GAS VALVE AND GAS STOVE

Abstract

A gas valve for a gas stove, comprising a valve housing, wherein the valve housing has a gas inlet and a gas outlet, and a gas regulating unit, wherein the gas regulating unit has a cylindrical outer surface, wherein the gas regulating unit is rotatable supported in the valve housing by means of the outer surface, wherein the gas regulating unit has a plurality of gas outlet openings, wherein the gas regulating unit is rotatable into a plurality of flame positions, wherein each gas outlet opening is assigned to one determined flame position, wherein in each flame position the gas inlet is connected to the gas outlet by means of the gas outlet opening which is assigned to the one determined flame position, and wherein the gas outlet openings have cross-sectional areas which differ from each other in order to achieve different flow rates of gas through the gas valve in the individual flame positions.

Claims

1-15. (canceled)

16. A gas valve for a gas stove, said gas valve comprising: a valve housing having a gas inlet and a gas outlet; and a gas regulating unit having a cylindrical outer surface and a plurality of gas outlet openings, said gas regulating unit being supported in the valve housing via the outer surface for rotation into a plurality of individual flame positions assigned to the gas outlet openings, respectively, such that the gas inlet is connected to the gas outlet, when the gas regulating unit assumes a determined one of the flame positions via a corresponding one of the gas outlet openings, said gas outlet openings having cross-sectional areas which differ from each other so as to achieve different flow rates of gas through the gas valve in the individual flame positions.

17. The gas valve of claim 16, wherein the gas outlet openings are arranged in a row, and wherein the cross-sectional area of the gas outlet openings continuously decreases from a maximum flame position of the gas regulating unit towards a minimum flame position of the gas regulating unit.

18. The gas valve of claim 16, wherein the gas outlet openings are arranged in a first row and a second row.

19. The gas valve of claim 18, wherein the gas outlet openings of the first row and the gas outlet openings of the second row have different cross-sectional areas.

20. The gas valve of claim 16, wherein the gas regulating unit comprises a tube-shaped gas regulating element, said gas outlet openings being provided in the gas regulating element.

21. The gas valve of claim 20, wherein the gas outlet openings are evenly distributed along a circumferential direction of the gas regulating element.

22. The gas valve of claim 20, wherein the gas regulating element has a gas inlet opening which breaks through the outer surface of the gas regulating unit, said gas outlet openings also breaking through the outer surface.

23. The gas valve of claim 20, further comprising a magnetic safety valve, said gas regulating unit comprising an upper spindle mounted for rotation of the gas regulating unit in the valve housing, and a lower spindle configured to interact with the magnetic safety valve, said gas regulating element being arranged between the upper spindle and the lower spindle.

24. The gas valve of claim 23, wherein the lower spindle passes through an interior of the gas regulating element and is plugged into the upper spindle.

25. The gas valve of claim 16, further comprising an elastic sealing element, said gas regulating unit being supported for rotation in the valve housing by the elastic sealing element.

26. The gas valve of claim 25, wherein the sealing element is cube-shaped or cuboid-shaped and has a central bore which encompasses the gas regulating unit.

27. The gas valve of claim 26, wherein the sealing element has a gas outlet bore in perpendicular arrangement to the central bore, wherein in each of the flame positions one of the gas outlet openings is arranged before the gas outlet bore.

28. The gas valve of claim 27, wherein the gas outlet openings are arranged in a first row and a second row, said sealing element comprising two of said gas outlet bore, with the two gas outlet bores corresponding to the first and second rows of gas outlet openings, respectively.

29. The gas valve of claim 25, wherein the sealing element is made of a thermostable elastomer.

30. A gas stove, comprising: a gas burner; and a gas valve operably connected to the gas burner, said gas valve comprising a valve housing having a gas inlet and a gas outlet, and a gas regulating unit having a cylindrical outer surface and a plurality of gas outlet openings, said gas regulating unit being supported in the valve housing via the outer surface for rotation into a plurality of individual flame positions assigned to the gas outlet openings, respectively, such that the gas inlet is connected to the gas outlet, when the gas regulating unit assumes a determined one of the flame positions via a corresponding one of the gas outlet openings, said gas outlet openings having cross-sectional areas which differ from each other in order to achieve different flow rates of gas through the gas valve in the individual flame positions.

