A PRESSURE ABSORBING SKIN PATCH AND METHOD OF MANUFACTURING SAME
20220183872 · 2022-06-16
Assignee
Inventors
Cpc classification
B29L2031/753
PERFORMING OPERATIONS; TRANSPORTING
A61F13/00063
HUMAN NECESSITIES
A61F7/02
HUMAN NECESSITIES
A61F13/00059
HUMAN NECESSITIES
A61M35/00
HUMAN NECESSITIES
A61M35/006
HUMAN NECESSITIES
A61K9/703
HUMAN NECESSITIES
International classification
A61F7/02
HUMAN NECESSITIES
A61M35/00
HUMAN NECESSITIES
Abstract
Provided is a patch including at least one pressure-absorbing member, the pressure absorbing member formed of a resilient material and having at least a first surface, the at least first surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, an outermost surface of said plurality of projections lies along a projections plane of the pressure-absorbing member, the projections being deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure.
Claims
1. A patch comprising at least one pressure-absorbing member, said pressure absorbing member formed of a resilient material and having at least a first surface, wherein said at least first surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of said plurality of projections lies along a projections plane of said pressure-absorbing member, said projections being deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure.
2. A patch according to claim 1, wherein the resilient material has at least one of the following properties: it is at least one of elastomer, soft polymer, polymer composite, polymer gel, silicone, silicone rubber, silicone gel, silicone foam, silicone sponge, rubber, gel, hydrogel, gel foam, gel sponge, foam, open-cell foam, closed-cell foam, and fabric; it has a specific heat capacity greater than that of skin of a patient; it has thermal conductivity greater than that of skin of a patient; and/or it has high thermal conductance rendering the resilient material capable of functioning as a coolant after being refrigerated.
3. (canceled)
4. (canceled)
5. (canceled)
6. A patch according to claim 1, wherein the pressure-absorbing member is a two-faced pressure-absorbing member, wherein the first surface and a second surface are each configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of a plurality of first projections extending from the first surface lies along a first projections plane of the two-faced pressure-absorbing member, and an outermost surface of a plurality of second projections extending from the second surface lies along a second projections plane of the two-faced pressure-absorbing member.
7. A patch according to claim 1, further comprising a sealing layer formed of the resilient material, wherein the sealing layer is disposed along the projections plane and connected to the plurality of projections so as to enclose the channels and form enclosed channels therebetween.
8. A patch according to claim 7, wherein the sealing layer is an additional pressure-absorbing member.
9. A patch according to claim 8 wherein the pressure-absorbing member and the additional pressure-absorbing member are oriented with respect to one another either: in a face-to-face manner, such that the projections plane of the pressure absorbing member faces the projections plane of the additional pressure-absorbing member; or a face-to-back manner, such that the projections plane of the pressure absorbing member and the projections plane of the additional pressure-absorbing member face in the same direction.
10. A patch according to claim 1, further comprising an additional pressure-absorbing member, wherein the pressure-absorbing member and the additional pressure-absorbing member are oriented with respect to one another in a back-to-back manner, such that the projections plane of the pressure absorbing member faces in an opposite direction and away from the projections plane of the additional pressure-absorbing member.
11. (canceled)
12. A patch according to claim 1, further comprising at least one fluid reservoir having one of the following configurations: the at least one fluid reservoir is disposed along at least one channel of the plurality of channels; the at least one fluid reservoir is disposed at least at one of the plurality of intersections; the at least one fluid reservoir contains a fluid and the patch is configured such that when the projections are deformed under an external pressure applied upon at least a portion of a surface of the patch, the fluid is propelled from the at least one fluid reservoir so as to flow into the at least one channel, wherein a frictional force between the fluid and channel walls of the at least one channel absorbs at least a portion of said external pressure.
13. (canceled)
14. (canceled)
15. A patch according to claim 12, wherein the fluid is either a viscous fluid, a colored fluid, a fluid configured to undergo a change in color as a consequence of contact with at least one of a second fluid and a coating on the channel walls, a fluid that has a specific heat capacity greater than that of skin of a patient, a fluid that has high thermal conductance rendering the fluid capable of functioning as a coolant after being refrigerated, a fluid that contains at least one freezing point depressant so as to improve efficacy of the fluid as a coolant after the fluid is refrigerated.
