Device for storing refrigerant of a refrigerant circuit system and method for operating the device
11365918 · 2022-06-21
Assignee
Inventors
Cpc classification
F25B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B43/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/3229
PERFORMING OPERATIONS; TRANSPORTING
F25B2500/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/3214
PERFORMING OPERATIONS; TRANSPORTING
International classification
F25B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for storing refrigerant of a refrigeration circuit and a method of operating the device, in particular for an air conditioning system of a motor vehicle. The device has a housing having a volume-enclosing wall with an inlet for introducing a refrigerant-oil mixture, and an outlet, a refrigerant discharge line arranged in the interior of the housing with an inlet opening arranged above a liquid level of the refrigerant for receiving gaseous refrigerant, and a system for returning oil to a compressor having at least one through hole formed below the liquid level of the refrigerant, in particular below a filling level of the oil, in the refrigerant discharge line. In addition, at least one through hole formed in the refrigerant discharge line is formed with an adjustable through-flow cross section, which can be varied by means of a closing apparatus.
Claims
1. A device for storing a refrigerant of a refrigeration circuit, the device comprising: a housing having a volume-enclosing wall with an inlet for introducing a refrigerant-oil mixture, and an outlet, a refrigerant discharge line arranged in an interior of the housing with an inlet opening arranged above a liquid level of the refrigerant for receiving gaseous refrigerant, and a system for returning oil to a compressor having at least one through hole formed below the liquid level of the refrigerant, in the refrigerant discharge line, wherein the at least one through hole formed in the refrigerant discharge line has an adjustable through-flow cross section, wherein the through-flow cross section of the at least one through hole can be varied by means of a closing apparatus, wherein the closing apparatus is formed as a strip-shaped sliding element, wherein the closing apparatus is rigidly connected at a first end to the refrigerant discharge line, and wherein a second end formed distally to the first end is freely movable relative to the refrigerant discharge line and is arranged in a region of the at least one through hole, wherein the first end of the closing apparatus is fixed in a region of the inlet opening of the refrigerant discharge line for the gaseous refrigerant distal from the at least one through hole, wherein the sliding element has a coefficient of thermal expansion sufficient to facilitate a fully open condition of the through-hole at a first predetermined temperature and at least partially closing the through-hole at a second predetermined temperature, and wherein the sliding element expands linearly parallel to a longitudinal axis of the refrigerant discharge line.
2. The device according to claim 1, wherein the closing apparatus is formed to be temperature-dependent deformable or is arranged to be temperature-dependent movable.
3. The device according to claim 1, wherein the second end is movably arranged along the refrigerant discharge line.
4. The device according to claim 3, wherein the sliding element is arranged with a largest expansion in an axial direction relative to the refrigerant discharge line.
5. The device according to claim 1, wherein the refrigerant discharge line is formed as a coaxial tube or in a form of a bent tube.
6. The device according to claim 1, wherein the refrigerant discharge line is formed as an outlet routed out of the housing.
7. A refrigeration circuit with a device according to claim 1, wherein the device is arranged as an accumulator between a heat exchanger operated as an evaporator of the refrigerant and the compressor.
8. A method for operating the device according to claim 1, the method comprising the steps of: unblocking a large cross section of the through hole formed in the refrigerant discharge line at lower temperatures of the refrigerant and the closing apparatus and drawing a large mass flow of oil into the refrigerant discharge line; and unblocking a smaller cross section of the through hole at higher temperatures of the refrigerant and the closing apparatus and drawing a small mass flow of oil into the refrigerant discharge line.
Description
DRAWINGS
(1) Further details, features and advantages of embodiments of the invention will become apparent from the following description of exemplary embodiments with reference to the accompanying drawings. The figures show a device that can be integrated within a refrigeration circuit for storing refrigerant with a system for returning oil to the compressor with a refrigerant discharge line having at least one through hole, in particular:
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DETAILED DESCRIPTION
(9)
(10) The refrigeration circuit not shown can have, in the flow direction of the refrigerant, the compressor for compressing gaseous refrigerant, at least one heat exchanger operated as a condenser or gas cooler in each case, an expansion body and a heat exchanger operated as an evaporator, in addition to the device 1′ for storing refrigerant. Device 1′ is preferably arranged as an accumulator between the evaporator and the compressor. Device 1′ could be positioned as a collector at other locations of the refrigeration circuit, for example, on the high pressure side after the condenser or gas cooler.