Description

[0041] Further embodiments, features and advantages of the present invention will become apparent from the subsequent description and dependent claims, taken in conjunction with the accompanying drawings, in which:

[0042] FIG. 1 shows a schematic front view of one embodiment of a gas stove;

[0043] FIG. 2 shows a schematic perspective view of one embodiment of a gas valve for the gas stove according to FIG. 1;

[0044] FIG. 3 shows a schematic exploded view of the gas valve according to FIG. 2;

[0045] FIG. 4 shows a cross-sectional view of the gas valve according to FIG. 2;

[0046] FIG. 5 shows an enlarged cross-sectional view of the gas valve according to FIG. 2;

[0047] FIG. 6 shows a cross-sectional view of the gas valve according to the intersection line VI-VI of FIG. 4;

[0048] FIG. 7 shows a cross-sectional view of the gas valve according to the intersection line VII-VII of FIG. 4;

[0049] FIG. 8 shows a schematic perspective view of one embodiment of a gas regulating unit for the gas valve according to FIG. 2;

[0050] FIG. 9 shows a schematic exploded view of the gas regulating unit according to FIG. 8;

[0051] FIG. 10 shows a schematic perspective view of one embodiments of a gas regulating element for the gas regulating unit according to FIG. 8;

[0052] FIG. 11 shows a cross-sectional view of the gas regulating element according to FIG. 10;

[0053] FIG. 12 shows a cross-sectional view of the gas regulating element according to the intersection line XII-XII of FIG. 11;

[0054] FIG. 13 shows the detail view XIII according to FIG. 12;

[0055] FIG. 14 shows a schematic perspective view of one embodiments of a sealing element for the gas regulating unit according to FIG. 8; and

[0056] FIG. 15 shows a schematic cross-sectional view of the sealing element according to FIG. 14.

[0057] In the Figures, like reference numerals designate like or functionally equivalent elements, unless otherwise indicated.

[0058] FIG. 1 shows a gas stove 1. The gas stove 1 has a body 2. A plurality of gas burners 3 is provided on the top of the body 2. The number of gas burners 3 is arbitrary. For example, four gas burners 3 are provided. A gas valve 4 is assigned to each gas burner 3. The number of gas valves 4 is preferably the same as the number of gas burners 3. For example, four gas valves 4 are provided. The gas valves 4 are connected to a main gas pipe of the gas stove 1. Each gas valve 4 is arranged between its assigned gas burner 3 and the main gas pipe. The gas valves 4 are arranged to regulate a flow of gas from the main gas pipe to the assigned gas burner 3. In the following, only one gas valve 4 is referred to.

[0059] FIG. 2 shows a perspective view of one embodiment of the gas valve 4. FIG. 3 shows a perspective exploded view of the gas valve 4. FIGS. 4 and 5 show cross-sectional views of the gas valve 4. FIG. 6 shows a cross-sectional view of the gas valve 4 according to the intersection line VI-VI of FIG. 4. FIG. 7 shows a cross-sectional view of the gas valve 4 according to the intersection line VII-VII of FIG. 4. In the following, FIGS. 2 to 7 are referred to at the same time.

[0060] The gas valve 4 comprises a valve housing 5. The valve housing 5 can be made of aluminum, steel or the like. The valve housing 5 comprises a gas inlet 6 and a gas outlet 7. The gas inlet 6 and the gas outlet 7 can be bores that are provided in the valve housing 5. The gas inlet 6 is connected to the main gas pipe. The gas outlet 7 is connected to the gas burner 3. Both the gas inlet 6 and the gas outlet 7 comprise an adapter 8,9. The adapters 8, 9 are used to connect gas pipes 10 to the gas inlet 6 and the gas outlet 7.

