Motor vehicle headlight and method
11365859 · 2022-06-21
Assignee
Inventors
- Andreas Hölzl (Wieselburg, AT)
- Sascha David (Loich, AT)
- Matthias Frühwirth (Ybbs, AT)
- Josef Gürtl (Kilb, AT)
Cpc classification
F21V5/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/63
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a motor vehicle headlight (1) comprising a light module having a plurality of light sources (110, 120, 130) and a plurality of primary optics (210, 220, 230), wherein the light sources (110, 120, 130) each have a light-emitting surface (111, 121, 131) and are arranged on a common circuit board (50). The circuit board (50) has a circuit board reference point and a light reference plane, wherein the light reference plane is defined by at least three light reference points, and the circuit board reference point lies in the light reference plane. The primary optics (210, 220, 230) each have a light-incoupling surface (211, 221, 231) and a light-outcoupling surface (212, 222, 232), and are held in position by a common holder (60). The holder (60) has a holder reference point and an optics reference plane, which is defined by at least three optics reference points (21, 22, 23) and in which the holder reference point also lies. At least three spacer means (41, 42) are arranged between the circuit board (50) and the holder (60) at the respective light reference points and optics reference points.
Claims
1. A motor vehicle headlight comprising a light module having a plurality of light sources and a plurality of primary optics, each light source being associated with a respective primary optics, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, and each light source is configured to emit light from the respective light-emitting surface, and to couple it into the light-incoupling surface of the respective associated primary optics, wherein at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixedly connected, and the holder, or a component or a component assembly to which the holder is mechanically fixedly connected, wherein for the circuit board, a circuit board reference point and a light reference plane is definable with respect to the circuit board, the light reference plane being defined by at least three light reference points, wherein for the holder, a holder reference point and an optics reference plane is definable with respect to the holder, the optics reference plane being defined by at least three optics reference points, and wherein the at least three spacer devices are respectively arranged at the light reference points and the optics reference points, wherein: a light plane is definable from the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point, an optics plane is definable from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, from the transformation function a separation triplet of grid point pairs is determined, said grid point pairs respectively extending between the light reference points and the optics reference points, the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, the spacer devices are realized as respective adapter plates, and respective connector devices are provided, the connector devices fastening the holder to the circuit board.
2. The motor vehicle headlight according to claim 1, wherein, starting from light emitted from the light-emitting surface, in the direction of a radiation vector, and starting from light coupled into the light-incoupling surface in the direction of an incoupling vector, for each pair of light source and associated primary optics a respective orientation measure is definable from the spatial angular difference between the radiation vector and the incoupling vector.
3. The motor vehicle headlight according to claim 2, wherein between the light reference plane and the optics reference plane with respect to the circuit board reference point and the holder reference point, a plane displacement and/or a plane inclination about at least one axis of the light reference plane and/or the optics reference plane is definable, for which the respective orientation measures are minimized.
4. The motor vehicle headlight according to claim 3, wherein the respective orientation measures of at least 75% of all pairs of light sources and associated primary optics are minimized.
5. The motor vehicle headlight according to claim 1, wherein the motor vehicle headlight corresponds to an arrangement where a distance dimension is respectively present between the light-emitting surface of the respective light source and the light-incoupling surface of the respective associated primary optics, which distance dimension is normal to the light reference plane and the optics reference plane, which in the non-adjusted state run parallel to one another.
6. The motor vehicle headlight according to claim 5, wherein a distance-of-planes is derivable from the distance dimensions by means of the transformation function, said distance-of-planes describing the distance between the circuit board and the holder in the circuit board reference point or in the holder reference point, wherein the distance-of-planes is preferably determined such that a predetermined minimum separation is set for all distance dimensions.
7. The motor vehicle headlight according to claim 1, wherein the positions of the light-emitting surfaces of the light sources are located approximately in the light plane, and/or the positions of the light-incoupling surfaces of the primary optics are located approximately in the optics plane.
8. The motor vehicle headlight according to claim 1, wherein the adapter plates are arranged between the holder and the circuit board, and the connector devices fasten the holder to the circuit board through an additional holder and a heat sink fixed to the latter.
9. The motor vehicle headlight according to claim 1, wherein the circuit board reference point is located in the light reference plane, and the holder reference point is located in the optics reference plane.