(11) When the refrigerant is liquefied with carbon dioxide in subcritical operation, such as, for example, with the refrigerant R134a or under certain environmental conditions, the heat exchanger for dissipating heat from the refrigerant is called a condenser. A portion of the heat transfer takes place at constant temperature. In supercritical operation or supercritical heat dissipation in the heat exchanger, the temperature of the refrigerant steadily decreases. In this case, the heat exchanger is also referred to as a gas cooler. Supercritical operation may occur under certain environmental conditions or operation modi of the refrigeration circuit with, for example, the refrigerant carbon dioxide.
(12) Between the evaporator and the housing 2 of the device 1′ formed as a collecting container for refrigerants, a refrigerant supply line 3 may be arranged, which opens as an inlet from above into housing 2 of device 1′. Through inlet 3, a refrigerant-oil mixture G is introduced into housing 2 of device 1′.
(13) Refrigerant discharge line 5 formed in the form of a coaxial tube is arranged within housing 2, which line is routed as an outlet 4 out of housing 2. Refrigerant discharge line 5 is used to return the refrigerant-oil mixture G, particularly gaseous refrigerant KMG and oil, to the compressor of the refrigeration circuit. The gaseous refrigerant KMG is introduced into a jacket portion of the coaxial tube at a vertically upwardly oriented first open end face of an outer tube and routed within the jacket portion toward a vertically downwardly oriented first open end face of an inner tube. The first end face of the inner tube and a second end face of the outer tube are formed on a common bottom of the coaxial tube. The second end face of the outer tube is closed. The gaseous refrigerant KMG is introduced into the inner tube at the first, open end face and is discharged through the inner tube out of housing 2 of device 1′. The inner tube of the coaxial tube of the refrigerant discharge line 5 is routed as an outlet 4 through the wall of housing 2.
(14) According to an alternative embodiment not shown, refrigerant discharge line 5 as a suction tube may be formed also as a J-shaped tube or as a U-shaped tube.
(15) The inlet opening of refrigerant discharge line 5 is arranged above a level of the liquid refrigerant KMF, which represents the filling level of the refrigerant inside housing 2 as a phase boundary between the liquid refrigerant KMF and the gaseous refrigerant KMG. Since the inlet opening of refrigerant discharge line 5 is thus arranged in a region of housing 2 filled with gaseous refrigerant KMG, only gaseous refrigerant KMG is drawn into refrigerant discharge line 5 and removed through refrigerant discharge line 5 from housing 2.
(16) Also, a cover element not shown can also be arranged in the interior of housing 2 of device 1′ such that the inlet opening for the gaseous refrigerant KMG of refrigerant discharge line 5 is protected from undesirable ingress of refrigerant-oil mixture G flowing through inlet 3 into housing 2.
(17) Refrigerant discharge line 5 has, in the lower region of the housing 2 and thus below the phase boundary between the liquid refrigerant KMF and the gaseous refrigerant KMG, in particular below a filling level of the oil, a through hole 6′ through which a mass flow of the oil can be drawn, and, together with the gaseous refrigerant KMG can be removed as a refrigerant-oil mixture G from housing 2. Through hole 6′ which is formed on a lateral surface of the outer tube of refrigerant discharge line 5 is also referred to as oil hole.
(18) The individual components of device 1′ are preferably formed of aluminum or of an aluminum alloy. In addition, all refrigerant-carrying lines connecting the components of the refrigeration circuit are advantageously formed of aluminum or an aluminum alloy.
(19) Recurring features of
(20)
(21) Sliding element 7a, which is, in particular, strip-shaped, is formed of a material having a preferably large coefficient of thermal expansion in order to effect a large change in volume, in particular an expansion in the direction of a length L, as a function of temperature. Depending on the temperature and thus the expansion of sliding element 7a, a cross sectional area of through hole 6 of varying size is unblocked or covered by sliding element 7a.
(22) Sliding element 7a is fixedly connected at a first end via a fixed bearing 8a to refrigerant discharge line 5. A second end of sliding element 7a which is freely movable in the direction of length L7a relative to refrigerant discharge line 5 and formed distally to the first end which is rigidly connected to refrigerant discharge line 5, is arranged in the region of through hole 6 for the oil. The first end of sliding element 7a is fixed in the region of the inlet opening of the refrigerant discharge line 5 for the gaseous refrigerant KMG in as large a distance as possible from through hole 6 in order to be able to make optimal use of the expansion of sliding element 7a when the temperature changes.
(23) Sliding element 7a is oriented as a strip with the greatest expansion, that is to say length L7a, in the axial direction to refrigerant discharge line 5 which is formed as a coaxial tube and thus parallel to the axis of refrigerant discharge line 5. The designation of axial sliding element 7a with respect to the arrangement and the expansion in the axial direction thus relates to the axial orientation of the tubular refrigerant discharge line 5.
