SPRING TERMINAL FOR CONDUCTOR
20220190493 · 2022-06-16
Inventors
- Stephan FEHLING (Lage, DE)
- Karlo STJEPANOVIC (Bielefeld, DE)
- Walter HANNING (Detmold, DE)
- Heike SCHMIDTPOTT (Bad Salzuflen, DE)
Cpc classification
H01R9/26
ELECTRICITY
H01R4/48455
ELECTRICITY
International classification
Abstract
A spring terminal, in particular a direct plug-in terminal, for connecting a conductor such as a flexible stranded conductor includes a housing with a chamber and an insertion channel for inserting the conductor into the chamber. A busbar and/or a clamping cage are arranged in the housing and a clamping spring is arranged in the chamber and acts as a pressure spring. The clamping spring includes a clamping limb, said clamping limb releasable out of a latching state by a pusher having a latching edge on which the pusher can be latched in the interior of the housing on a latching hook of the busbar or another element arranged in the housing in a latching state. The pusher holds the clamping spring in a latched manner in the open position, wherein the latching edge of the pusher can be released from the latching state by an opposite movement.
Claims
1-13. (canceled)
14. A spring terminal for connecting a conductor, comprising (a) a housing containing a chamber, an insertion channel for inserting the conductor into said chamber in an insertion direction, and an actuator channel; (b) one of a busbar and a clamping cage arranged in said chamber and including a latching hook; (c) a clamping spring arranged for pressing on the conductor in a clamping region for connecting the conductor with one of said busbar and clamping cage, said clamping spring including a clamping limb pivotal about a pivot axis between a latching state wherein said clamping limb is spaced from the conductor and a clamping state in which said clamping limb is pressed against the conductor; and (d) an actuator releasing said clamping limb from the latching state, said actuator including (1) a release element engaged by an end of the conductor prior to clamping of the conductor by the clamping spring; and (2) a pusher displaceable within said actuator channel in the insertion direction to a latching position for retaining said clamping limb in the latching state, said actuator channel affording limited movement of said pusher in a direction perpendicular to the insertion direction, said release element being movable to release said pusher from the latching position to release said clamping limb from the latching state to the clamping state, said pusher including a latching edge for engaging said latching hook to retain said clamping spring in the latched state when said pusher is moved in a first direction perpendicular to the insertion direction, said latching edge being released from said latching hook by movement of said pusher in a direction opposite to said first direction to release said clamping spring to the clamping state.
15. The spring terminal as defined in claim 14, wherein said pusher latching edge has a hook-shaped configuration.
16. The spring terminal as defined in claim 15, wherein said latching hook has a hook-shaped configuration.
17. The spring terminal as defined in claim 14, wherein said pusher includes an actuation contour which cooperates with an actuation/counter-contour of said release element, said release element rotating from a first position about a rotation axis into a pivoting position, said release element actuation/counter-contour being arranged in the first position beneath a rotation pin of said release element adjacent to said pusher latching edge in the insertion direction.
18. The spring terminal as defined in claim 14, wherein said release element is laterally arranged relative to said pusher within said chamber to engage said pusher at an angle relative to the insertion direction to release said pusher from the latching position.
19. The spring terminal as defined in claim 17, wherein when the latched state is released, said release element engages said pusher actuation contour.
20. The spring terminal as defined in claim 18, wherein said angle is less than 45° relative to the insertion direction.
21. The spring terminal as defined in claim 17, wherein said release element comprises a rocker lever pivotably mounted within said housing and includes lever arms formed with a rotation axis.
22. The spring terminal as defined in claim 21, wherein said housing includes a latching edge and said pusher includes a rotation axis arranged above said housing latching edge in the insertion direction.
23. The spring terminal as defined in claim 22, wherein said rotation axis of said pusher is arranged above said clamping limb of said clamping spring in the insertion direction.
24. The spring terminal as defined in claim 23, wherein said rotation axis of said release element is arranged above said pusher actuation contour in the insertion direction.
25. A spring terminal for connecting a conductor, comprising (a) a housing containing a chamber and an insertion channel for inserting the conductor into said chamber in an insertion direction; (b) one of a busbar and a clamping cage including a latching hook arranged in said chamber; (c) a clamping spring arranged in said chamber for pressing on the conductor, said clamping spring including a clamping limb; and (d) a pusher arranged in the chamber and including a latching edge for latching onto said latching hook in a latching state in which said pusher retains said clamping spring in a latched manner in an open position upon movement of said pusher in a first direction, said pusher latching edge being released from the latching state by movement of said pusher in an opposite direction.
26. A terminal block comprising at least one spring terminal as defined in claim 14.
27. A terminal block comprising at least one spring terminal as defined in claim 25.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0022] Other objects and advantages of the invention will become apparent through a study of the following specification when viewed in the light of the accompanying drawing, in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041]
[0042] The spring terminal 1 includes a housing 3 in which a direct plug-in connection 2 (also referred to as “push-in connection”) is formed. The housing 3 is preferably formed of an insulating plastic. The housing 3 can be designed in one piece or in multiple pieces. To that extent, reference is additionally made to the prior art in which different designs are described which can also be combined with the present invention. Thus, the housing 3 can be designed to be open on the side and it can be designed to be mountable side by side.