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
21. A patch according to claim 15, wherein a viscous flow of said viscous fluid absorbs at least an additional portion of said external pressure.
22. A patch according to claim 21, further comprising at least one resistance element disposed in at least one channel in the plurality of channels so as to increase at least one of said frictional force and an energy absorption of said viscous flow, and thereby at least of one of said portion of said external pressure and said additional portion of said external pressure.
23. A patch according to claim 22, wherein the at least one resistance element is one of a valve, an obstruction and a quantity of porous media.
24. A patch according to claim 1, configured to be secured by an adhesive material to at least a portion of a medical device which comes into contact with skin of a patient.
25. A patch according to claim 1, comprising articulation arrangements for articulation of the patch to a medical device.
26. A patch according to claim 1, configured to be disposed, at least indirectly, intermediate a patient and an external pressure applying member.
27. A patch according to claim 1, wherein one of said first surface and said projections plane of the pressure absorbing member is one of a pressure-engaging surface and a skin-engaging surface of the patch; and the other one of the first surface and the projections plane of the pressure absorbing member, is an other one of the pressure-engaging surface and a skin-engaging surface of the patch.
28. A patch according to claim 1, further comprising a second pressure absorbing member, said second pressure absorbing member formed of a resilient material and having a first surface and a second surface, wherein at least one of said first surface and said second surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of said plurality of projections lies along a projections plane of said pressure-absorbing member, said projections being deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure; and wherein said second pressure absorbing member is attached to the at least one pressure-absorbing member, at a stacked manner.
29. A patch according to claim 28, wherein the second pressure absorbing member is stacked upon the at least one pressure-absorbing member in one of a face-to-face orientation, a back-to-back orientation, and a face-to-back orientation.
30. A patch according to claim 1, wherein the at least one pressure-absorbing member further comprises at least one medicament receptacle containing a medicament, and at least one medicament conduit extending from said medicament receptacle towards a surface of the patch, and wherein deformation of the projections propels said medicament towards said surface of the patch via said at least one medicament conduit.
31. A patch according to claim 30, wherein the medicament receptacle is disposed in one or more of the plurality of channels.
32. A patch according to claim 12, wherein the fluid is a medicament and the patch is further configured with one or more medicament conduits each extending from a channel towards a surface of the patch, and wherein deformation of the projections propels the medicament towards the surface of the patch.
33. A patch according to claim 12, wherein the fluid is contained in a capsule, wherein the capsule is configured to rupture when an external pressure exceeding a threshold capsule-rupturing pressure is applied upon a portion of a surface of the patch at least adjacent to the at least one reservoir.
34. A patch according to claim 1, wherein the patch has a length and a width, and the plurality of channels comprises a first quantity of channels and a second quantity of channels, wherein the first quantity of channels is oriented in parallel with the length, wherein each channel of the first quantity is disposed at a distance from one another along the width of the patch, and wherein the second quantity of channels is oriented in parallel with the width of the patch, wherein each channel of the second quantity is disposed at a distance from one another along the length of the patch.
35. A patch according to claim 1, wherein the patch has a central point, a diameter, an outermost extent defined by the diameter, and a plurality of channels comprising a first quantity of channels and a second quantity of channels, wherein the first quantity of channels is a quantity of annular channels disposed at a distance from one another between an innermost annular channel disposed at a minimal distance from the central point and an outermost annular channel disposed at a minimal distance from the outermost extent, and wherein the second quantity of channels is a quantity of radiating channels extending in a radiating manner from the innermost annular channel to the outermost annular channel, wherein each radiating channel of the quantity of radiating channels is disposed at a distance from adjacent radiating channels.
36. A patch according to claim 7, wherein at least one of the pressure-absorbing member and the sealing layer is at least semitransparent.
37. (canceled)
38. A patch according to claim 1, wherein said patch is configured to have a patch stiffness matched to a skin stiffness of skin of a patient at a location of use of said patch.
39. A patch according to claim 38, wherein said patch stiffness is a weighted average of skin layer stiffness of multiple tissue layers at said location, wherein said weighted average is a sum of a product of said skin layer stiffness and a thickness of each of said multiple tissue layers divided by a total thickness of said multiple tissue layers.