[0061] A magnetic safety valve 11 is received in the valve housing 5. The magnetic safety valve 11 comprises a magnet unit 12, a pusher 13 and a nut 14. The magnet unit 12 itself comprises a spring 15, a plunger 16, which passes through the spring 15, and a sealing element 17. The sealing element 17 is disc-shaped and is attached to the plunger 16. The sealing element 17 is made of an elastic material like rubber. The pusher 13 is attached to the plunger 16. The magnet unit 12 further comprises a housing 18. In the housing 18, a solenoid 19 is provided.

[0062] The solenoid 19 interacts with a thermoelement (not shown). The thermoelement is used to monitor a flame of the gas burner 3. In an operating condition of the gas burner 3, the thermoelement is heated up and the solenoid 19 is energized. The solenoid 19 then pulls—in the orientation of FIG. 5—the plunger 16 to the right against a spring-load of the spring 15. The sealing element 17 is then lifted off a valve seat 20 which is provided in the valve housing 5. The valve seat 20 is part of a stepped first bore 21 which is provided in the valve housing 5. The nut 14 fixes the magnet unit 12 in the first bore 21.

[0063] By means of the magnet unit 12, a gas inlet chamber 22 can be fluidly connected to a gas outlet chamber 23. The chambers 22, 23 are part of the first bore 21. When the solenoid 19 is energized, the sealing element 17 is lifted from the valve seat 20 and the chambers 22, 23 are connected to each other. When the solenoid 19 is not energized, that means when the flame of the gas burner 3 expires, the sealing element 17—as shown in FIG. 5—is pressed against the valve seat 20 by means of the spring 15 and the chambers 22, 23 are separated from each other so that no gas flows from the gas inlet chamber 22 into the gas outlet chamber 23. As can be seen from FIG. 6, the gas inlet 6 is connected to the gas inlet chamber 22. This can be done by means of a second bore 24 that is provided in the valve housing 5. The flow of gas 25 is shown in FIG. 6 by means of arrows. The second bore 24 is sealed towards a surrounding of the gas valve 4 by means of a cap 26.

[0064] As can be seen from FIG. 4, the pusher 13 has a cone-shaped head 27, a basic section 28 and a curved intermediate section 29 which connects the head 27 to the basic section 28. The basic section 28 is connected to the plunger 16 of the magnet unit 12. The pusher 13 can be made of metal or plastic.

[0065] Apart from the bores 21, 24, the valve housing 5 comprises a third bore 30 which is also stepped. The third bore 30 can be named gas regulating unit bore because it receives a gas regulating unit which will be explained later. The third bore 30 runs perpendicular to the first bore 21 and intersects the first bore 21. That means, the third bore 30 is fluidly connected to the first bore 21. A fourth bore 31 runs also perpendicular to the first bore 21. The fourth bore 31 intersects the first bore 21. The fourth bore 31 is sealed to the surrounding of the gas valve 4 by means of a cap 32. The cap 32 can be pressed into the fourth bore 31 so that the fourth bore 31 is closed gastight.

[0066] A fifth bore 33 runs parallel to the first bore 21. The fifth bore 33 intersects both, the third bore 30 and the fourth bore 31 and connects the third bore 30 to the fourth bore 31. The fifth bore 33 is sealed by means of a cap 34 to the surrounding of the gas valve 4. Further, there are provided a sixth bore 35 and a seventh bore 36. The bores 35, 36 run parallel to each other. The bores 35, 36 connect the third bore 30 to the gas outlet 7. The bores 35, 36 run perpendicular to the third bore 30.

[0067] The gas valve 4 comprises a gas regulating unit 37 which is received in the third bore 30. The gas regulating unit 37 can be turned to regulate the flow of gas from the gas inlet 6 to the gas outlet 7. A sealing element 38 encompasses the gas regulating unit 37. The sealing element 38 is placed inside the third bore 30. The gas regulating unit 37 can be rotated relatively to the sealing element 38. A sealing 39 and a cap 40 are used to mount the gas regulating unit 37 in the valve housing 5. The cap 40 can be attached to the valve housing 5 by means of screws 41. Further, a bypass 42 is provided which can be used to bypass the gas regulating unit 37.

