Transmission for a motor vehicle, motor vehicle powertrain comprising said transmission, and method for operating the transmission
11364784 · 2022-06-21
Assignee
Inventors
- Johannes Kaltenbach (Friedrichshafen, DE)
- Uwe Griesmeier (Markdorf, DE)
- Stefan Beck (Eriskirch, DE)
- Matthias Horn (Tettnang, DE)
- Viktor Warth (Friedrichshafen, DE)
- Michael Roske (Friedrichshafen, DE)
- Fabian Kutter (Kressbronn, DE)
Cpc classification
F16H2200/2041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K6/38
PERFORMING OPERATIONS; TRANSPORTING
F16H2061/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/724
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
F16H37/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
F16H3/725
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
F16H3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission (G) for a motor vehicle includes an electric machine (EM1), a first input shaft (GW1), a second input shaft (GW2), an output shaft (GWA), at least two planetary gear sets (P1, P2), and at least four shift elements (A, B, C, D). Different gears are selectable by selectively actuating the at least four shift elements (A, B, C, D). In interaction with the electric machine (EM1), different operating modes are implementable. A drive train for a motor vehicle that includes such a transmission (G) and to a method for operating same are also provided.
Claims
1. A transmission (G) for a motor vehicle, comprising: an electric machine (EM1); a first input shaft (GW1); a second input shaft (GW2); an output shaft (GWA); a first planetary gear set (P1) and a second planetary gear set (P2), the first and second planetary gear sets (P1, P2) each including a respective plurality of elements (E11, E21, E31, E12, E22, E32); and a first shift element (A), a second shift element (B), a third shift element (C), and a fourth shift element (D), wherein a rotor (R1) of the electric machine (EM1) is connected to the second input shaft (GW2), wherein the first input shaft (GW1) is connectable to the output shaft (GWA) in a rotationally fixed manner with the first shift element (A), wherein the second input shaft (GW2) is connectable to the first input shaft (GW1) in a rotationally fixed manner with the second shift element (B), wherein a first element (E11) of the first planetary gear set (P1) is coupled to a rotationally fixed component (GG) in a first coupling of the first planetary gear set (P1), a second element (E21) of the first planetary gear set (P1) is coupled to the output shaft (GWA) in a second coupling of the first planetary gear set (P1), a third element (E31) of the first planetary gear set (P1) is coupled to the second input shaft (GW2) in a third coupling of the first planetary gear set (P1), two couplings of the first planetary gear set (P1) are permanent rotationally fixed connections, and the remaining coupling of the first planetary gear set (P1) is a rotationally fixed connection establishable with the third shift element (C), and wherein a first element (E12) of the second planetary gear set (P2) is coupled to the rotationally fixed component (GG) in a first coupling of the second planetary gear set (P2), a second element (E22) of the second planetary gear set (P1) is coupled to the second input shaft (GW2) in a second coupling of the second planetary gear set (P2), a third element (E32) of the second planetary gear set (P2) is coupled to the output shaft (GWA) in a third coupling of the second planetary gear set (P2), two couplings of the second planetary gear set (P2) are permanent rotationally fixed connections, and the remaining coupling of the second planetary gear set (P2) is a rotationally fixed connection establishable with the fourth shift element (D).
2. The transmission (G) of claim 1, wherein: the first element (E11) of the first planetary gear set (P1) and the first element (E12) of the second planetary gear set (P2) are each fixed; the third element (E31) of the first planetary gear set (P1) and the second element (E22) of the second planetary gear set (P2) are each rotationally fixed to the second input shaft (GW2); and the output shaft (GWA) is rotationally fixable to the second element (E21) of the first planetary gear set (P1) with the third shift element (C) and is rotationally fixable to the third element (E32) of the second planetary gear set (P2) with the fourth shift element (D).
3. The transmission (G) of claim 1, wherein: the third element (E31) of the first planetary gear set (P1) and the second element (E22) of the second planetary gear set (P2) are each rotationally fixed to the second input shaft (GW2); the second element (E21) of the first planetary gear set (P1) and the third element (E32) of the second planetary gear set (P2) are each rotationally fixed to the output shaft (GWA); and the first element (E11) of the first planetary gear set (P1) is fixable with the third shift element (C), and the first element (E12) of the second planetary gear set (P2) is fixable with the fourth shift element (D).
