Rear vehicle-body structure of vehicle
11364957 · 2022-06-21
Assignee
Inventors
- Hajime Ito (Hiroshima, JP)
- Hiroaki Ishizu (Hiroshima, JP)
- Akiyoshi Masuda (Hiroshima, JP)
- Shunsuke HIRAI (Hiroshima, JP)
- Yuuki Sano (Hiroshima, JP)
- Masashi Notomi (Hiroshima, JP)
- Takumi Fukuda (Hiroshima, JP)
- Hidemitsu Shinhara (Hiroshima, JP)
- Masahiro Awane (Hiroshima, JP)
- Hidekazu Shiraishi (Hiroshima, JP)
- Yasuhiko Nishida (Hiroshima, JP)
- Takanori Yoshida (Hiroshima, JP)
- Ken Yamada (Hiroshima, JP)
Cpc classification
B62D25/088
PERFORMING OPERATIONS; TRANSPORTING
B62D25/2036
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a rear vehicle-body structure of a vehicle, capable of reducing vibrations transmitted from a rear wheel to a floor panel, while ensuring required performance for rear side frames and a cross member. The rear vehicle-body structure comprises a symmetric pair of frame members extending in a vehicle longitudinal direction along respective lateral sides of a rear of a vehicle body of the vehicle, and a rear-side rear cross member bridging the symmetric pair of frame members in a vehicle width direction, wherein an attachment portion between each of the frame members and the rear-side rear cross member provided with rigidity difference generation part to generate a rigidity difference between the frame member and the rear-side rear cross member.
Claims
1. A rear vehicle-body structure of a vehicle, comprising: a symmetric pair of rear side frames extending in a vehicle longitudinal direction along respective lateral sides of a rear of a vehicle body of the vehicle; a floor panel coupling the symmetric pair of rear side frames together in a vehicle width direction; and a cross member bridging the symmetric pair of rear side frames in the vehicle width direction and connected to a lower surface of the floor panel, wherein an attachment region between each of the rear side frames and the cross member is provided with a rigidity difference generation part to generate a rigidity difference between the rear side frame and the cross member.
2. The rear vehicle-body structure as recited in claim 1, wherein the rigidity difference generation part is configured to allow the cross member to be reduced in terms of rigidity, relative to the rear side frame, in the attachment region between the rear side frame and the cross member.
3. The rear vehicle-body structure as recited in claim 2, wherein the cross member has a lower wall portion, a front wall portion and a rear wall portion forming, respectively, a lower surface, a front surface and a rear surface of the cross member, and a joint portion joined to the floor panel, wherein the lower wall portion and each of the front and rear wall portions are continuously formed through a ridge extending in the vehicle width direction, and wherein a vicinity of an attachment portion of the cross member with respect to the rear side frame has a concave notch formed to define a space with respect to the floor panel without forming the joint portion, while leaving the ridge.
4. The rear vehicle-body structure as recited in claim 3, wherein the attachment portion of the cross member with respect to the rear side frame has a vehicle-widthwise inner surface joint portion joined to a vehicle-widthwise inner surface of the rear side frame, wherein the vehicle-widthwise inner surface joint portion is formed on each side in the vehicle longitudinal direction across the lower wall portion of the cross member, and wherein the concave notch is formed to extend along the vehicle width direction until a vehicle-widthwise outer edge thereof reaches the vehicle-widthwise inner surface joint portion.
5. The rear vehicle-body structure as recited in claim 1, wherein a dynamic rigidity ratio of the cross member to the rear side frame is set to 0.3 or more.
6. The rear vehicle-body structure as recited in claim 2, wherein a dynamic rigidity ratio of the cross member to the rear side frame is set to 0.3 or more.
7. The rear vehicle-body structure as recited in claim 3, wherein a dynamic rigidity ratio of the cross member to the rear side frame is set to 0.3 or more.
8. The rear vehicle-body structure as recited in claim 4, wherein a dynamic rigidity ratio of the cross member to the rear side frame is set to 0.3 or more.
9. The rear vehicle-body structure as recited in claim 2, wherein the cross member has a lower wall portion, a front wall portion and a rear wall portion forming, respectively, a lower surface, a front surface and a rear surface of the cross member in the vehicle longitudinal direction, and wherein, in each of vehicle-widthwise opposite outer end portions of the cross member and a surrounding area of an attachment region between the rear side frame and the cross member, the front wall portion and the rear wall portion of the cross member are formed with a concave notch, and wherein the rigidity difference generation part is composed of the concave notch.
