. Th system 100 may also comprise a number of indicators such as, but not limited to, a solution level indicator and a “system needs attention” indicator.
[0038] After the sanitization of the shopping carts 10 is complete, the carts 10 travel through the middle strip curtain 108 via the conveyor belt 110 to the drying chamber 104, which is present between the middle strip curtain 108, which separates the drying chamber 104 from the sanitization chamber 102, and the rear opening 114. The drying chamber 104 is comprised of a plurality of air dryers or blowers 212 (e.g. fans) and/or heat lamps (not shown) that may be positioned along the interior top, bottom, and/or side surfaces of the drying chamber 104 (i.e., around the conveyor belt 110) and that dispel a flow of air into the drying chamber 104 via a plurality of vents 214 to dry the moisture present on the shopping carts 10 as best seen in
[0039] After the sanitization and drying of the shopping carts 10 is complete, in one embodiment hereof, the carts 10 may further travel through an antimicrobial station 400. The antimicrobial station 400 is comprised of a plurality of sprayers or misters 402 that coat the entire surface of the shopping carts 10 with a fast drying antimicrobial solution 404. More specifically, the antimicrobial solution 404 is stored in an antimicrobial solution holding tank 406 until needed, wherein the holding tank 406 is in fluid communication with each of the plurality of sprayers or misters 402.
[0040]
[0041]
[0042] As noted above,
[0043] Although it is contemplated that the basket/bin station 300 is comprised of its own controller (not shown), it may be controlled by the controller 202 of the cart sanitization system 100, and/or by the same mobile application that can be used to control the system 100. Similarly, the same sanitization tank 203 may be used by both the systems 100, 300 although the basket/bin station 300 is preferably comprised of its own tank (not shown). In differing embodiments of the systems, the shopping cart sanitization system 100 and/or the basket/bin sanitization system 300 may be battery operated, solar-powered and/or powered by an electrical power source 210.
[0044] The cart sanitization system 100 and basket/bin sanitation system 300 can operate simultaneously based on consumer demand and requirements to accommodate any size and shape of shopping cart 10 or basket/bin 12 that may be used in retail shops, grocery stores, malls, airports, hospitals etc., and to thoroughly sanitize and dry each cart 10 and basket/bin 12 accordingly. Therefore, the sanitization systems 100, 300 reduce the spread of germs, viruses and bacteria on shopping carts, baskets, bins and any other shopping receptacle.
[0045] As noted above, another embodiment of the present invention may also be comprised of a method of sanitizing and drying shopping carts and/or baskets/bins or other devices of the like. The method is comprised of the steps of placing one or more carts/bins at the front opening of a sanitizing station, automatically moving the carts/bins through the station via conveyer belt and through a sanitizing chamber wherein sanitizing solution is sprayed on the carts/bins via nozzles and Ultraviolet disinfecting light is automatically activated to shine on the carts/bins as they move across the sanitizing chamber. Then, a conveyer belt carries the carts/bins to a drying chamber from the sanitizing region to dry the carts/bins via blowers and air dryers. Finally, the carts/bins may be coated with a fast drying antimicrobial solution before exiting the system via the rear exit opening.
[0046] Certain terms are used throughout the following description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not structure or function. As used herein “cart station”, “shopping cart sanitation system”, and “shopping cart system” are interchangeable and refer to the sanitation systems 100, 300 of the present invention.
[0047] Notwithstanding the forgoing, the sanitation systems 100, 300 of the present invention can be of any suitable size and configuration as is known in the art without affecting the overall concept of the invention, provided that it accomplishes the above stated objectives. One of ordinary skill in the art will appreciate that the size, configuration and material of the sanitation systems 100, 300 as shown in the FIGS. are for illustrative purposes only, and that many other sizes and shapes of the sanitation systems 100, 300 are well within the scope of the present disclosure. Although the dimensions of the sanitization systems 100 are important design parameters for user convenience, the sanitation systems 100, 300 may be of any size that ensures optimal performance during use and/or that suits the user's needs and/or preferences.
[0048] Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. While the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.
[0049] What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.