4. The transmission (G) of claim 1, wherein: the first element (E11) of the first planetary gear set (P1) and the first element (E12) of the second planetary gear set (P2) are each fixed; the second element (E21) of the first planetary gear set (P1) and the third element (E32) of the second planetary gear set (P2) are each rotationally fixed to the output shaft (GWA); and the second input shaft (GW2) is rotationally fixable to the third element (E31) of the first planetary gear set (P1) with the third shift element (C), and the second input shaft (GW2) is rotationally fixed to the second element (E22) of the second planetary gear set (P2) with the fourth shift element (D).
5. The transmission (G) of claim 1, wherein exactly three gears between the first input shaft (GW1) and the output shaft (GWA) are shiftable by selectively engaging the first, second, third, and fourth shift elements (A, B, C, D).
6. The transmission (G) of claim 1, wherein, by selectively engaging the first, second, third, and fourth shift elements (A, B, C, D): a first gear (1) results between the first input shaft (GW1) and the output shaft (GWA) by actuating the second shift element (B) and the third shift element (C); a second gear results between the first input shaft (GW1) and the output shaft (GWA) by engaging the first shift element (A) and the third shift element (C) or by engaging the first shift element (A) and the fourth shift element (D); and a third gear (3) results between the first input shaft (GW1) and the output shaft (GWA) by actuating the second shift element (B) and the fourth shift element (D).
7. The transmission (G) of claim 1, wherein a first gear (E1) results between the second input shaft (GW2) and the output shaft (GWA) by engaging the third shift element (C), and a second gear (E3) results between the second input shaft (GW2) and the output shaft (GWA) by actuating the fourth shift element (D).
8. The transmission (G) of claim 1, further comprising an additional electric machine (EM2), a rotor (R2) of additional electric machine (EM2) connected to the first input shaft (GW1).
9. The transmission (G) of claim 1, further comprising a fifth shift element (K0), the first input shaft (GW1) rotationally fixable to a connecting shaft (AN) with the fifth shift element (K0).
10. The transmission (G) of claim 1, wherein one or more of the first, second, third, and fourth shift elements (A, B, C, D) is a form-locking shift element.
11. The transmission (G) of claim 1, wherein the first shift element (A) and the second shift element (B) are combined as a shift element pair (SP1) with an actuating element, the first shift element (A) actuatable from a neutral position in one direction with the actuating element, and the second shift element (B) actuatable from the neutral position in an opposite direction with the actuating element.
12. The transmission (G) of claim 1, wherein the third shift element (C) and the fourth shift element (D) are combined to form a shift element pair (SP2) with an actuating element, the third shift element (C) actuatable from a neutral position in one direction with the actuating element, and the fourth shift element (D) actuatable from the neutral position in an opposite direction with the actuating element.
13. The transmission (G) of claim 1, further comprising a third planetary gear set (P3), the rotor (R1) of the electric machine (EM1) connected to the second input shaft (GW2) by the third planetary gear set (P3), a first element (E13) of the third planetary gear set (P3) is fixed, a second element (E23) of the third planetary gear set (P3) connected to the second input shaft (GW2), and a third element (E33) of the third planetary gear set (P3) connected to the rotor (R1) of the electric machine (EM1).
14. The transmission (G) of claim 1, wherein one or both of the first and second planetary gear sets (P1, P2) is a minus planetary gear set such that the respective first element (E11, E12, E13) of the one or both of the first and second planetary gear sets (P1, P2) is a sun gear, the respective second element (E21, E22, E23) of the one or both of the first and second planetary gear sets (P1, P2) is a planet carrier, and the respective third element (E31, E32, E33) of the one or both of the first and second planetary gear sets (P1, P2) is a ring gear.