10. The rear vehicle-body structure as recited in claim 9, wherein the cross member is configured such that two ridges each continuously extending in the vehicle width direction are formed, respectively, between the lower wall portion and the front portion, and between the lower wall portion and the rear portion, and wherein the concave notch is constructed by forming a concavely-notched region in a part of the front wall portion and in a part of the rear wall portion, while leaving the respective ridges.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(10) With reference to the drawings, one embodiment of the present invention will now be described in detail.
(11) In the figures, an arrowed line F, an arrowed line R, an arrowed line L and an arrowed line U denote, respectively, a front side of a vehicle, a right side of the vehicle, a left side of the vehicle and an upside of the vehicle, and an arrowed line out and an arrowed line in denote, respectively, an outer side in a vehicle width (right-left or lateral) direction, and an inner side in the vehicle width direction.
(12) First of all, mainly with reference to
(13) As shown in
(14) A rear floor panel 4 composing a rear floor of the vehicle body is integrally connected to a rear end of the floor panel 1 through a kick-up portion 3 rising upwardly, and a pair of rear side frames 6 (each hereinafter referred to as “frame member 6”) extending in the vehicle longitudinal direction are provided, respectively, on both lateral sides of the rear floor panel 4.
(15) A front portion 4F of the rear floor panel 4 (hereinafter referred to as “rear-floor front portion 4F”) is configured to allow a fuel tank 5 to be disposed therebeneath (see
(16) As shown in
(17) Each of the frame members 6 is configured as a vehicle-body lateral-side rigid member formed to have a closed cross-section 6s extending in the vehicle longitudinal direction from the kick-up portion 3 to a rear end of the rear floor panel 4, and a front end of each of the frame members 6 is connected to a rear end of a corresponding one of the side sills 2.
(18) As shown in
(19) As shown in
(20) As shown in
(21) As shown in
(22) With reference to
(23) As shown in
(24) This recess 15 has an opening 15a formed in a vehicle-widthwise central area of the lower surface of the frame member 6 so as to be opened in the up-down direction (see
(25) That is, the damper support portion (15) in this embodiment is constructed by providing the recess 15 in the frame member 6. In a position P corresponding to this recess 15 of the frame member 6 in the vehicle longitudinal direction (vehicle-longitudinally recess-corresponding position P), the frame member 6 is formed with a widened portion 6A widened in the vehicle width direction as compared to the remaining portion (see
(26) Thus, as shown in
(27) Further, as shown in
(28) As shown in
(29) Further, as shown in
(30) As shown in
(31) Meanwhile, in the above rear vehicle-body structure, the damper D of the rear wheel or rear suspension can undergo up-and-down motion due to a traveling load received from rear wheels, thereby becoming a vibration generation source. Specifically, during traveling of the vehicle, vibrations are input from the symmetric pair of dampers D to the respective damper mounting members 6m of the pair of frame members 6, and transmitted to the rear-side cross member 13 via the respective cross member mounting members 6n, whereafter the vibrations are further transmitted from the rear-side cross member 13 to the rear-floor lower portion 4B, which gives rise to concern that the rear floor panel 4 is vibrated to exert a negative influence on NVH performance.
(32) Therefore, the present inventors focused on the point that, by providing a rigidity difference (difference in spring constant) between given two members attached to each other in a vibration transmission path extending from a vibration generation source toward a vehicle body, i.e., an upstream-side member (vibration transmitting member) located on the upstream side of the vibration transmission path, and a downstream-side member (vibration transmission target member) located on the downstream side of the vibration transmission path, a reflection amount from the upstream-side member to the downstream-side member during vibration transmission can be increased, and further focused on the point that this approach is effective in enhancing an effect of suppressing vibration transmission between the two members, and thereby reducing vibrations transmitted from the vibration generation source toward the vehicle body.
(33) In the following description about this embodiment, the above technical ides of providing a rigidity difference between two members attached to each other, thereby blocking/suppressing/reducing vibration transmission between the two members is applied to an attachment region between the frame member 6 and the rear-side cross member 13. The following description will be made about an example in which an external force (vibration) is input from the damper mounting member 6m (vibration transmitting member) to the rear-side cross member 13 (vibration transmission target member) via the cross member mounting member 6n (intervening member).
(34) The damper mounting member 6m and the cross member mounting member 6n of the frame member, and the rear-side cross member 13 are continuously arranged, in this order, from the upstream side to the downstream side of the vibration transmission path.
