Device and method for high-throughput multiparameter measurements in one or more live and fixed cells
11364502 · 2022-06-21
Assignee
Inventors
- Deirdre Meldrum (Phoenix, AZ)
- Laimonas Kelbauskas (Gilbert, AZ, US)
- Wacey Teller (Mesa, AZ, US)
- Meryl Rodrigues (Tempe, AZ, US)
- Hong Wang (Tempe, AZ, US)
- Ganquan Song (Mesa, AZ, US)
- Yanqing Tian (Tempe, AZ, US)
- Fengyu Su (Tempe, AZ, US)
- Xiangxing Kong (Tempe, AZ, US)
- Liqiang ZHANG (Chandler, AZ, US)
Cpc classification
B01L2300/0893
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0829
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502753
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/18
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/0668
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0864
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/1805
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/087
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
B01L3/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A microfluidic device includes a first substrate including at least one microfluidic channel and a plurality of microwells, as well as a cooperating second substrate defining multiple split-walled cell trap structures that are registered with and disposed within the plurality of microwells. A method for performing an assay includes flowing cells and a first aqueous medium into a plurality of microwells of a microfluidic device, wherein each microwell includes a cell trap structure configured to trap at least one cell. The method further comprises flowing a nonpolar fluid with low permeability for analytes of interest through a microfluidic channel to flush a portion of the first aqueous medium from the microfluidic channel while retaining another portion of the first aqueous medium and at least one cell within each microwell. Surface tension at a non-polar/polar medium interface prevents molecule exchange between interior and exterior portions of microwells.
Claims
1. A microfluidic device comprising: a first substrate defining at least one microfluidic channel and a plurality of ring structures that form sidewalls of a plurality of microwells, wherein each ring structure of the plurality of ring structures comprises a first height; and a second substrate defining a plurality of split-walled cell trap structures, wherein each split-walled cell trap structure of the plurality of split-walled cell trap structures comprises a second height that is greater than the first height, wherein the plurality of split-walled cell trap structures is registered with and disposed within the plurality of ring structures that form sidewalls of the plurality of microwells, and wherein a difference in height between each ring structure and each corresponding split-walled trap structure registered therewith defines a gap between the first substrate and the second substrate along a lip of each microwell of the plurality of microwells.
2. The microfluidic device of claim 1, wherein the gap between the first substrate and the second substrate along the lip of each microwell of the plurality of microwells has a height of about 2 μm.
3. The microfluidic device of claim 1, wherein each cell trap structure of the plurality of split-walled cell trap structures comprises an open upstream end sized to receive at least one cell, and comprises a downstream opening configured to inhibit passage of the at least one cell while permitting passage of an aqueous medium.
4. The microfluidic device of claim 3, wherein the at least one microfluidic channel comprises an increased lateral dimension proximate to each microwell of the plurality of microwells.
5. The microfluidic device of claim 1, further comprising a media inlet port, a secondary fluid inlet port, and an outlet port in fluid communication with the at least one microfluidic channel.
6. The microfluidic device of claim 1, wherein the at least one microfluidic channel comprises a plurality of microfluidic channels arranged in parallel, the plurality of microwells includes multiple groups of microwells, and each microfluidic channel of the plurality of microfluidic channels interconnects a different group of microwells of the multiple groups of microwells.
7. The microfluidic device of claim 3, wherein the open upstream end defines an opening having a width in a range of from about 10 microns to about 30 microns.
8. The microfluidic device of claim 1, further comprising a plurality of sensors in sensory communication with the plurality of microwells.
9. The microfluidic device of claim 1, further comprising at least one heating or cooling element configured to control temperature of the microfluidic device.
10. The microfluidic device of claim 1, wherein each split-walled trap structure extends from the first substrate to contact a bottom of the second substrate.
11. The microfluidic device of claim 1, wherein the gap between the first substrate and the second substrate along a lip of each microwell of the plurality of microwells is configured, when an aqueous solution is present within the microwell, to promote surface tension sufficient to prevent a non-polar fluid from entering the microwell.