10. A motor vehicle headlight comprising: a light module having a plurality of light sources and a plurality of primary optics, each light source being associated with a respective primary optics, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, and each light source is configured to emit light from the respective light-emitting surface, and to couple it into the light-incoupling surface of the respective associated primary optics, wherein at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixedly connected, and the holder, or a component or a component assembly to which the holder is mechanically fixedly connected, wherein for the circuit board, a circuit board reference point and a light reference plane is definable with respect to the circuit board, the light reference plane being defined by at least three light reference points, wherein for the holder, a holder reference point and an optics reference plane is definable with respect to the holder, the optics reference plane being defined by at least three optics reference points, and wherein the at least three spacer devices are respectively arranged at the light reference points and the optics reference points, wherein: a light plane is definable from the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point, an optics plane is definable from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, from the transformation function a separation triplet of grid point pairs is determined, said grid point pairs respectively extending between the light reference points and the optics reference points, the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, wherein the spacer devices are realized as respective adapter plates and further each have an adjustable connector device and an elastic mounting clip, wherein the mounting clip connects the holder to the circuit board.
11. The motor vehicle headlight according to claim 10, wherein the adapter plates are arranged between the holder and an additional holder, and the mounting clip connects the holder to the circuit board through the additional holder and a heat sink fixed to the latter.
12. The motor vehicle headlight according to claim 10, wherein the circuit board reference point is located in the light reference plane, and the holder reference point is located in the optics reference plane.
13. A motor vehicle headlight comprising: a light module having a plurality of light sources and a plurality of primary optics, each light source being associated with a respective primary optics, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, and each light source is configured to emit light from the respective light-emitting surface, and to couple it into the light-incoupling surface of the respective associated primary optics, wherein at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixedly connected, and the holder, or a component or a component assembly to which the holder is mechanically fixedly connected, wherein for the circuit board, a circuit board reference point and a light reference plane is definable with respect to the circuit board, the light reference plane being defined by at least three light reference points, and wherein for the holder, a holder reference point and an optics reference plane is definable with respect to the holder, the optics reference plane being defined by at least three optics reference points, wherein the at least three spacer devices are respectively arranged at the light reference points and the optics reference points, wherein: a light plane is definable from the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point, an optics plane is definable from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, and the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, from the transformation function a separation triplet of grid point pairs is determined, said grid point pairs respectively extending between the light reference points and the optics reference points, the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, and the spacer devices are realized as respective adapter plates and further comprise respective adjustable connector devices in the form of an adhesive which connects the holder to the circuit board.
14. The motor vehicle headlight according to claim 13, wherein the adapter plates are arranged between the holder and an additional holder, and the adhesive connects the holder to the circuit board through an additional holder and a heat sink fixed to the latter.
15. The motor vehicle headlight according to claim 13, wherein the circuit board reference point is located in the light reference plane, and the holder reference point is located in the optics reference plane.
16. A motor vehicle headlight comprising: a light module having a plurality of light sources and a plurality of primary optics, each light source being associated with a respective primary optics, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, and each light source is configured to emit light from the respective light-emitting surface, and to couple it into the light-incoupling surface of the respective associated primary optics, wherein at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixedly connected, and the holder, or a component or a component assembly to which the holder is mechanically fixedly connected, wherein for the circuit board, a circuit board reference point and a light reference plane is definable with respect to the circuit board, the light reference plane being defined by at least three light reference points, wherein for the holder, a holder reference point and an optics reference plane is definable with respect to the holder, the optics reference plane being defined by at least three optics reference points, and wherein the at least three spacer devices are respectively arranged at the light reference points and the optics reference points, wherein: a light plane is definable from the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point, and an optics plane is definable from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, from the transformation function a separation triplet of grid point pairs is determined, said grid point pairs respectively extending between the light reference points and the optics reference points, the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, and the spacer devices comprise adjustable connector devices and elastic mounting clips, wherein the mounting clip connects the holder to the circuit board.
17. The motor vehicle headlight according to claim 16, wherein the mounting clip connects the holder to the circuit board through an additional holder and a heat sink fixed to the latter, and the connector devices fix the mounting clips to the additional holder, and the connector devices fix the mounting clips to the holder.
18. The motor vehicle headlight according to claim 16, wherein the circuit board reference point is located in the light reference plane, and the holder reference point is located in the optics reference plane.