(35) In
(36) Here, the intervening member in
(37) In the chart illustrated in
(38) Here, the dynamic elastic energy of the damper mounting member 6m and the dynamic elastic energy of the rear-side cross member 13 mean, respectively, vibration energy received by the damper mounting member 6m from the damper, and vibration energy received by the rear-side cross member 13 from the damper mounting member 6m.
(39) In other words,
(40) As indicated by the waveform L in the graph of
(41) As is evident from this waveform L, as the rigidity difference between the damper mounting member 6m and the rear-side cross member 13 is set to a larger value or a smaller value with respect to the given value, a rebound amount (reflection amount) of vibration becomes larger. As just described, a design method for setting the rigidity difference to a larger value or a smaller value with respect to the given value could be said to be effective in enhancing an effect of reducing dynamic elastic energy transmitted from the damper mounting member 6m to the rear-side cross member 13 via the cross member mounting member 6n.
(42) More specifically, as is evident from the waveform L in
(43) On the other hand, when the dynamic rigidity ratio in
(44) It should be noted here that, in this embodiment, the term “reflection” includes not only a state in which vibration energy is rebounded in a direction opposite to an input direction from the vibration transmitting member to the vibration transmission target member, but also a state in which vibration energy is released in a direction different from the opposite direction (e.g., toward a rear end of the frame member 6).
(45) In order for providing the rigidity difference between the vibration transmitting member and the vibration transmission target member, it is conceivable to modify at least one of the two members in terms of rigidity (spring constant).
(46) For example, in order to increase rigidity relative to the rear-side cross member 13, it is conceivable to robustly construct the frame member 6, e.g., by additionally providing a reinforcement panel to the existing frame member 6 (the frame member 6 in the aforementioned prerequisite structure), or by increasing the wall thickness of the existing frame member 6. In this case, however, there is concern about increase in weight of the rear of the vehicle body.
(47) On the other hand, in order to reduce rigidity relative to the rear-side cross member 13, it is conceivable to construct the frame member 6 such that the rigidity thereof is reduced with respect to the existing frame member 6 (the frame member 6 in the aforementioned prerequisite structure). In this case, however, there is concern that the resulting frame member 6 has difficulty in fulfilling a function as a load path of collision load to the side sill 2 (vehicle front) during a rear-end collision of the vehicle.
(48) Therefore, in this embodiment, the rear-side cross member 13 as the vibration transmission target member is reduced in terms of rigidity, relative to the frame member 6 (damper mounting member 6m). In particular, this embodiment employs a configuration in which the vicinity (given surrounding area/given surrounding region) of an attachment portion of the rear-side cross member 13 to be attached to the frame member 6 (the cross member mounting member 6n) is reduced in terms of rigidity, thereby providing the rigidity difference between the two members.
(49) Mainly with reference to
(50) The rear-side cross member 13 is integrally composed of a cross member body 13A extending in the vehicle width direction, and a frame member-associated attachment portion 13B extendingly provided at each of opposite ends of the cross member body 13A.
(51) The cross member body 13A is integrally composed of: a lower wall portion 131 forming a lower surface of the rear-side cross member 13; a vertical wall-shaped front wall portion 132 (
(52) The frame member-associated attachment portion 13B is formed in a flange shape to be attached to a flat seating face-like lower surface of the frame member 6 the cross member mounting member 6n, and at least a vehicle-widthwise inner region of the frame member-associated attachment portion 13B is formed with a leg connection portion 136 extending in the vehicle longitudinal direction.
(53) The frame member-associated attachment portion 13B is formed with a pair of front and rear legs 137 extending upwardly from a vehicle-widthwise inner end of the leg connection portion 136.
(54) As shown in
(55) That is, the pair of front and rear legs 137 are provided independently in spaced-apart relation in a mutually non-continuous manner on vehicle-longitudinal opposite sides with respect to the cross member body 13A.
(56) As shown in
(57) The low rigidity part 20 is constructed by forming the cross member body 13A such that, in the vicinity of the frame member-associated attachment portion 13B, the front and rear flanges 134 are not formed, and parts of the front and rear wall portions 132, 133 are not formed, while leaving the ridges 135 extending in the vehicle width direction between the lower wall portion 131 and respective ones of the front and rear wall portions 132, 133, so as to form a concavely-notched font wall area 132S and a concavely-notched rear wall area 133S.
(58) Each of the concavely-notched font and rear wall area 132S, 133S is formed in a stepped shape (notched shape) via a respective one of two step sections 132a, 133a, with respect to a vehicle-widthwise central region of the cross member body 13A, and is continuously formed from the respective one of two step sections 132a, 133a to a corresponding one of the legs 137, along the vehicle width direction.