[0068] Now returning to the gas regulating unit 37 which is in detail shown FIGS. 8 and 9. The gas regulating unit 37 comprises an upper spindle 43 and a lower spindle 44 which are connected to each other by means of a pin 45. The upper spindle 43 comprises an actuation stem 46 which is flattened for interaction with a knob which is not shown in FIGS. 8 and 9. By means of the knob, the gas regulating unit 37 can be rotated in the third bore 30. The stem 46 protrudes from a basic section 47 of the upper spindle 43. The basic section 47 is cylindrical and comprises two notches 48, 49 and a bore 50 for the pin 45. The bore 50 is arranged between the notches 48, 49. O-rings can be placed in the notches 48, 49. The O-ring which is placed in the notch 48 seals the upper spindle 43 against the cap 40.

[0069] The lower spindle 44 comprises a cylindrical basic section 51. A stem 52 protrudes from an upper side of the basic section 51. The stem 52 has a notch 53 for an O-ring. The stem 52 also has a bore 54 for the pin 45. For connecting the spindles 43, 44 together, the stem 52 is inserted into a bore which is provided in the basic section 47 of the upper spindle 43 and the pin 45 is plugged into the bores 50, 54. The O-ring which is placed in the notch 53 seals the spindles 43, 44 against each other's. The basic section 51 has a further notch 55 for an O-ring. The basic section 51 is also provided with a slanted notch 56. The slanted notch 56 has a slanted surface 57 which interacts with the head 27 of the pusher 13.

[0070] The gas regulating unit 37 further comprises a gas regulating element 58 which is in details shown in FIGS. 10 to 13. The gas regulating element 58 is placed between the basic sections 47, 51 of the spindles 43, 44. The gas regulating element 58 is a tube with a cylindrical shape. By means of the O-rings placed in the notches 49, 55, the gas regulating element 58 is sealed towards the spindles 43, 44.

[0071] The gas regulating element 58 has an upper end 59 which is assigned to the upper spindle 43 and a lower end 60 which is assigned to the lower spindle 44. The ends 59, 60 are open. The upper end 59 is provided with two protrusions 61, 62 that engage with corresponding notches being provided at the basic section 47 of the upper spindle 43. This prevents the gas regulating element 58 from rotating relative towards the spindles 43, 44. The protrusions 61, 62 are arranged at an angle of 180°.

[0072] The gas regulating element 58 has a gas inlet opening 63. The gas inlet opening 63 is a rectangular cut-out which is provided in the gas regulating element 58. The gas inlet opening 63 is in interaction with the fifth bore 33. This means, gas 25 can flow through the fifth bore 33 and the gas inlet opening 63 into an interior 64 of the gas regulating element 58.

[0073] The gas regulating element 58 has a plurality of gas outlet openings 65 to 73. The gas outlet openings 65 to 73 can be circular bores. However, the gas outlet openings 65 to 73 can have any other shape. For example, the gas outlet openings 65 to 73 can be rectangular, oval or triangular. The gas outlet openings 65 to 73 have different cross-sectional areas A or diameters D (FIG. 13). In the case that the gas outlet openings 65 to 73 have a circular shape with a diameter D, the cross-sectional area A is defined as follows: A=π*D.sup.2/4. The number of gas outlet openings 65 to 73 is arbitrary. For example, there are provided nine gas outlet openings 65 to 73 supplying nine flame positions P1 to P9 of the gas regulating element 58.

[0074] In a circumferential direction C, which is arranged clockwise in FIG. 12, the cross-sectional area A of the gas outlet openings 65 to 73 increases. In the case that the gas outlet openings 65 to 73 are circular, the diameter D increases in the circumferential direction C from the gas outlet opening 65 in direction to the gas outlet opening 73. That means, the gas outlet opening 65 has the smallest diameter D or cross-sectional area A. The gas outlet opening 73 has the biggest diameter D or cross-sectional area A. In the case that the circumferential direction C is oriented counter-clockwise, the cross-sectional area A or the diameter D decreases from the gas outlet opening 73 in direction of the gas outlet opening 65. The gas outlet openings 65 to 73 are assigned to the bores 35, 36 of the valve housing 5.