19. A motor vehicle headlight comprising: a light module having a plurality of light sources and a plurality of primary optics, each light source being associated with a respective primary optics, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, and each light source is configured to emit light from the respective light-emitting surface, and to couple it into the light-incoupling surface of the respective associated primary optics, wherein at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixedly connected, and the holder, or a component or a component assembly to which the holder is mechanically fixedly connected, wherein for the circuit board, a circuit board reference point and a light reference plane is definable with respect to the circuit board, the light reference plane being defined by at least three light reference points, wherein for the holder, a holder reference point and an optics reference plane is definable with respect to the holder, the optics reference plane being defined by at least three optics reference points, wherein the at least three spacer devices are respectively arranged at the light reference points and the optics reference points, wherein: a light plane is definable from the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point, an optics plane is definable from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, from the transformation function a separation triplet of grid point pairs is determined, said grid point pairs respectively extending between the light reference points and the optics reference points, the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, and the spacer devices formed integrally with the holder and have connector devices, which connector devices fix the holder to the circuit board.
20. The motor vehicle headlight according to claim 19, wherein the connector devices fix the holder to the circuit board via an additional holder with a bearing surface and a heat sink which is fixed to the additional holder, wherein at least one of the holder and the additional holder is adapted, with respect to shape, position or orientation of at least one of the bearing surface and a corresponding bearing surface of the holder, to achieving an optimum height for the spacer devices, and the additional holder further comprises a centring dome which interacts with a corresponding centering opening on the holder so as to achieve a desired alignment between the holder and the circuit board.
21. The motor vehicle headlight according to claim 19, wherein the circuit board reference point is located in the light reference plane, and the holder reference point is located in the optics reference plane.
22. A method for adjusting a plurality of light sources and a plurality of primary optics of a motor vehicle headlight relative to one another, wherein: the light sources each have a light-emitting surface and are arranged on a common circuit board, for the circuit board a circuit board reference point and a light reference plane is definable with respect to the circuit board, wherein the light reference plane is defined by at least three light reference points and the primary optics each have a light-incoupling surface and a light-outcoupling surface, and are held in position by a common holder, each light source is associated with a respective primary optics, each light source is configured to emit light from the respective light-emitting surface, and to couple it into the respective associated light-incoupling surface, for the holder a holder reference point and an optics reference plane is definable relative to the holder, which optics reference plane is defined by at least three optics reference points, at least three spacer devices are provided between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixed, and the holder respectively at the light reference points and the optics reference points, and the lengths and the orientations of the at least three spacer devices are determined in accordance with a transformation function, which describes the geometrical transformation between the circuit board reference point and the holder reference point as well as between a light reference plane and an optics reference plane, wherein: a light plane is established from the spatial position and/or orientation of the light-emitting surfaces of the light sources, with respect to the light reference plane and the circuit board reference point, an optics plane is established from the spatial position and/or orientation of the light-incoupling surfaces of the primary optics, with respect to the optics reference plane and the holder reference point, the light plane is aligned with respect to the optics plane such that as much light as possible is emitted from light-emitting surfaces and coupled into the respective associated light-incoupling surfaces, and a separation triplet of grid point pairs is determined from the transformation function, which grid point pairs respectively extend between the light reference points and the optics reference points, and the at least three spacer devices implement the grid point pairs of the separation triplet with respect to magnitude and direction, the method comprising: detecting the spatial position and/or orientation of the light-emitting surfaces of the light sources with respect to the light reference plane and the circuit board reference point using a measuring device; calculating the light plane from the spatial positions and/or orientations of the detected light-emitting surfaces of the light sources using a computing device included in the measuring device; detecting the spatial position and/or orientation of the light-incoupling surfaces of the primary optics with respect to the optics reference plane and the holder reference point using the measuring device; calculating the optics plane from the detected spatial positions and/or orientations of the light-incoupling surfaces of the primary optics using the computing device; calculating of the transformation function using the computing device; determining a separation triplet of grid point pairs from the transformation function using the computing device; arranging at least three spacer devices between the circuit board, or a component or a component assembly to which the circuit board is mechanically fixed, and the holder, at the light reference points and the optics reference points; aligning the holder in the light plane or the optics plane in accordance with the respective reference points; and fixing the holder by means of at least one connector device.
23. The method according to claim 22, wherein the respective light source is configured to emit light from the light-emitting surface in the direction of a radiation vector, and to couple it into the light-incoupling surface of the respective associated primary optics from the direction of an incoupling vector, and for each pair of light sources and associated primary optics, a respective orientation measure is determined by means of the computing device, which corresponds to the incoupling of the respective emitted light and the respective incoupled light, and which is determined from the spatial angular difference between the radiation vector and the incoupling vector.