12. A method for performing an assay using live cells, in at least one of isolation, small populations, multicellular clusters, or small tissue samples, the method comprising: flowing cells, small populations of cells, multi-cellular clusters, or small tissue samples and flowing a first aqueous medium into a microfluidic device comprising a microfluidic channel interconnecting a plurality of microwells, wherein each microwell of the plurality of microwells is defined by a ring structure, defined in a first substrate, that forms sidewalls of the microwell and that contains a split-walled cell trap structure defined in a second substrate, registered with the ring structure, and configured to trap at least one cell, thereby causing each cell trap structure to trap at least one cell, wherein each ring structure comprises a first height, wherein each split-walled cell trap structure comprises a second height that is greater than the first height, and wherein a difference in height between each ring structure and each corresponding split-walled trap structure registered therewith defines a gap between the first substrate and the second substrate along a lip of each microwell of the plurality of microwells; and flowing a non-polar fluid with low permeability for analytes of interest through the microfluidic channel, without entering the plurality of microwells, to flush from the microfluidic channel a portion of the first aqueous medium residing outside the microwells, while retaining another portion of the first aqueous medium as well as the at least one cell within each microwell of the plurality of microwells.
13. The method of claim 12, further comprising flowing a second aqueous medium through the microfluidic channel to flush the non-polar fluid from the plurality of microwells and to flush the other portion of the first aqueous medium from each cell trap structure while retaining the at least one cell within each cell trap structure.
14. The method of claim 12, further comprising incubating the at least one cell within each microwell of the plurality of microwells.
15. The method of claim 12, further comprising sensing concentration of at least one analyte for the at least one cell trapped in each cell trap structure.
16. The method of claim 12, further comprising analyzing cellular function of the at least one cell trapped in each cell trap structure.
17. The method of claim 12, wherein the at least one cell trapped in each cell trap structure comprises a multi-cell cluster or tissue sample.
18. The method of claim 12, further comprising fabricating the microfluidic device by contacting a first substrate defining at least one microfluidic channel and a plurality of ring structures that form sidewalls of the plurality of microwells with a second substrate defining a plurality of split-walled cell trap structures, wherein the plurality of split-walled cell trap structures is registered with and disposed within the plurality of ring structures that form sidewalls of the plurality of microwells.
19. The method of claim 12, further comprising introducing cell lysis buffer and one-step RT-qPCR mixture to each microwell of the plurality of microwells to release cellular contents of cells within the plurality of microwells, and performing RT-qPCR analysis of cells within the microfluidic device while the cells remain in the plurality of microwells.
20. The method of claim 12, further comprising flowing one or more reagents into each microwell of the plurality of microwells and analyzing cells within the microfluidic device while the cells remain in the plurality of microwells.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23) The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
(24) It should be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(25) It should also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
(26) It should be understood that, although the terms “upper,” “lower,” “bottom,” “intermediate,” “middle,” “top,” and the like may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed an “upper” element and, similarly, a second element could be termed an “upper” element depending on the relative orientations of these elements, without departing from the scope of the present disclosure.
(27) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(28) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having meanings that are consistent with their meanings in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(29) The approach disclosed herein addresses low throughput limitations by facilitating highly-scalable, functional assays of individual cells, small cell populations, multi-cellular 3D clusters, and small biological tissue samples that can be combined with a broad range of other, existing single-cell analysis methods or enable performance of several end-point analyses on the same chip. Furthermore, sequential assays can be performed under different experimental conditions on the same individual cells, small cell populations, multi-cellular 3D clusters, or small biological tissue samples, which is a feature not believed to be offered by conventional single-cell technologies.
(30) Aspects of the present disclosure relate to a method of producing microscale hermetic seals required for measurements of at least one cell (e.g., one cell per well or a small population of cells per well), utilizing a non-polar fluid with low permeability (e.g. mineral oil) as a diffusion barrier for molecules of interest. The non-polar fluid is immiscible with aqueous (polar) cell growth media, thereby facilitating displacement of cell growth media with oil, and vice-versa, without significant mixing at an interface of the two liquids.