15. The transmission (G) of claim 1, wherein one or both of the first and second planetary gear sets (P1, P2) is a minus planetary gear set such that the respective first element (E11, E12, E13) of the one or both of the first and second planetary gear sets (P1, P2) is a sun gear, the respective second element (E21, E22, E23) of the one or both of the first and second planetary gear sets (P1, P2) is a ring gear, and the respective third element (E31, E32, E33) of the one or both of the first and second planetary gear sets (P1, P2) is a planet carrier.
16. A motor vehicle drive train for a hybrid or electric vehicle, comprising the transmission (G) of claim 1.
17. A method for operating the transmission (G) of claim 1, wherein only the second shift element (B) is engaged to implement a charging operation or a starting operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Advantageous embodiments of the invention, which are explained in the following, are represented in the drawings. Wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
(11)
(12) As is apparent in
(13) In the present case, the two planetary gear sets P1 and P2 are minus planetary gear sets, in that the respective planet carrier, rotatably mounted, guides at least one planet gear, which is meshed with the respective radially internal sun gear as well as with the respective surrounding ring gear. Preferably, however, in the case of the first planetary gear set P1 as well as the second planetary gear set P2, multiple planet gears are guided with the aid of the respective planet carrier, which then individually intermesh with the respective sun gear as well as with the respective ring gear.
(14) Provided a connection of the elements of the planetary gear sets P1 and P2 allows this, one or even both planetary gear sets P1 and P2 could also be designed as plus planetary gear sets, however. In this case, the respective second element E21 or E22 would then need to be formed by the respective ring gear, and the respective third element E31 or E32 would need to be formed by the planet carrier. The latter, rotatably mounted, would then guide at least one planet gear pair. One planet gear of the planet gear pair intermeshes with the respective, radially internal sun gear and one planet gear intermeshes with the respective, radially surrounding ring gear, wherein the planet gears of the at least one planet gear pair are also meshed with one another. Moreover, a particular stationary transmission ratio would need to be reduced by one.
(15) As is apparent from
(16) The second output shaft GW2 is rotationally fixed to a rotor R1 of an electric machine EM1 of the transmission G, wherein the electric machine EM1 is provided coaxially to the two planetary gear sets P1 and P2 and, axially, is located essentially at the level of the two planetary gear sets P1 and P2 as well as radially surrounding these. A stator S1 of the electric machine EM1 is fixed at a rotationally fixed component GG of the transmission G, which is, in particular, the housing of the transmission G or a portion of the housing. Moreover, the second output shaft GW2 is permanently connected in a rotationally fixed manner to the third element E31 of the first planetary gear set P1 and to the second element E22 of the second planetary gear set P2, so that the rotor R1 of the electric machine EM1 is also permanently rotationally fixed to these two elements E31 and E22.
(17) Apart from the connectability, in a rotationally fixed manner, to the first input shaft GW1, the output shaft GWA is also rotationally fixable to the second element E21 of the first planetary gear set P1 by actuating a third shift element C and is rotationally fixable to the third element E32 of the second planetary gear set P2 with the aid of an engagement of a fourth shift element D. In addition, the output shaft GWA is coupled to the axle transmission AG, in that the output shaft GWA is rotationally fixed to a first spur gear SRI, which is part of a first spur gear stage SRS1 and is meshed with a second spur gear SR2 of this spur gear stage SRS1. The second spur gear SR2 is located, in a rotationally fixed manner, on an intermediate shaft ZW, which also guides, in a rotationally fixed manner, a first spur gear SR3 of a second spur gear stage SRS2. The first spur gear SR3 intermeshes with a second spur gear SR4 of the second spur gear stage SRS2, wherein the second spur gear SR4 is then rotationally fixed to a differential case of the axle transmission AG.
(18) As is finally also apparent in
(19) The shift elements A, B, C and D are each designed as form-locking shift elements in the present case and, specifically, are each present as dog clutches. The shift elements A, B, C and D are arranged axially between the first input shaft GW1 and the planetary gear sets P1 and P2, wherein the second shift element B is situated axially adjacent to the first input shaft GW1, followed axially by, initially, the first shift element A, then the fourth shift element D and, finally, the third shift element C.