24. The method according to claim 23, wherein a plane displacement between the light reference plane and the optics reference plane is achieved with respect to the circuit board reference point and the holder reference point, and/or a plane inclination is achieved about at least one axis of the light reference plane and/or the optics reference plane, such that the respective orientation measures are minimized.
25. The method of claim 24, wherein the respective orientation measures of at least 75% of all pairs of light source and associated primary optics are minimized.
26. The method according to claim 22, wherein between the light-emitting surface of the respective light source and the light-incoupling surface of the respective associated primary optics, a respective distance dimension normal to the light reference plane and the optics reference plane, which in the non-adjusted state run parallel to one another, is determined using the computing device.
27. The method according to claim 26, wherein a distance-of-planes is determined from the distance dimensions by means of the transformation function, which distance-of-planes describes the distance between the circuit board and the holder in the circuit board reference point of the circuit board or in the holder reference point of the holder, wherein the distance-of-planes is defined such that a predetermined minimum separation is set for all distance dimensions.
28. The method according to claim 22, wherein the positions of the light-emitting surfaces of the light sources are located approximately in the light plane, and/or the positions of the light-incoupling surfaces of the primary optics are located approximately in the optics plane.
Description
(1) The invention and other advantages are described in more detail below on the basis of non-restrictive examples of embodiment, which are illustrated in the accompanying figures. In the figures:
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(15) The figures show parts that are important for the invention in a headlight, wherein it is evident that a headlight contains many other parts that are not shown, and that enable useful deployment in a motor vehicle, such as, in particular, a car or a motorcycle. For the sake of clarity, for example, the housing, control electronics, other optical elements such as projection optics, mechanical adjustment devices or mountings are therefore not shown. The motor vehicle headlights of the figures are therefore depicted in a highly simplified manner, and can also be regarded as light modules of a motor vehicle headlight, for example.
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(18) The set of light sources 110, 120, 130 is also identified by the reference symbol 100.
(19) The light sources 110, 120, 130 respectively have light-emitting surfaces 111, 121, 131, and are arranged on a common circuit board 50.
(20) For the circuit board 50 a circuit board reference point 51 and a light reference plane 10 can be defined with respect to the circuit board 50. The light reference plane 10 is defined by at least three light reference points 11, 12, 13, and the circuit board reference point 51 is located in the light reference plane 10.
(21) It is clear that a component or a component assembly, to which the circuit board 50 is attached, may also have a component reference point. The component reference point lies in a fixed, known relationship to the circuit board reference point 51, and therefore the component reference point can also be used as a reference point for purposes of adjustment, and can be used, for example, as an alternative to the circuit board reference point 51. Such a component assembly may include, for example, a heat sink 90, an additional holder 65, a support frame, or the like.
(22) For the sake of clarity, only the reference point 51 and light sources are shown in the figures, but no conductor paths are indicated on the circuit board 50.
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(26) The primary optics 210, 220, 230 respectively have light-incoupling surfaces 211, 221, 231 and light-outcoupling surfaces 212, 222, 232, and are held in position by a common holder 60.
(27) Each light source 110, 120, 130 is respectively associated with primary optics 210,220,230.
(28) The set of primary optics 210, 220, 230 is also designated by the reference symbol 200.
(29) A central part of this arrangement, the holder 60, is shown in a view onto the light-incoupling surfaces 211, 221, 231 in
(30) Each light source 110, 120, 130 is configured to emit light from the respective light-emitting surface 111, 121, 131, and to couple it into the respectively associated light-incoupling surface 211, 221, 231.
(31) For the holder 60, a holder reference point 61 and an optics reference plane 20 can be defined with respect to the holder 60, which optics reference plane 20 is defined by at least three optics reference points 21, 22, 23, and in which plane the holder reference point 61 is also located.
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(33) At least three spacer devices 41, 42, 43 are arranged between a component assembly, comprising the circuit board 50 and the additional holder 65, and the holder 60, at the light reference points 11, 12, 13 and the optics reference points 21, 22, 23 respectively.
(34) The circuit board 50 is mounted on a heat sink 90, which is connected to an additional holder 65. The heat sink 90 and the additional holder 65 form a component assembly, to which the circuit board 50 is mechanically fixedly connected. The lengths and orientations of the at least three spacer devices 41, 42, 43 are determined according to a transformation function 70, which describes the geometrical transformation between the circuit board reference point 51 and the holder reference point 61, and between a light reference plane 10 and an optics reference plane 20.