(24) Sliding element 7a is formed of a material having such a coefficient of thermal expansion and a dimension in the direction of length L7a and fixed with the first end at a location on refrigerant discharge line 5 such that on the one hand at low temperatures of the refrigerant and thus low temperatures of sliding element 7a and a small dimension of sliding element 7a in the direction of length L7a, a large cross section of through hole 6 is unblocked. At a predetermined minimum temperature, in particular a minimum evaporation temperature of the refrigerant, the cross section of through hole 6 is fully open according to
(25) On the other hand, at high temperatures of the refrigerant, sliding element 7a has a large dimension in the direction of length L7a, so that only a small cross section of through hole 6 according to
(26) Closing apparatus 7 is specifically formed as an axial sliding element 7a according to
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(28) The embodiment of device 1b of
L7b=π.Math.D.Math.n
(29) wherein D is the outer diameter of refrigerant discharge line 5 and n is the number of windings around refrigerant discharge line 5. Sliding element 7b of device 1b, therefore, has a longer length L7b than sliding element 7a of device 1a, especially due to the number of windings: L7b>L7a. Refrigerant discharge line 5 has the outer shape of a straight circular cylinder.
(30) Closing apparatus 7 is specifically formed as a spiral sliding element 7b according to
(31) Sliding element 7b is again formed of a material having such a coefficient of thermal expansion and a length L7b and fixed with the first end at refrigerant discharge line 5 via a fixed bearing 8b such that on the one hand at low temperatures of the refrigerant and thus low temperatures of sliding element 7b and a small dimension of sliding element 7b in the direction of length L7b, a large cross section of through hole 6 is open. On the other hand, at high temperatures of the refrigerant, sliding element 7b has a large dimension in the direction of length L7b, so that only a small cross section of through hole 6 is unblocked according to
(32)
(33) First through hole 6-1 and second through hole 6-2 are formed below the filling level of the oil in a common horizontal plane on opposite sides of the outer tube of refrigerant discharge line 5. First through hole 6-1 has no closing element and is therefore always open for drawing in a mass flow of oil, while second through hole 6-2 is formed with closing element 7, 7c. By means of closing apparatus 7 formed as a strip-shaped bi-metal element 7c, which deforms as a function of temperature, second through hole 6-2 is open or closed depending on the temperature within housing 2.
(34) For example, when the action temperature of the bi-metal of closing apparatus 7c is set to a value of −10° C. and the hysteresis for the shift is 8 K, the following states result for second through hole 6-2. With values of the temperature above −2° C., through hole 6-2 is closed, while with values of the temperature below −10° C., through hole 6-2 is open. At a value of the temperature of −2° C. or −10° C., bi-metal element 7c deforms, with through-hole 6-2 being closed at a value of the temperature of −2° C. and opened at a value of the temperature of −10° C.
(35) In the case of values of the temperature of −10° C. and below −10° C. the refrigeration circuit is preferably operated in a heating mode or in a heat pump mode.
(36) The materials of bi-metal element 7c are selected in terms of hysteresis such that within the hysteresis of closing apparatus 7c, that is to say in the range of temperature from −2° C. to −10° C., the changing vaporization temperature of the refrigerant does not lead to a change in the viscosity of the oil, which could be critical or unfavorable for the oil return.
(37) Closing apparatus 7 which is formed as a strip-shaped bi-metal element 7c is oriented with the greatest expansion, that is to say a length, in an axial direction to refrigerant discharge line 5 which is formed as a coaxial tube and thus parallel to the axis of refrigerant discharge line 5.
(38) Bi-metal element 7c is fixedly connected at a first end and in the vertical direction above second through hole 6-2 to refrigerant discharge line 5. A second end of bi-metal element 7c which is movable in a radial direction relative to refrigerant discharge line 5 and formed distally to the first end which is rigidly coupled to refrigerant discharge line 5, is arranged in the region of second through hole 6-2 for the oil. Upon reaching the action temperature of −10° C. or the temperature of −2° C. due to the hysteresis of 8 K, the bi-metal element 7c is deformed such that bi-metal element 7c either, according to
(39)
(40) The embodiment of the device 1d from
(41) However, unlike bi-metal element 7c of device 1c, bi-metal element 7d of the system for returning oil of device 1d is disc-shaped. In addition, through-holes 6-1, 6-2 are not arranged on a common horizontal plane. While first through hole 6-1 is formed without change at a lateral surface of the outer tube of refrigerant discharge line 5, second through hole 6-2 is provided on the second end face of the outer tube.
(42) In contrast to strip-shaped bimetal element 7c of device 1c, which is fixedly connected at a first end to refrigerant discharge line 5, and the second end is freely movable, disk-shaped bimetallic element 7d of device 1d is radially loosely fixed or routed at the peripheral edge. Bi-metal element 7d is movable in the region of the center of the disc.