40. A patch according to claim 39, wherein said patch is applied at said location along a skin-engaging surface of the patch, and the patch has at least one additional layer in addition to said at least one pressure-absorbing member disposed at a distance from said skin-engaging surface, and wherein the patch has a graded-stiffness, such that a stiffness of said skin-engaging surface is equal to said patch stiffness, and a stiffness of each said at least one additional layer is a reduced stiffness, wherein a difference between said reduced stiffness and said patch stiffness is directly related to said distance.
41. A method of manufacturing a pressure-absorbing patch comprising a pressure-absorbing member, wherein said pressure-absorbing member has a plurality of projections extending therefrom with an outermost surface extending along a projections plane, and a plurality of channels, with at least one fluid reservoir disposed along at least one channel, the method comprising: obtaining a negative mold of said pressure-absorbing member; preparing a mixture of a material for forming the pressure-absorbing member; pouring said mixture into said mold; allowing the mixture to solidify; introducing a fluid into said at least one fluid reservoir in the molded structure; and applying a sealing layer to the pressure-absorbing member along said projections plane of the pressure-absorbing member, so as to seal the plurality of channels.
42. A method of producing a patch according to claim 41, wherein said pressure-absorbing member is a first pressure absorbing member and said sealing layer is an additional said pressure-absorbing member, the method further comprising: producing the additional pressure-absorbing member; introducing a fluid into the at least one fluid reservoir of the first pressure absorbing member; and applying and attaching the two pressure-absorbing members along their projections planes.
43. A method of absorbing, via a pressure-absorbing patch, an external pressure exerted on a body by a pressure producing source, the method comprising: obtaining a patch comprising at least one pressure-absorbing member, wherein the pressure-absorbing member is formed of a resilient material and has at least a first surface, wherein said at least said first surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of said plurality of projections lies along a projections plane of the pressure-absorbing member; and introducing said patch in-between said body and said pressure producing source, directly or indirectly, so as to allow said projections to deform when subjected to said external pressure, said projections thereby absorbing at least some of said external pressure.
44. The method according to claim 43 further comprising at least one fluid reservoir disposed along at least one channel of said plurality of channels and containing a viscous fluid, and wherein the introducing comprises: introducing said patch, in at least one of a direct and indirect manner, in-between said body and said pressure producing source, so as to allow said projections to deform when subjected to said external pressure, said projections thereby absorbing at least some of said external pressure, and so as to allow said viscous fluid to be propelled out of said at least one fluid reservoir so as to flow into the at least one channel, a viscous flow of the viscous fluid and a frictional force between the viscous fluid and channel walls of the at least one channel thereby absorbing at least a portion of the external pressure; and introducing a medicament into said at least one channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0135] In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0159]
[0160] A patch in accordance with an embodiment of the presently disclosed subject matter, such as patch 10, can comprise at least one pressure absorbing member formed of a resilient material, having at least a first surface. The first surface can be configured with a plurality of projections extending therefrom, and a plurality of channels crossing one another at a plurality of intersections. An outermost surface of the plurality of projections can lie along a projections plane of the pressure-absorbing member, and the projections can be deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure.
[0161] Accordingly, as shown in
[0162] As mentioned above, the term pressure will be used to denote any kind of pressure, including focal pressure, shear stress, and pressure caused by any directly or indirectly exerted forces, e.g., normal forces, shear forces and frictional forces.
[0163] The resilient material can be any suitable resilient material, e.g., elastomer, soft polymer, silicone, silicone rubber (e.g. transparent room temperature vulcanizing silicone rubber, polydimethylsiloxane, vinyl methyl), silicone sponge, rubber (e.g. neoprene, ethylene-vinyl acetate or poly-ethylene-vinyl acetate), soft polymer, gel (e.g., polymer gel, silicone gel or hydrogel), gel sponge, foam (e.g., silicone foam, gel foam, open-cell foam, closed-cell foam, etc.), fabric, polymer composite (i.e. multi-phase material in which one or more fillers are integrated with a polymer matrix), or any suitable combination thereof.
[0164] As further shown in
[0165] Each of the projections 13 can be seen to have an outermost surface 14 facing in an opposite direction from the first surface 12 and disposed at a distance therefrom. In the view of the patch 10 shown in
[0166] Like the plurality of projections 13, the outer bounding wall 19 of the exemplary patch 10 can be seen in
[0167] It will be appreciated that the outer bounding wall 19 of the exemplary patch 10 further has an inner side surface 31 facing in an internal direction toward the projections 13, and an outer side surface 33 opposite the inner side surface facing in an external direction from the patch 10.