(59) Meanwhile, the aforementioned concave portion 4a corresponding to a spare tire pan is formed in the central region of the rear-floor rear portion 4R such that it bulges downwardly (see
(60) On the other hand, as mentioned above, the low rigidity part 20 is constructed by forming the cross member body 13A such that a space is defined downwardly with respect to the rear-floor rear portion 4R, without forming the flanges 134 to be connected to the lower surface of the rear-floor rear portion 4R (see
(61) Based on the configuration having this low rigidity part 20, the dynamic rigidity ratio of the rear-side cross member 13 to the frame member 6 (damper mounting member 6m) is set to a value lower than a given value (in this embodiment, 1). Further, by leaving the ridges 135 between the lower wall portion 131 and respective ones of the concavely-notched front and rear wall areas 132S, 133S, the dynamic rigidity ratio is set to become 0.3 or more.
(62) As shown in
(63) In the rear vehicle-body structure having the above feature, vibrations input from rear wheels to the rear-side cross member 13 through the frame members 6 and transmitted from the rear-side rear cross member 13 to the rear floor panel 4 (i.e., to a luggage compartment) can be blocked before being input from the frame members 6 to the rear-side rear cross member 13.
(64) In the above embodiment, the low rigidity part 20 (rigidity difference generation means) is configured to allow the rear-side rear cross member 13 to be reduced in terms of rigidity, relative to the frame member 6, in the attachment region between the frame member 6 and the rear-side rear cross member 13 (see
(65) According to this feature, in order for generating the rigidity difference between the frame member 6 and the rear-side rear cross member 13, by reducing the rear-side rear cross member 13 in terms of rigidity, relative to the frame member 6, it becomes possible to obtain a vibration reduction effect while reducing the weight of the vehicle body, as compared to a case where the rigidity of the rear-side rear cross member 13 is increased, e.g., by forming the frame member 6 to have a larger wall thickness, or additionally providing a reinforcement member.
(66) In the above embodiment, the rear-side rear cross member 13 has a lower wall portion 131, a front wall portion 132 and a rear wall portion 133 forming, respectively, a lower surface, a front surface and a rear surface of the rear-side rear cross member 13, and flange portion 134 (joint portion joined to the rear floor panel 4, wherein the lower wall portion 131 and each of the front and rear wall portions 132, 133 are continuously formed through a ridge 135 extending in the vehicle width direction, and wherein the vicinity of an attachment portion of the rear-side rear cross member 13 with respect to the frame member 6 has a concave notch 21 formed to define a space with respect to the rear floor panel 4 without forming the flanged 134, while leaving the ridge 135 (see
(67) According to this feature, the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6 is formed such that a space is defined downwardly with respect to the lower surface of the rear floor panel 4, without forming the flanges 134 to be connected to the lower surface of the rear floor panel 4, so that it is possible to reduce the rigidity of the rear-side rear cross member 13, relative to the frame member 6 (damper mounting member 6m), thereby obtaining the effect of reducing vibration transmitted from the frame member 6 to the rear-side rear cross member 13.
(68) Further, when a space is defined with respect to the lower surface of the rear floor panel 4, in the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6, the ridges 135 are left, so that it is possible to reduce the rigidity of the rear-side rear cross member 13, while ensuring required rigidity for the rear-side rear cross member 13.
(69) Further, the rear-side rear cross member 13 is disposed beneath the rear floor panel 4 such that it crosses the concave portion 4a formed to bulge downwardly, in the central region of the rear floor panel 4. As such a structure of the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6, each of the concavely-notched front and rear wall areas 132S, 133S is formed to define a space downwardly with respect to the lower surface of the rear floor panel 4, without forming the flanges 134 to be joined to the lower surface of the rear floor panel 4. This makes it possible to eliminate a need for forming an upper end portion of the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6, to have a complicated shape which crosses a boundary region between the concave portion 4a and a flat portion 4c (see
(70) In the above embodiment, the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6 has a leg 137 (vehicle-widthwise inner surface joint portion) joined to a vehicle-widthwise inner wall surface 62i (vehicle-widthwise inner surface) of the frame member 6, wherein the legs 137 are formed only on respective sides in the vehicle longitudinal direction across the lower wall portion 131 of the rear-side rear cross member 13, and wherein the concave notch 21 is formed to extend along the vehicle width direction until a vehicle-widthwise outer edge thereof reaches the legs 137 (see
(71) According to this feature, in the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6, the concave notch 21 is formed to extend along the vehicle width direction until the vehicle-widthwise outer edge thereof reaches the legs 137, and the legs 137 are formed only on respective sides in the vehicle longitudinal direction across the lower wall portion 131, so that it is possible to reduce the rigidity of the rear-side rear cross member 13, as comparted to a case where the pair of legs 137 are integrally formed to extend continuously in the vehicle longitudinal direction, and thus reduce the rigidity of the rear-side rear cross member 13, relative to the frame member 6 (damper mounting member 6m).