(43) Disc-shaped bimetal element 7d, according to
(44)
(45) In comparison to devices 1a, 1b, 1c, 1d shown in
(46) Expansion element 7e has a hermetically sealed expansion member 10 and a closing element 9e. Expansion member 10 is filled with a particular fluid, the volume of which expands to a certain extent as a function of temperature. The volume of the fluid can change as a function of temperature with or without phase change of the fluid. With the volume change of the fluid, closing element 9e undergoes a certain stroke in the direction of through hole 6, which is small at low temperatures and large at high temperatures.
(47) Expansion element 7e is arranged between the second end face of the outer tube of refrigerant discharge line 5 and the wall of housing 2 opposite the second end face of the outer tube of refrigerant discharge line 5. Expansion member 10 of expansion element 7e is positioned with a first side supporting on the wall of housing 2. With an expansion of the fluid arranged within expansion member 10, the stroke movement of expansion member 10 takes place in the direction of the second end face of the outer tube of refrigerant discharge line 5 and thus in the direction of through hole 6.
(48) Expansion member 10 of expansion element 7e has, on a second side opposite the first side, conical, in particular frusto-conical closing element 9e, which is fixedly connected to the base surface with the second side of expansion member 10 and oriented with the cover surface in the direction of through hole 6. The axis of rotation of frusto-conical closing element 9e and the central axis of through hole 6 are oriented congruently.
(49) Depending on the temperature and thus the expansion of the fluid within expansion member 10 and thus the stroke movement of expansion member 10 that takes place, a cross sectional area of through hole 6 of varying size is unblocked or closed by expansion element 7e.
(50) At low temperatures of the refrigerant and thus low temperatures of the fluid within expansion member 10 and a small expansion of the fluid, on the one hand, a maximum cross section of through hole 6 is unblocked at a small stroke of expansion member 10. At a predetermined minimum temperature, in particular a minimum evaporation temperature of the refrigerant, the cross section of through hole 6 according to
(51) On the other hand, at high temperatures of the refrigerant and thus high temperatures of the fluid within expansion member 10 and a large expansion of the fluid at a large stroke of expansion member 10, only a minimal cross section of through hole 6 according to
(52)
(53) As in device 1e of
(54) With respect to closing element 9e, 9f, the embodiment of device 1f of
(55) Valve 7f has, in addition to closing element 9f, an actuator 11 for moving closing element 9f and an electrically controllable magnetic element 12. Closing element 9f is continuously moved linearly along the central axis of through hole 6 via magnetic element 12 which is arranged outside housing 2 and actuator 11 in a temperature-dependent manner. In this case, closing element 9f undergoes a certain stroke in the direction of through hole 6, which is small at low temperatures and large at high temperatures.
(56) Valve 7f is arranged between the second end face of the outer tube of refrigerant discharge line 5 and the wall of housing 2 opposite the second end face of the outer tube of refrigerant discharge line 5. Frusto-conical closing element 9f is fixedly connected at the base surface to actuator 11 and oriented with the cover surface in the direction of through hole 6. The axis of rotation of frusto-conical closing element 9f and the central axis of through hole 6 are oriented congruently.
(57) Depending on the temperature and the stroke movement of actuator 11 with closure member 9f that takes place, a cross sectional area of through hole 6 of varying size is unblocked or closed by closing element 9f. At low temperatures of the refrigerant on the one hand a maximum cross section of through hole 6 is unblocked with a small stroke of closing element 9f. At a predetermined minimum temperature, in particular a minimum evaporation temperature of the refrigerant, the cross section of through hole 6 according to
(58) According to an alternative embodiment, not shown, the device for storing refrigerant with a system for returning oil to the compressor is formed with a refrigerant discharge line 5 having a first through hole 6-1 and a second through hole 6-2, similar to the devices 1c, 1d of
LIST OF REFERENCE NUMERALS
(59) 1a, 1b, 1c, 1d, 1e, 1f, 1′ device 2 housing 3 refrigerant supply line, inlet 4 outlet 5 refrigerant discharge line 6, 6′ through hole of refrigerant discharge 6, 6′ line 5 6-1 first through hole 6-2 second through hole 7 closing apparatus of through hole 7a, 7b closing apparatus, sliding element 7c closing apparatus, bi-metal element 7d closing apparatus, bi-metal element 7e closing apparatus, expansion element 7f closing apparatus, valve 8a, 8b fixed bearing sliding element 7a, 7b 9e, 9f closing element 10 expansion member 11 actuator valve 7f 12 magnetic element electrically L length of sliding element 7a, 7b G refrigerant-oil mixture KMG refrigerant gaseous KWF refrigerant liquid Oil oil