(31) In one aspect, the disclosure relates to a microfluidic device including a first substrate and a second substrate that are arranged to be assembled together. The first substrate defines at least one microfluidic channel and a plurality of microwells, and the second substrate defines a plurality of split-walled cell trap structures, wherein the plurality of split-walled cell trap structures is registered with and disposed within the plurality of microwells.
(32) Various types of analyses compatible with the single cell analysis approach disclosed herein are identified in
(33)
(34) One implementation of a multi-well device is depicted in
(35)
(36)
(37) In certain embodiments, cells can be recirculated (i.e., flowed multiple times across or through a microfluidic chip) to increase the loading efficiency to 100%, which is of particular value for small samples such as liquid biopsies containing rare circulating tumor cells. The size of trap structures can be varied over a broad range to match the size of cells under study. In certain embodiments, trap structures of different sizes can be provided on the same microfluidic chip to capture cells of different sizes from highly heterogeneous samples (such as disaggregated clinical biopsy samples or murine tissue samples).
(38) In certain embodiments, trap structures may be sized and configured to capture small multicellular clusters ranging from 50-300 μm in diameter or larger to enable cellular function studies in the context of complex multicellular structures and cell-cell interaction studies.
(39)
(40) Following a loading step, the microfluidic chip 40 can be kept in a cell culture incubator for certain amounts of time to allow for cell adhesion and to allow cells to return to normal function after trapping. Preferably, the microfluidic chip 40 is compatible with both adherent and suspension cell types. If suspension cells are used, then an incubation step may not be necessary and measurement of functional characteristics of cells may be performed immediately after trapping. After incubation, the top substrate part of a microfluidic chip may be replaced with a substrate containing a matching array of wells with sensor(s) to make an assay chip. In certain embodiments, the microfluidic chip 40 of
(41) 58A, 58B to allow easy connections with tubing while keeping the top and bottom parts of the microfluidic chip 40 in contact. The chip interface device 46 includes generally circular body layers 54, 56 (fastened together with fasteners 70 extending through holes 72), with central portions of the body layers 54, 56 being arranged to receive an intermediate frame member 52 (which defines a recess 50 receiving the microfluidic chip 40) and an overlying cover block 48 arranged to overlie the microfluidic chip 40. Fasteners 68, which may include (but are not limited to) screws and nuts, compress the cover block 48 and the frame member 52 relative to the body layers 54, 56. Channel segments 64A, 64B are defined between the body layers 54, 56, and extend between the fluidic inlet and outlet ports 58A, 58B and vias 66A, 66B that are registered with ports (not shown) of the microfluidic chip 40. The fluidic inlet and outlet ports 58A, 58B and associated flanges 60A, 60B are affixed to the body layers 54, 56 with fasteners 62A, 62B. Experiments performed by the inventors with this design have demonstrated that the disassembly of the chip interface device 46 and assembly of the microfluidic chip 40 is simple to perform and takes three to four minutes. In operation of the chip interface device 46, fluids may be supplied to the fluidic inlet port 58A and conveyed by the channel segment 64A and via 66A to be distributed among an array of trap structures (as shown in
(42) In certain embodiments, a microfluidic assay chip can be affixed to a base that provides a media input port, an oil input port, and an output port.
(43)
(44) In certain embodiments, the bottom substrate part (defining wells) and the top substrate part (defining microchannels with split wall Pachinko-type trap structures) of a microfluidic device may be aligned with one another prior to contact. In certain embodiments, a relatively simple setup containing an XYZ translation stage and a rotational stage can be used to perform this alignment task. The setup can be mounted on an inverted microscope for visual feedback during the alignment step. A first illustration of a microscope setup for aligning top and bottom parts of a microfluidic chip is provided in
(45) Once a microfluidic chip has been assembled, it may be received within a microfluidic chip interface device that is configured to be mounted to a fixture of a microscope stage. One such fixture is shown in an empty state at center-left in
(46) In certain embodiments, sensors arranged in, on, or in sensory communication with, a microfluidic chip and/or a microfluidic chip interface device may be based on Raman scattering, phosphorescence, surface-plasmon resonance, resonance energy transfer, or any other phenomena or a combination thereof.