(35) In other words, the transformation function 70 describes a geometrical interrelationship between the light reference plane 10 and the optics reference plane 20. It is not a physical feature, but rather a mathematical quantity.
(36) A light plane 15 is formed from the spatial position and/or orientation of the light-emitting surfaces 111, 121, 131 of the light sources 110, 120, 130 with respect to the light reference plane 10 and the circuit board reference point 51.
(37) An optics plane 25 is formed from the spatial position and/or orientation of the light-incoupling surfaces 211, 221, 231 of the primary optics 210, 220, 230 with respect to the optics reference plane 20 and the holder reference point 61.
(38) The light plane 15 is aligned with respect to the optics plane 25 such that as much light as possible is emitted from the light-emitting surfaces 111, 121, 131 and coupled into the respectively associated light-incoupling surfaces 211, 221, 231.
(39) From the transformation function 70 a separation triplet 30 of grid point pairs 31, 32, 33 can be defined, which run between the light reference points 11, 12, 13 and the optics reference points 21, 22, 23.
(40) The at least three spacer devices 41, 42, 43 implement the grid point pairs 31, 32, 33 of the separation triplet 30 with respect to magnitude and direction.
(41) The holder 60 has a holder reference point 61 and an optics reference plane 20 on the holder 60. The optics reference plane 20 is defined by at least three optics reference points 21, 22, 23, in which plane the holder reference point 61 is also located.
(42) It can be seen in
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(44) The light plane 15 is inclined by a spatial light angle 16 with respect to the light reference plane 10.
(45) The optics plane 25 is inclined by a spatial optics angle 26 with respect to the optics reference plane 20.
(46) The transformation function 70 can describe, in particular, a displacement of the circuit board reference point 51 with respect to the holder reference point 61 transverse to the light reference plane 10 or the optics reference plane 20, together with a spatial rotation of these two planes 10, 20 through the angles 16, 26. Thus, initial coupling distances 310, 320, 330 can be transformed to reduced coupling distances 311, 321, 331, wherein a minimum coupling distance can be maintained so as not to establish a direct mechanical contact between a light source and a primary optics, which could otherwise be disadvantageous in difficult ambient conditions during the operation of the motor vehicle headlight 1.
(47) It is clear that the transformation function 70 can describe both the case of a displacement in one direction and also that in a plurality of directions. It is also clear that the transformation function 70 can describe the case of a rotation about one axis, and also that about a plurality of axes. It is furthermore clear to the person skilled in the art that in general the transformation function 70 can describe combinations of one or a plurality of displacements and one or a plurality of rotations.
(48) The separation triplet 30 of grid point pairs 31, 32, 33 is symbolically represented in
(49) The inventive arrangement ensures that the efficiency of the coupling of emitted light into the primary optics is improved in a simple and cost-effective manner.
(50) Preferably, at least three distance dimensions 310, 320, 330 normal to the light reference plane 10 and the optics reference plane 20 are defined between the light-emitting surface 111, 121, 131 of the respective light sources 110, 120, 130, and the light-incoupling surface 211, 221, 231 of the respective primary optics 210, 220, 230, which in the non-adjusted state run parallel to each other. This ensures that the optical components: the light sources 110, 120, 130, and the primary optics 210, 220, 230, do not touch each other, which can be used, for example, to achieve a thermal decoupling between the two components. This can benefit the service life of the components.
(51) A distance-of-planes 300 can particularly preferably be determined from the distance dimensions 310, 320, 330 with the aid of the transformation function 70, which describes the distance between the circuit board 50 and the holder 60 in the circuit board reference point 51 of the circuit board 50 or in the holder reference point 61 of the holder 60, wherein the distance-of-planes 300 is preferably determined such that a predetermined minimum separation is set for all distance dimensions 310, 320, 330. This ensures that the optical components: the light sources 110, 120, 130, and the primary optics 210, 220, 230, do not touch each other, which can be used, for example, to achieve a mechanical decoupling between two optical components. This improves the service life of the components.
(52) Starting from a light emitted by the light-emitting surface 111, 121, 131, and from a light coupled into the light-incoupling surface 211, 221, 231, a respective orientation measure can be defined for each pair of light source 110, 120, 130 and associated primary optics 210, 220, 230.