[0075] As can be seen from FIGS. 10 and 11, there are provided two rows 74, 75 of gas outlet openings 65 to 73. The number of rows 74, 75 is arbitrary. For example, the gas regulating element 58 has two rows 74, 75 of gas outlet openings 65 to 73. Each row 74, 75 has nine gas outlet openings 65 to 73. A first row 74 is assigned to the sixth bore 35 of the valve housing 5. A second row 75 is assigned to the seventh bore 36. So, each row 74, 75 has its own bore 35, 36. The gas outlet openings 65 to 73 of the first row 74 can have bigger cross-sectional areas A or diameters D than the gas outlet openings 65 to 73 of the second row 75. However, the gas outlet openings 65 to 73 of both rows 74, 75 can have the same cross-sectional areas A or diameters D. The gas outlet openings 65 to 73 and the gas inlet opening 63 break through a tube-shaped circumferential wall or outer surface 76 of the gas regulating element 58.

[0076] Now returning to the sealing element 38 which is shown in FIGS. 14 and 15. The sealing element 38 is cuboid-shaped and is made of a thermostable elastomer. The sealing element 38 ensures gas tightness between the gas regulating element 58 and the surrounding of the gas valve 4. The sealing element 38 has a central bore 77 which encompasses the gas regulating element 58. The sealing element 38 has two gas outlet bores 78, 79 which are arranged perpendicular to the central bore 77. A first gas outlet bore 78 can connect one of the gas outlet openings 65 to 73 of the first row 74 to the sixth bore 35 of the valve housing 5. A second gas outlet bore 79 can connect one of the gas outlet openings 65 to 73 of the second row 75 to the seventh bore 36 of the valve housing 5.

[0077] The sealing element 38 has two notches 80, 81 that both end before the gas outlet bores 78, 79. This means, the notches 80, 81 do not run completely around the central bore 77. A first notch 80 is assigned to the first row 74. A second notch 81 is assigned to the second row 75. The notches 80, 81 can fluidly connect the gas outlet openings 65 to 73 that are not positioned over the first gas outlet bore 78 or the second gas outlet bore 79 to each other.

[0078] The functionality of the gas valve 4 is explained in the following. To light up the gas burner 3, the gas regulating unit 37 is pressed into the valve housing 5 by means of a force F (FIG. 2) acting on the knob that is attached to the stem 46 of the upper spindle 43. By pressing the gas regulating element 58 down, the slanted surface 57 of the lower spindle 44 interacts with the head 27 of the pusher 13 to lift the sealing element 17 from the valve seat 20. The chambers 22, 23 are now connected allowing gas 25 to flow from the gas inlet 6 through the bores 21, 31 and 33 and the gas inlet opening 63 into the interior 64 of the gas regulating element 58. When pressing down the gas regulating unit 37, at the same time an ignition element (not shown) is activated to produce a spark at the gas burner 3. The spark is used to ignite the gas 25.

[0079] Simultaneously when pressing the gas regulating unit 37 down, it is rotated from a closed position or zero position P0 (FIG. 12) into a maximum flame position P9. In the maximum flame position P9, the gas outlet opening 73 with the biggest cross-sectional area A or with the biggest diameter D is positioned before the gas outlet bores 78, 79 of the sealing element 38. The gas 25 can now flow from the interior 64 of the gas regulating element 58 into the bores 35, 36 of the valve housing 5 and through the gas outlet 7 to the gas burner 3. As soon as the gas 25 ignites, the thermoelement is heated up to energize the solenoid 19 of the magnet unit 12. The magnet unit 12 now holds the sealing element 17 away from the valve seat 20 so that the force F can be released from the gas regulating unit 37. An angle between the zero position P0 and the maximum flame position P9 can have 36°.