[0168] In
[0169] It can furthermore be seen in
[0170] In
[0171] The patch can be configured such that either the first surface or the projections plane of one of the pressure-absorbing members of the patch, is a skin-engaging surface of the patch, and bears against, directly or indirectly, the skin of a patient, in an area of the patient's body which is prone to develop a PI. The surface of the patch which is opposite the skin-engaging surface, can be a pressure-engaging surface of the patch, configured to receive the application of an external pressure upon it.
[0172] In an alternative embodiment, the patch can be configured such that the first surface or the projections plane of one of the pressure-absorbing members of the patch, is the pressure-engaging surface of the patch, and the surface of the patch which is opposite the pressure-engaging surface, can be the skin-engaging surface of the patch.
[0173] In yet an alternative embodiment, particularly those in which at least a portion of the external pressure exerted on the skin results from a support surface exerting a reactive support force opposite a weight force of a body part of a patient, the skin-engaging surface of the patch and the pressure-engaging surface of the patch can be the same surface of the patch, which can be opposite from a support-engaging surface of the patch. The support-engaging surface of the patch can bear against an element which provides support to a patient, e.g., a mattress of a bed, or a seat, such as that of a wheelchair, car, bedside chair, shower stool or toilet, or a head support or arm support of a wheelchair.
[0174] For example, as shown in
[0175] The patch 810 can be seen to be similar to the patch 10 shown in
[0176] It can further be seen in
[0177] The patch 810 can be seen in
[0178] It will be appreciated that the exemplary patch 810 could be held in place on the mattress M by a combination of gravity and friction, or alternatively, it could be connected, e.g., by adhesive, to the patient's heel HP. Yet alternatively, it could be mounted to the mattress M.
[0179] In another embodiment of a patch according to the presently disclosed subject matter, the pressure-absorbing member can be a two-faced pressure-absorbing member. The two-faced pressure-absorbing member can have a first surface and a second surface, each configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections. An outermost surface of the plurality of first projections extending from the first surface can lie along a first projections plane of the two-faced pressure-absorbing member, and an outermost surface of the plurality of second projections extending from the second surface can lie along a second projections plane of the two-faced pressure-absorbing member.
[0180]
[0181] As shown in
[0182] In
[0183] An outermost surface 414′ of the plurality of first projections 413′ extending from the first surface 412 lie along a first projections plane 427′ of the two-faced pressure-absorbing member 411, and an outermost surface 414″ of the plurality of second projections 413″ extending from the second surface 418 lie along a second projections plane 427″ of the two-faced pressure-absorbing member 411.
[0184] It will be appreciated that the exemplary patch 1410 shown in
[0185] The patch according to the presently disclosed subject matter can further comprise a sealing layer formed of a resilient material. The sealing layer can be disposed along a projections plane of a pressure-absorbing member of the patch, and it can be connected to the plurality of projections of the pressure-absorbing member so as to enclose the channels and form enclosed channels between the projections.
[0186] Exemplary patch 110 shown in
[0187]
[0188] It will be appreciated further that in the exemplary patch 110 shown in
[0189] It will be appreciated that in the view of
[0190] However, it will further be appreciated that in accordance with the presently disclosed subject matter, as will be explained in further detail below, the sealing layer 123 can be transparent or partially transparent, so that while the outermost surfaces 114 of the projections 113 and the outermost surfaces 129 of the outer bounding wall 119 are obscured as the sealing layer 123 is disposed on top of them, a degree of visibility of the plurality of the channels 116 of the array of channels 116A through the sealing layer 123 remains.
[0191] It will further be appreciated, as can be seen in
[0192] The exemplary patch 110 shown in
[0193] In accordance with the presently disclosed subject matter, the fluid reservoirs 135 contain a fluid, and the patch 110 is configured such that when the projections 113 are deformed under an external pressure applied upon at least a portion of a surface of the patch 110, the fluid is propelled from the fluid reservoir 135 so as to flow into at least one of the channels 116. It will be appreciated that a frictional force between the fluid and channel walls of the channel or channels 116 in which the fluid flows, absorbs at least a portion of the external pressure applied to the patch 110. Thus, at least a portion of the mechanical energy delivered to the patch via the external pressure applied to the patch, is absorbed by the patch, and not transmitted to the skin.