(53) For example, the emission occurs primarily in the direction of a radiation vector 112, 122, 132, and, for example, the incoupling occurs from the direction of an incoupling vector 213, 223, 233.
(54) For each pair of light source 110, 120, 130 and associated primary optics 210, 220, 230, there is thus a respective orientation measure, which corresponds to the incoupling of the respectively emitted light and the respectively incoupled light, and which is preferably determined from the spatial angular difference between the radiation vector 112, 122, 132 and the incoupling vector 213, 223, 233. By means of a good optical coupling between the two components, an improved optical efficiency of the headlight can be achieved.
(55) In a further development of the invention, the transformation function 70 can be determined with respect to a plane displacement 301 between the light reference plane 10 and the optics reference plane 20, with respect to the circuit board reference point 51 and the holder reference point 61. Alternatively or additionally, the transformation function 70 can be determined with respect to a plane inclination 16, 26 about at least one axis of the light reference plane 10 and/or the optics reference plane 20. This allows a particularly simple determination of the misalignment of the optical components: the light sources 110, 120, 130 and the primary optics 210, 220, 230, with respect to one another.
(56) The transformation function 70 can determine the plane displacement 301 such that the respective orientation measures are minimized and the respective orientation measures of at least 75% of all pairs of light source 110, 120, 130 and associated primary optics 210, 220, 230 are preferably minimized. This makes it particularly easy to determine the misalignment of the optical components: the light sources 110, 120, 130 and the primary optics 210, 220, 230 with respect to one another.
(57) The positions of the light-emitting surfaces 111, 121, 131 of the light sources 110, 120, 130 preferably lie approximately in the light plane 15, and/or the positions of the light-incoupling surfaces 211, 221, 231 of the primary optics 210, 220, 230 preferably lie approximately in the optics plane 25, wherein the approximation of the planes preferably takes place respectively by a determination of a best-fit plane.
(58) In this context, approximation is understood to mean that a plane is defined by a plurality of points distributed in space, wherein the plane is to represent the plurality of points. The best-fit plane is executed in accordance with a mathematical fitting method of known art, such as the method of least squares.
(59) There are many different options for the determination of an approximation to define a plane that lies approximately between individual points in space. For example, the average of the distances of the points to the plane, respectively measured normal to the plane, can be minimized. Alternatively, the plane can be determined, for example, by determining an average value for only a subset of the points. This subset may, for example, be defined as the points located centrally in the plane, wherein the centrally located points are intended to represent and correspond to the centrally located light components in a light distribution of a motor vehicle headlight.
(60) On the other hand, the orientations of the radiation vectors of the light sources and the incoupling vectors of the primary optics can also be used to determine an approximation for purposes of defining the plane that lies approximately between individual points in space. The plane can be defined such that the radiation vectors of the light sources and the incoupling vectors of the primary optics are aligned with one another as well as possible, or such that this aspect coincides as well as possible for at least a subset of the vectors.
(61) It is also possible to combine the distance-based approximation cited above with the vector-based approximation cited immediately above. With this approximation variant, particularly good results can be achieved with respect to light coupling by maintaining a specified minimum separation for all components (a plurality of light sources and a plurality of primary optics) by means of the determined position of the best-fit plane.
(62) The approximation should respectively be determined for the whole system, that is to say, for the plurality of light sources and the plurality of primary optics. In the determination maxima and minima can, for example, be determined for the positions of individual light sources and/or primary optics, and from these the best-fit plane can be determined by an iterative process.
(63) Furthermore, parameters from the determination of the transformation function can be used in combination in the determination of the respective best-fit plane.
(64) In the example of embodiment shown, the direction of the spacer devices 41, 42, 43 runs normal to the optics reference plane 20.
(65) In the light module 1 of
(66) The spacer devices 41, 42, 43 have a respective height determined by means of the inventive method from the transformation function 70. By means of the height of the spacer devices 41, 42, 43 an adjustment triangle is stretched across at least three points; among other tasks, this triangle is used to align the light plane 15 with respect to the optical plane 25.
(67) Additional connector devices 80, 81, preferably in the form of screws, are provided. The connector devices 80, 81 fixedly connect the holder 60 to the circuit board 50, preferably via an additional holder 65 and a heat sink 90 that is fixedly connected to the latter. The connector devices 80, 81 are designed to be inserted into reception points in the form of openings in both the holder 60 and the additional holder 65. Furthermore, the openings of the additional holder 65 are provided with respective threads, configured to receive the screws. The spacer devices 41, 42, 43, for example, are realized as washers with individually adapted heights, through which screws are led.