(72) Further, the legs 137 are joined to the vehicle-widthwise inner wall surface 62i (vehicle-widthwise inner surface) of the frame member 6, so that it is possible to ensure required rigidity for the rear-side rear cross member 13, e.g., ensure joint strength of the rear-side rear cross member 13 to the frame member 6, even if the concave notch 21 is formed such that the vehicle-widthwise outer end thereof reaches the legs 137.
(73) In the above embodiment, the dynamic rigidity ratio of the rear-side rear cross member 13 to the frame member 6 is set to be less than 1 and equal to or greater than 0.3 (see
(74) According to this feature, the ratio of the dynamic rigidity of the rear-side rear cross member 13 to the dynamic rigidity of the frame member 6 (damper mounting member 6m) is set to a value smaller than 1, so that it is possible to reduce the rear-side rear cross member 13 in terms of rigidity, relative to the frame member 6, and thus increase the rigidity difference between the two members 6, 13.
(75) Thus, it is possible to enhance the effect of blocking vibration transmitted from the frame member 6 (cross member mounting member 6n) to the rear-side rear cross member 13 in the vicinity of the attachment portion of the rear-side rear cross member 13 with respect to the frame member 6, without causing an increase in weight of the vehicle body as in a case where the rigidity of the frame member 6 is relatively increased. Further, the dynamic rigidity ratio is set to 0.3 or more, so that it is possible to ensure required rigidity for the rear-side rear cross member 13.
(76) Further, in the above embodiment, the frame member 6 comprises a damper mounting member 6m which supports a damper D equipped in a suspension, and a cross member mounting member 6n extending rearwardly from the damper mounting member 6m and connected to the rear-side rear cross member 13. In order for deriving the dynamic rigidity ratio, instead of employing a dynamic rigidity ratio of the rear-side rear cross member 13 to the cross member mounting member 6n of the frame member 6 directly connected to the rear-side rear cross member 13, a dynamic rigidity ratio of the rear-side rear cross member 13 to the damper mounting member 6m located on the upstream side of a vibration transmission path and closer to a vibration generation source, as compared to the cross member mounting member 6n is employed, so that it is possible to derive a dynamic rigidity ratio suitable for blocking vibration transmission from the frame member 6 to the rear-side rear cross member 13.
(77) Further, in order for modeling the vibration transmission path extending along the damper mounting member 6m, the cross member mounting member 6n and the rear-side rear cross member 13, as a mass-spring model having a three-degree-of-freedom system, the cross member mounting member 6n is considered as an intervening member simply coupling respective spring elements (k1 and k3) of the damper mounting member 6m and the rear-side cross member 13, for the sake of simplicity, and the vibration transmission path is modeled substantially as a mass-spring model having a two-degree-of-freedom system. Thus, it is possible to obtain a quadratic function-like graph waveform as shown in
(78) The present invention is not limited only to the above embodiment, but may be implemented in various other embodiments.
(79) In the above embodiment, in order for providing the rigidity difference between the frame member 6 and the rear-side cross member 13, in the attachment region between the two members 6, 13, the configuration in which the rigidity of the rear-side cross member 13 is relatively reduced is employed. Alternatively, for example, the frame member 6 may be formed to have a higher rigidity as compared to that in the prerequisite structure, such that the rigidity of the frame member 6 becomes relatively higher.
(80) In this case, in order to suppress a situation where the frame member 6 is unnecessarily increased in terms of rigidity and weight, the dynamic rigidity ratio is set to 3 or less (see
LIST OF REFERENCE SIGNS
(81) 4: rear floor panel (floor panel) 6: rear side frame 13: rear-side rear cross member (cross member) 20: low rigidity part (rigidity difference generation means) 21: concave notch 62i: vehicle-widthwise inner wall surface (vehicle-widthwise inner surface) of frame member 6 131: lower wall portion 132S: concavely-notched front wall area 133S: concavely-notched rear wall area 134: flange (joint portion) 135: ridge 137: leg (vehicle-widthwise inner surface joint portion)