[0194] The fluid can be a colored fluid, and as mentioned previously, the sealing layer 123 can be transparent or partially transparent so that the flow of the fluid in the enclosed channels 137 can provide a visual indication of the pressure being exerted on the patch which can be monitored by a caregiver.
[0195] It will be appreciated that different examples of a patch in accordance with the presently disclosed subject matter, having the pressure indication feature described above, can be configured such that a measure of dispersion of the colored fluid in the channels can indicate a measure of the pressure applied to the patch.
[0196]
[0197] As shown in
[0198] In additional embodiments of a patch according to the presently disclosed subject matter, the sealing layer, such as the sealing layer 123 of the exemplary patch 110 shown in
[0199] Examples of such a patch are shown in
[0200] As shown in
[0201] More specifically, in the case of a face-to-face orientation of identical pressure-absorbing members, as shown in
[0202] It will be appreciated that one or both of the pressure-absorbing members 211 and 211′ of the patch 210 can be transparent or semi-transparent like the sealing layer 123 of the patch 110 described above with respect to
[0203] An additional embodiment of a patch in which the sealing layer is an additional pressure-absorbing member can be similar to the exemplary patch 210 shown in
[0204] Such a patch, exemplary patch 1510, is shown in
[0205] As shown in
[0206] Accordingly, the enclosed channels 1537 formed by the enclosure of the channels 1516 by the first surface 1512′ of the additional pressure-absorbing member 1511′, are more similar to the enclosed channels 137 of the patch 110 of
[0207] It will be appreciated that in yet an additional embodiment of the patch according to the presently disclosed subject matter, yet an additional sealing layer or additional pressure-absorbing member of any suitable configuration could by attached to the projections plane 1527′ of the patch 1510 in
[0208] Yet an additional embodiment of a patch comprising a first pressure-absorbing member and an additional pressure-absorbing member is exemplary patch 1610 shown in
[0209] However, the patch 1610 differs from the patches 210 and 1510 shown in
[0210] It will be appreciated that the while the additional pressure-absorbing member 1611′ is an additional pressure-absorbing member attached to a first pressure absorbing member, similar to the additional pressure-absorbing members 211′ as 1511′ of patches 210 and 1510 shown in
[0211] Rather, like the channels 1516′ of the patch 1510, both the channels 1616 of the first pressure absorbing member 1611, as well as the channels 1616′ of the additional pressure-absorbing member 1611′, remain unsealed by any sealing layer or additional pressure-absorbing member, and therefore remain open channels, as shown in
[0212] In yet even another embodiment of a patch according to the presently disclosed subject matter, at least one pressure-absorbing member of the patch can further comprise at least one medicament receptacle containing a medicament, and at least one medicament conduit extending from the medicament receptacle towards a surface of the patch, and wherein deformation of the projections of the pressure-absorbing member propels the medicament towards the surface of the patch via the medicament conduit or conduits.
[0213] One example of such a patch, exemplary patch 310, is shown in
[0214]
[0215] The patch 310 is further configured in accordance with the presently disclosed subject matter to comprise at least one medicament conduit disposed in at least one channel of the plurality of channels of the patch. It can be seen in
[0216] In accordance with the presently disclosed subject matter, each medicament conduit can have an opening at each one of its two opposite ends, wherein a first opening at a first end of each medicament conduit is disposed in a channel of the plurality of channels and wherein a second opening at a second end of the medicament conduit is disposed at a surface of the patch.
[0217] Accordingly, it can be seen in
[0218] It will be appreciated that the surface of a patch in accordance to the presently disclosed subject matter, at which the second openings of the medicament conduits can be disposed, such as the second openings 344S of the medicament conduits 344 of the exemplary patch 310, can be a skin-engaging surface of the patch, such that the medicament disposed in the patch can come into contact with the skin of the patient.
[0219]
[0220] However, the second openings 1744S of the medicament conduits 1744 are not disposed at the first surface 1712 of the pressure-absorbing member 1711. Rather, as can be seen in
[0221] It will be appreciated that a sealing layer comprising medicament conduits can be considered to be a medicament-delivery layer of a patch in accordance with the presently disclosed subject matter. Thus, the sealing layer 1723 of the exemplary patch 1710 shown in
[0222] It will be appreciated that a patch according to an embodiment of the presently disclosed subject matter can have features described above in any combination thereof.