(68) The positions of the spacer devices 41, 42, 43, that is to say, the connector devices 80, 81, together with the associated reception points in the form of openings, are determined by means of the inventive method from the transformation function 70. The positions of the spacer devices 41, 42, 43, that is to say, the connector devices 80, 81, together with the corresponding reception points, cause the adjustment triangle to be stretched across the at least three points cited above; this triangle is also used in the alignment of the circuit board reference point 51 with respect to the holder reference point 61.
(69) The openings for receiving the connector devices 80, 81 in the holder 60 are larger in cross-section than the screws received therein, in order to allow a displacement in the direction of the light plane 15 with respect to the optics plane 25 during the adjustment process.
(70)
(71) In this example of embodiment, a first component assembly is formed by the circuit board 50, the heat sink 90, and the additional holder 565. A second component assembly is formed by the holder 560 and the mounting clips 500, 501.
(72)
(73)
(74) In this example of embodiment, a first component assembly is formed by the circuit board 50, the heat sink 90, and the additional holder 765. A second component assembly is formed by the holder 760 and the mounting clips 700, 701.
(75)
(76) In this example of embodiment, a component assembly is formed by the circuit board 50, the heat sink 90, and the additional holder 865.
(77) The holder 860 or the additional holder 865 is adapted in shape, in particular to the position and orientation of the bearing surface 810, 811, such that an optimum height is achieved for the spacer devices 41, 42, 43.
(78) The spacer devices 41, 42, 43 can be formed integrally with the holder 860.
(79) This adaptation can be made by milling the bearing surface of the holder to the correct height according to the transformation function. In this example of embodiment, therefore, an additional spacer device is not necessary, and the spacer device is realized integral with the holder.
(80) The additional holder 865 also has a centring dome 820, 821, which interacts with a corresponding centring opening 825, 826 on the holder 860, so as to achieve a desired alignment between the holder 860 and the circuit board 50.
(81) For this purpose, the centring openings 825, 826 can be milled or drilled at the appropriate positions according to the transformation function, so as to ensure an optimal adjustment in the x-y plane.
(82) The other embodiments correspond to those of the first example of embodiment.
(83)
(84) The examples of embodiment in
(85) The adjustment procedure of a motor vehicle headlight can preferably be carried out by means of a method that is illustrated in
(86) With reference to
(87) The method steps 910 and 920 can, as shown in
(88) The calculations are executed in a computing device 9, which is located, for example, within the measuring device 7.
(89)
(90) In the method step 930, the object to be measured is an optical element of the motor vehicle headlight 1 of
(91) During the measurement the sensor 8 is moved over the primary optics 210, 220, 230, that is to say, the holder 60, wherein the movement of the sensor 8 is indicated by the arrows in
(92) By means of the measurements the spatial position and/or orientation of the light-incoupling surfaces 211, 221, 231 of the primary optics 210, 220, 230 from the plurality of primary optics 200 with respect to the optics reference plane 20 and the holder reference point 61 is detected by a geometrical measurement and evaluation of sensor data from the stereo camera. Thus the holder reference point 61 is also detected by the stereo camera 8, while the position of the holder reference plane 20 is determined by the measuring device 7. The determined data 20, 25 are transferred to the computing device 9.
(93)
(94) In the method step 910, the object to be measured is a light element of the motor vehicle headlight 1 of
(95) During the measurement the sensor 8 is moved over the light sources 110, 120, 130 and the circuit board 50, wherein the movement of the sensor 8 is indicated by the arrows in
(96) By means of the measurement, the spatial position and/or orientation of the light-emitting surfaces 111, 121, 131 of the light sources 110, 120, 130 from the plurality of light sources 100 with respect to the light reference plane 10 and the circuit board reference point 51 is detected by a geometric measurement and evaluation of sensor data from the stereo camera 8, while the position of the light reference plane 10 is determined by the measuring device 7. The determined data 10, 15 are transferred to the computing device 9 included in the measuring device 7.
(97) By means of the inventive method it is achieved in a simple and cost-effective manner that the light sources and primary optics are better aligned relative to one another and thus the efficiency of the coupling of emitted light into the primary optics is improved.