[0080] To adjust the power of the gas burner 3, the gas regulating unit 37 can be rotated in nine steps from the maximum flame position P9 into a minimum flame position P1. An angle between the zero position P0 and the minimum flame position P1 can have 324°. In the maximum flame position P9, the gas burner 3 has the highest power. In the minimum flame position P1, the gas burner 3 has the lowest power. Positions P8 to P2 define different power conditions of the gas burner 3. The positions P8 to P2 are intermediate flame positions. The power of the gas burner 3 is stepwise reduced by turning the gas regulating unit 37 from the maximum flame position P9 to the minimum flame position P1.

[0081] This is done by the reducing cross-sectional areas A or diameters D of the gas outlet openings 65 to 73. The gas outlet openings 65 to 73 are calibrated to different diameters D to increase the flow rate of the gas 25 from the minimum flame position P1 to the maximum flame position P9 and vice versa.

[0082] To turn the gas burner 3 off, the gas regulating unit 37 is rotated into the zero position P0. In the zero position P0, none of the gas outlet openings 65 to 73 is positioned before one of the gas outlet bores 78, 79 of the sealing element 38. The flow of gas 25 is blocked and the flame at the gas burner 3 expires. As the flame expires, the thermoelement cools down. The solenoid 19 is no more energized and the spring 15 urges the sealing element 17 against the valve seat 20. Also, when the flame expires for any other reason, for example due to a strong air draft, the thermoelement cools down and the sealing element 17 is pressed against the valve seat 20 preventing the exhaustion of unburned gas 25. The movable parts of the gas valve 4 are made of self-lubricant materials

[0083] Although the present invention has been described in accordance with preferred embodiments, it is obvious for the person skilled in the art that modifications are possible in all embodiments.

REFERENCE NUMERALS

[0084] 1 gas stove [0085] 2 body [0086] 3 gas burner [0087] 4 gas valve [0088] 5 valve housing [0089] 6 gas inlet [0090] 7 gas outlet [0091] 8 adapter [0092] 9 adapter [0093] 10 gas pipe [0094] 11 magnetic safety valve [0095] 12 magnet unit [0096] 13 pusher [0097] 14 nut [0098] 15 spring [0099] 16 plunger [0100] 17 sealing element [0101] 18 housing [0102] 19 solenoid [0103] 20 valve seat [0104] 21 bore [0105] 22 gas inlet chamber [0106] 23 gas outlet chamber [0107] 24 bore [0108] 25 gas [0109] 26 cap [0110] 27 head [0111] 28 basic section [0112] 29 intermediate section [0113] 30 bore [0114] 31 bore [0115] 32 cap [0116] 33 bore [0117] 34 cap [0118] 35 bore [0119] 36 bore [0120] 37 gas regulating unit [0121] 38 sealing element [0122] 39 sealing [0123] 40 cap [0124] 41 screw [0125] 42 bypass [0126] 43 spindle [0127] 44 spindle [0128] 45 pin [0129] 46 stem [0130] 47 basic section [0131] 48 notch [0132] 49 notch [0133] 50 bore [0134] 51 basic section [0135] 52 stem [0136] 53 notch [0137] 54 bore [0138] 55 notch [0139] 56 notch [0140] 57 surface [0141] 58 gas regulating element [0142] 59 end [0143] 60 end [0144] 61 protrusion [0145] 62 protrusion [0146] 63 gas inlet opening [0147] 64 interior [0148] 65 gas outlet opening [0149] 66 gas outlet opening [0150] 67 gas outlet opening [0151] 68 gas outlet opening [0152] 69 gas outlet opening [0153] 70 gas outlet opening [0154] 71 gas outlet opening [0155] 72 gas outlet opening [0156] 73 gas outlet opening [0157] 74 row [0158] 75 row [0159] 76 surface [0160] 77 bore [0161] 78 bore [0162] 79 bore [0163] 80 notch [0164] 81 notch [0165] A cross-sectional area [0166] C circumferential direction [0167] D diameter [0168] F force [0169] P0 position [0170] P1 position [0171] P2 position [0172] P3 position [0173] P4 position [0174] P5 position [0175] P6 position [0176] P7 position [0177] P8 position [0178] P9 position