[0223] For example, as shown in
[0224] Another example of a patch according to an embodiment of the presently disclosed subject matter which combines features described above is the exemplary three-layer patch 510 shown in
[0225]
[0226] Thus, the endotracheal tube ET can be seen in
[0227] Like the patch 1810, the tube-shaped patch 910 comprises a medicament delivery-layer 941 which comprises the skin-engaging surface 989 of the patch 910. Disposed adjacent to the skin SK so as to be in a position to deliver a medicament to the skin SK, the medicament delivery-layer 941 is the outermost layer of the tube-shaped patch 910.
[0228] As can be seen in
[0229] Thus, the care provider (e.g. nurse, physician, anesthesiologist etc.) need not position the patch in a specific orientation in order to achieve the full protective effect of the patch during use, i.e. maximal access of medicament conduits in the patch to the skin. Likewise, medicament conduits can remain in contact with the skin regardless of a change of position or orientation of the patch associated with the application technique of the patch, or movements of the patient or any equipment.
[0230] It will be appreciated that the medicament delivery-layer 941 of the patch 910, as the outermost layer of the patch 910, can be configured to be transparent or partially transparent, in order to allow observation of the flow of the fluid in the enclosed channels 937 through the medicament delivery-layer 941.
[0231]
[0232]
[0233] As shown in
[0234] The patch 1110 can further have one or more reservoirs 1135 disposed at one or more intersections of the twenty-four intersections 1117 between the annular channels 1161, 1162 and 1163 and the radiating channels 1171, 1172, 1173, 1174, 1175, 1176, 1177, and 1178.
[0235]
[0236] It will be appreciated that the patch 1310, a cross-section of which is shown in
[0237] It can be seen in
[0238] It can further be seen in
[0239] The presently disclosed subject matter further includes a method of producing a patch comprising two layers, each of which is a pressure-absorbing member formed of a resilient material and having at least a first surface, wherein the at least first surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of the plurality of projections lies along a projections plane of each pressure-absorbing member, the projections being deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure. The patch further comprises one or more reservoirs disposed along one or more channels of the plurality of channels, the plurality of channels and the one or more reservoirs constituting a network of channels and reservoirs of each of the two pressure-absorbing members.
[0240] As illustrated in
[0241] In the first main step of the method, step 610, a negative mold of the network of channels and reservoirs of each of the two pressure-absorbing members of the patch is produced, for example by three-dimensional (3D) printing. In the second main step, step 620, a mixture of a material for forming a molded structure of each of the two pressure-absorbing members is prepared. In the third main step, step 630, the mixture is poured into the mold. In the fourth main step, step 640, the mixture is allowed to solidify so as to cure, for example, at room temperature. In the fifth main step, step 650, the molded structure is separated from the mold. In the intermediate step, step 655, the main steps 630, 640, and 650 are repeated in order to produce a second molded structure for the second pressure-absorbing member of the patch. In the sixth main step, step 660, a fluid is introduced into the one or more reservoirs in one of the molded structures. In the seventh and final main step, step 670, the two molded structures are applied and attached to one another along their projections planes.
[0242] The presently disclosed subject matter further includes a method of producing a patch comprising three layers, each layer of the three layers being at least partially formed of a resilient material, the patch comprising a middle layer disposed between a top sealing layer and a bottom medicament-delivery layer, the middle layer being a pressure-absorbing member having at least a first surface, wherein the at least first surface is configured with a plurality of projections extending therefrom and a plurality of channels crossing one another at a plurality of intersections, and wherein an outermost surface of the plurality of projections lies along a projections plane of the pressure-absorbing member, the projections being deformable when subjected to pressure applied to the patch, so as to absorb at least some of the applied pressure. The pressure-absorbing member further comprises one or more reservoirs disposed along one or more channels of the plurality of channels, the plurality of channels and the one or more reservoirs constituting a network of channels and reservoirs of the pressure-absorbing member. The pressure-absorbing member further comprises at least one medicament receptacle containing a medicament, and at least one medicament conduit extending from the medicament receptacle towards a surface of the pressure-absorbing member.
[0243] As illustrated in