(20) The first shift element A and the second shift element B are located axially directly next to each other and are combined to form one shift element pair SP1, in that a common actuating element is associated with the first shift element A and the second shift element B, via which the first shift element A, on the one hand, and the second shift element B, on the other hand, are actuatable from a neutral position.
(21) The third shift element C and the fourth shift element D also form a shift element pair SP2, in the case of which the third shift element C, on the one hand, and the fourth shift element D, on the other hand, are actuatable from a neutral position with the aid of a common actuating element.
(22) Finally, the two planetary gear sets P1 and P2 are axially arranged, following the shift elements A, B, C and D, in the sequence first planetary gear set P1 and second planetary gear set P2. Therefore, the second planetary gear set P2 is located at an axial end of the transmission G positioned opposite the first input shaft GW1.
(23)
(24)
(25) As is apparent in
(26) Although the shift elements A, B, C and D are each designed as form-locking shift elements, a shift between the first gear 1 and the first variant 2a of the second gear as well as between the second variant 2b of the second gear and the third gear 3 can be implemented under load. In the case of a gearchange between the first gear 1 and the first variant 2a of the second gear with the third shift element C engaged, the tractive force is supported via the electric machine EM1, while a synchronization of the first shift element A, which is to be engaged, is implemented with the aid of closed-loop control of the rotational speed of the internal combustion engine VKM. A changeover between the two variants 2a and 2b of the second gear takes place in the background as a preselection gear shift, wherein the tractive force is supported via the internal combustion engine VKM with the first shift element A engaged, while a synchronization of the fourth shift element D, which is to be engaged, takes place via closed-loop control of the rotational speed with the aid of the electric machine EM1. During a gearchange from the second variant 2b of the second gear into the third gear 3, the electric machine EM1 supports the tractive force with the fourth shift element D engaged, wherein the synchronization of the second shift element B, which is to be engaged, takes place with the aid of the closed-loop control of the rotational speed of the internal combustion engine VKM.
(27) The transmissions G of the motor vehicle drive trains according to
(28) In addition, a second gear E3 can also be utilized for purely electric driving, which is also effective between the second input shaft GW2 and, therefore, the rotor R1 of the electric machine EM1 and the output shaft GWA. In order to shift the second gear E3, the fourth shift element D is to be engaged, so that the rotor R1 is then coupled to the output shaft GWA via the second planetary gear set P2. A ratio i of the second gear E3 corresponds to a ratio i of the third gear 3. In addition, starting from the second gear E3, a start of the internal combustion engine VKM into the second variant 2b of the second gear and into the third gear 3 can take place, since the fourth shift element D also contributes thereto.
(29) Finally, a charging or start function can be implemented by engaging the second shift element B. This is the case because, in the engaged condition of the second shift element B, the first input shaft GW1 is directly coupled to the second input shaft GW2 and, therefore, also to the rotor R1 of the electric machine EM1, so that the internal combustion engine VKM is also coupled to the electric machine EM1 within the particular drive train. At the same time, there is no force-fit connection to the output shaft GWA, however, wherein the rotor R1 and the first input shaft GW1 run at the same rotational speed in this case. When the electric machine EM is operated as a generator, an electric accumulator can be charged via the internal combustion engine VKM, whereas, when the electric machine EM1 is operated as an electric motor, a start of the internal combustion engine VKM can be implemented via the electric machine EM1.