(47) In certain embodiments, a sensor readout is performed by averaging a signal emanating from a sensor area whereby an array of regions of interest on a microfluidic chip is generated that match the sensor locations on the acquired images. The sensor emission intensity data may be extracted and analyzed as a function of time to reveal temporal dynamics of the sensor response, which in turn represents the kinetics of the corresponding analytes in a microwell. In certain embodiments, image processing, data extraction, and analysis can be done in real time, as the data is being produced. Alternatively, for more detailed and complex data analysis, in certain embodiments these steps may be performed after an entire dataset has been acquired.
(48)
(49)
(50) After an assay has been run, oil contained in a microfluidic chip may be replaced with another growth medium using the same steps as described above for the introduction of oil. The newly introduced medium may differ from a medium that was previously present within a microfluidic chip, such as by containing different types of perturbagens, by being conditioned or buffered at a different pH, by having a different temperature, etc. Due to a rapid fluid replacement step (1-3 seconds) achievable in preferred embodiments, the time factor is negligible.
(51) A broad variety of different media or solutions for different types of in situ or downstream analyses can be used. In certain embodiments, cell lysis buffer mixed with a one-step RT-qPCR mixture may be introduced to first release the cellular contents followed by on-chip RT-qPCR analysis of the same cells while the cells remain in the original analysis wells. Alternatively or additionally, other reagents may be introduced into the analysis wells for other experiments such as RNA analysis, DNA analysis, protein analysis, etc., for on-chip analysis of the same cells in the original analysis wells. To this end, in certain embodiments, a microfluidic chip as disclosed herein may be placed in a thermocycler to attain required temperature points for the reaction. In certain embodiments, cells may be retrieved from a microfluidic chip utilizing laser microdissection and catapulting, thermal dissociation, shear force, or similar mechanisms (or combinations thereof) for downstream (off-chip) analysis of the cells. In certain embodiments, cells retrieved from a microfluidic chip may be used for further culturing and growing clonal populations.
(52) In certain embodiments, a microfluidic chip and an associated microfluidic chip interface device may be scaled up to contain larger numbers of wells (e.g., on the order of 1,000 wells, 10,000 wells, 100,000 wells, or more) without introducing major changes to the basic design for microwells or associated microfluidic channels.
(53) In certain embodiments, a microfluidic device may be implemented in a manner that enables monitoring of cellular function, including but not limited to transmembrane fluxes of analytes in cell populations. In certain embodiments, the size of the wells may be increased to a millimeter scale or larger while increasing the number of traps per well to several hundreds or thousands. Such millimeter scale wells can be loaded directly with a pipette by dispensing several microliters of cell suspension into the well or by other suitable means including pumps, etc.
(54) In certain embodiments, extracellular sensors may be combined with commercially available intracellular sensors for multiplexed sensing. In certain embodiments, a bottom substrate part can be made 170-200 μm thick to render it compatible with high resolution imaging using short working distance, high numerical aperture objective lenses.
(55) In certain embodiments, a microfluidic chip and/or an associated microfluidic chip interface device may be modified to enable recirculation of suspended cells to increase cell occupancy in wells. Such modification would also enable working with small clinical samples obtained using either small needle aspirates or bite biopsies that may contain only several hundred to several thousands of cells.
(56) In certain embodiments, a microfluidic chip and/or an associated microfluidic chip interface device may be made with integrated elements (e.g., heating and/or cooling elements) to control temperature for long term studies. Such a chip and/or device may be easily modified to enable continuous perfusion with cell growth media for both long-term studies and response dynamics studies.
(57) A series of experiments were conducted using a microfluidic chip consistent with the design of
(58) Additionally, a series of drawdown experiments with A549 cells was performed to determine their oxygen consumption and extracellular acidification rates. Such drawdown experiments were successfully and consistently performed.
(59) Upon reading the foregoing description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.