(98) A preferred further development of the method consists in the fact that, between the light-emitting surface 111, 121, 131 of the respective light source 110, 120, 130 from the plurality of light sources 100 and the light-incoupling surface 211, 221, 231 of the respectively associated primary optics 210, 220, 230 from the plurality of primary optics 200, a distance dimension 310, 320, 330, normal to the light reference plane 10 and the optics reference plane 20, which run parallel to one another, is determined by the computing device 9.
(99) It is advantageous if a distance-of-planes 300 is determined from the distance dimensions 310, 320, 330, which is used in the calculation of the transformation function 70 to determine the distance between the circuit board 50 and the holder 60, 560, 660, 760, 860 in the circuit board reference point 51 of the circuit board 50 or in the holder reference point 61 of the holder 60, wherein the distance-of-planes 300 is preferably determined such that a predetermined minimum separation is set for all distance dimensions 310, 320, 330.
(100) The light source 110, 120, 130 from the plurality of light sources 100 is configured to emit light from the light-emitting surface 111, 121, 131. For example, emission occurs primarily in the direction of a radiation vector 112, 122, 132. The light is coupled into the light-incoupling surface 211, 221, 231 of the respective primary optics 210, 220, 230 from the plurality of primary optics 200, for example from the direction of an incoupling vector 213, 223, 233. For each pair of light sources 110, 120, 130 and associated primary optics 210, 220, 230, a respective orientation measure thus ensues, which corresponds to the incoupling of the respectively emitted light and the respectively incoupled light, and is determined, for example, by the computing device 9, and which is preferably determined from the spatial angular difference between the radiation vector 112, 122, 132 and the incoupling vector 213, 223, 233.
(101) The invention can advantageously be further developed if, in the calculation of the transformation function 70 from the respective orientation measure, a plane displacement 301 between the light reference plane 10 and the optics reference plane 20 with respect to the circuit board reference point 51 and the holder reference point 61 is determined, and/or a plane inclination 16, 26 about at least one axis of the light reference plane 10 and/or the optics reference plane 20 is determined. In the calculation of the transformation function 70, the plane displacement 301 is preferably determined such that the respective orientation measures are minimized, and the respective orientation measures of at least 75% of all pairs of light sources 110, 120, 130 and associated primary optics 210, 220, 230 are preferably minimized.
(102) A pair of a light source and a primary optics is understood to be a light source that is associated with a primary optics, and in which light emitted by the light source is coupled into the light-incoupling surface of the associated primary optics. The primary optics corresponds, for example, to a longitudinally extending light guide, which has a cross-section that increases over its length.
(103) A primary optics in a headlight has, for example, a plurality of light guides, and a plurality of light-emitting diodes are, for example, arranged on the circuit board in the headlight.
(104) The example of embodiment from
(105) For example, the computing device 9 (see
(106) It is particularly beneficial if the direction of the spacer devices 41, 42, 43 is normal to the optics reference plane 20.
(107) By means of the further developments of the inventive method, the advantages of the inventive device are also achieved.
(108) It is evident that the above-mentioned features of further developments and forms of embodiment of the invention can be combined with one another so as to achieve further individual or combinatorial advantages.
LIST OF REFERENCE SYMBOLS
(109) 1-5 Motor vehicle headlight, Light module 7 Measuring device 8 Sensor 9 Computing device 10 Light reference plane 11, 12, 13 Light reference point 15 Light plane 16 Light angle 20 Optics reference plane 21, 22, 23 Optics reference point 25 Optics plane 26 Optics angle 30 Separation triplet 31, 32, 33 Grid point pair 41, 42, 43, 541, 542, 641, 642, 741, 742 Spacer devices 45, 46, 47, 810, 811, 812 Bearing surface 50 Circuit board 51 Circuit board reference point 55, 56, 57 Soldered joint 60, 560, 660, 760, 860 Holder 61 Holder reference point 65, 565, 665, 765, 865 Additional holder 70 Transformation function 80-83, 580-583, 680, 681, 685, 686, 880-885 Connector devices 90 Heat sink 100 Plurality of light sources 110, 120, 130 Light source 111, 121, 131 Light-emitting surface 112, 122, 132 Radiation vector 200 Plurality of primary optics 210, 220, 230 Primary optics 211, 221, 231 Light incoupling surface 212, 222, 232 Light outcoupling surface 213, 223, 233 Incoupling vector 300 Distance-of-planes 301 Plane displacement 310,320,330,311,321,331 Coupling distance 400 Circuit board orientation 401 Holder orientation 500, 501, 700, 701 Mounting clip 820, 821 Centring dome 825, 826 Centring opening 900-990 Method steps