(30) In the case of the motor vehicle drive train from
(31) Moreover,
(32) In
(33) In a first condition I, purely electric driving takes place with the aid of the electric machine EM1, in that, in the transmission G, the first gear E1 is selected in the way described above with respect to
(34) Starting at the condition IV, driving takes place with the aid of the electric machine EM1 as well as with the aid of the further electric machine EM2, in that both electric machines EM1 and EM2 are jointly incorporated via the selection of the appropriate gears in the transmission G. Thus, the first gear E1 and the first gear 1 are selected in the condition IV, the first gear E1 and the first variant 2a of the second gear are selected in the condition V, the second gear E3 and the second variant 2b of the second gear are selected in the condition VI, and the second gear E3 and the third gear 3 are selected in the condition VII. The representation of the individual gears is shown in the columns for the individual shift elements A, B, C and D and is specifically described with reference to
(35)
(36)
(37) In the two conditions I and II, driving takes place solely with the aid of the electric machine EM1, while, in the condition III, an operation takes place solely with the aid of the further electric machine EM2. In the case of the conditions IV through VII, the motor vehicle drive train is operated by simultaneously operating the two electric machines EM1 and EM2. In that respect, the conditions I through VII correspond to that described with respect to
(38) In the conditions VIII and IX, the internal combustion engine VKM is connected to the further electric machine EM2 and to both electric machines EM1 and EM2, wherein a start of the internal combustion engine VKM and/or a charging of an energy accumulator is possible. In the two conditions X and XI, serial driving takes place, wherein, before the serial operation, a start of the internal combustion engine VKM is possible with the aid of the further electric machine EM2. The further electric machine EM2 can also synchronize the fifth shift element K0 prior thereto.
(39) In the case of the conditions XII through XVI, hybrid driving takes place, wherein this takes place in the case of the condition XII via the combination of the internal combustion engine with the further electric machine EM2 and, in the further conditions XIII through XVI, via simultaneous operation of the internal combustion engine VKM and both electric machines EM1 and EM2.
(40)
(41)
(42) In the example modification from
(43)
(44) Moreover,
(45)
(46) In addition,
(47) Moreover,
(48)
(49)
(50) Moreover,
(51) Moreover,
(52) While the first element E13 is permanently fixed at the rotationally fixed component GG, the second element E23 is rotationally fixed to the second input shaft GW2, and the third element E33 is rotationally fixed to the rotor R1 of the electric machine EM1. With the aid of the third planetary gear set P3, a turning motion of the rotor R1 is converted into a slower speed onto the second input shaft GW2, so that the electric machine EM 1 can be designed having lower torque and a high speed. A ratio could be one and a half (1.5) in this case.
(53) Finally, the example modifications of
(54) In the example modification according to
(55) Specifically, with respect to the modification according to
(56) In the case of the example variant according to
(57) With the aid of the embodiments according to the invention, a transmission can be created, with the aid of which different operating modes can be represented, and which has a compact design.
(58) Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE SIGNS
(59) G transmission
(60) GG rotationally fixed component
(61) P1 first planetary gear set
(62) E11 first element of the first planetary gear set
(63) E21 second element of the first planetary gear set
(64) E31 third element of the first planetary gear set
(65) P2 second planetary gear set
(66) E12 first element of the second planetary gear set
(67) E22 second element of the second planetary gear set
(68) E32 third element of the second planetary gear set
(69) P3 third planetary gear set
(70) E13 first element of the third planetary gear set
(71) E23 second element of the third planetary gear set
(72) E33 third element of the third planetary gear set
(73) A first shift element
(74) B second shift element
(75) C third shift element
(76) D fourth shift element
(77) K0 fifth shift element
(78) SP1 shift element pair
(79) SP2 shift element pair
(80) 1 first gear
(81) 2a second gear
(82) 2b second gear
(83) 2 second gear
(84) 3 third gear
(85) E1 first gear
(86) E3 second gear
(87) GW1 first input shaft
(88) GW2 second input shaft
(89) GWA output shaft
(90) AN connection shaft
(91) EM1 electric machine
(92) S1 stator
(93) R1 rotor
(94) EM2 electric machine
(95) S2 stator
(96) R2 rotor
(97) EW input shaft
(98) SRS1 spur gear stage
(99) SRS2 spur gear stage
(100) SRS3 spur gear stage
(101) SRS4 spur gear stage
(102) SR1 spur gear
(103) SR2 spur gear
(104) SR3 spur gear
(105) SR4 spur gear
(106) SR5 spur gear
(107) SR6 spur gear
(108) SR7 spur gear
(109) SR8 spur gear
(110) ZW intermediate shaft
(111) ZW1 intermediate shaft
(112) ZT flexible traction drive mechanism
(113) VKM internal combustion engine
(114) TS torsional vibration damper
(115) AG differential gear
(116) i ratio
(117) phi ratio step
(118) I through XVI conditions