[0043] The housing 3—also shown in
[0044] In the housing 3, a chamber 4 is formed for receiving functional elements of the direct connections 2 which are preferably metal parts. In the embodiment shown, the chamber 4 is formed in the housing bottom part 3a. The chamber 4 can be open upward and optionally also open downward. At the top, the chamber 4 is closed by the housing upper part 3b. At the bottom, it can be designed to be closed or open to the extent that towards the bottom there can be an adjoining connection for connection with an outer electrical assembly. In that regard, reference is made to
[0045] On the one hand, the chamber 4 is connected by a conductor insertion channel 5 to one of the outer sides of the housing—so-called “insertion side,” and, on the other hand, it is connected by an actuation channel 6. The actuation channel 6 extends substantially parallel to the conductor insertion channel 5. The actuation channel 6 can be designed to be cylindrical or stepped and/or conical. The conductor insertion channel 5 and/or the actuation channel 6 is advantageously formed in the housing upper part 3b. The conductor insertion channel 5 is used for the insertion of a conductor 10 in a conductor insertion direction X into the housing. The insertion channel serves as an introduction funnel. The conductor 10 includes a bare conductor end. It is used for the insertion into the direct plug-in connection 2 as shown in
[0046] For the formation of the direct plug-in connection 2, a clamping spring 7 and a busbar 8 are arranged in the chamber 4. Optionally, a clamping cage made of metal can be provided, which can be used for supporting the clamping spring 7 and/or the busbar 8. However, it is also possible to omit a clamping cage.
[0047] According to
[0048] The clamping spring 7 is placed between the limbs of the clamping cage 13. At least one of the limbs 13a, 13b, 13c can be used for connection to an electrical assembly (not shown) for connection to a plug or to a circuit board or the like. The busbar 8 is structurally identical to the clamping cage and particularly to the limb 13a.
[0049] The clamping cage 13 can be inserted with the clamping spring 7 from an open side into the housing bottom part 3a. In this manner, these elements can be pre-mounted on one another and thus easily further mounted in the housing, and the elements lie well protected in the housing bottom part 3a.
[0050] In any case, one limb 13a of the clamping cage 13 is formed by the busbar 8 which first extends in this section parallel to the conductor insertion direction X. Thereafter, it extends to the contact section itself under a clamping site K in a transverse limb 13b transversely to the conductor insertion direction X and then in a limb 13c extending again parallel to the conductor insertion direction X opposite the conductor insertion direction X.
[0051] The clamping spring 7 is designed to be U-shaped or V-shaped and it includes a supporting limb 7a and a clamping limb 7b. The supporting limb 7a is supported on an abutment. This abutment can be formed by a protrusion on a wall of the chamber 4. In the embodiment shown, it is formed by the limb 13c of the busbar 8.
[0052] The clamping limb 7b is connected via an arc-shaped back 7c to the support limb 7a. The back 7c can overlap a support contour of the housing 3, which protrudes into the chamber 4, although this is not necessary.
[0053] The pivotable clamping limb 7b acts on the respective conductor 10 with spring force in the region of the clamping site K (
[0054] The conductor 10 can be led in the conductor insertion direction X through the conductor insertion channel 5 into the chamber 4 in the region of the clamping site K (see
[0055] In the actuation channel 6, an actuation element is arranged. The actuation element is preferred as a pusher element—referred to in short as “pusher 11,” which is shiftably guided in the actuation channel 6.
[0056] Preferably, a free end 11a of the pusher 11 protrudes outward over the outer side of the housing 3 so that it is easily accessible. This is advantageous but not absolutely necessary. Moreover, on this free end 11a, an actuation contour—in particular a recess 11d—can be formed for placing a tool, in particular a screwdriver, on the pusher 11. This recess 11d is preferably dimensioned so that a screwdriver can be inserted relatively firmly and far into the recess 11d as shown in
[0057] The other end 11c of the pusher 11—which faces away from the actuation end —, protrudes into the chamber 4 and preferably in the lower half of this chamber. The pusher 11 moreover has a push contour 11b—between its two ends 11a and 11c. This push contour 11b is used for enabling one to exert a force onto the clamping limb 7b in the insertion direction with the pusher 11 in order to open the clamping limb 7b.
[0058] Under the first push contour 11b, the pusher 11 has a slot 11e in the manner of a passage opening or a lower recess with lateral walls as shown in
[0059] The clamping limb 7b in the mounted state pushes through the slot 11e and can be pivoted to a limited extent within the slot 11e.
[0060] The pusher 11 moreover has an actuation contour 11f for action by a release element 12, to be described below.
[0061] Laterally with respect to the slot 11e, the pusher includes one or two arms 11g (see also
[0062] The pusher 11 includes a push contour 11b between the arms 11g on the upper edge of the slot 11e, wherein the pressure can be exerted on the clamping limb 7b by the push contour 11b in order to be able to exert pressure on the clamping limb 7b when the pusher 11 is pushed downward in the actuation channel 6 in conductor insertion direction X by the push contour 11h or by the push edge in order to pivot the clamping limb and distance it from the busbar 8 so that a conductor 10 can be introduced into the opened clamping site K.
[0063] The arms 11g of the pusher 11 extend laterally with respect to the clamping spring 7. In this way, a reliable release on the two arms 11g of the pusher 11 can be produced. This action in turn moves the pusher 11, which is supported in a latching manner on the housing 3, so that it is released from latching on the latching edge 31, whereby the pusher 11 is released and slides slightly upward in the actuation channel 6, opposite the insertion direction X due to the spring force of the released clamping limb 7b.
[0064] The at least one actuation contour 1 if is provided in the chamber 4 close to the end 11c of the pusher 11. It lies under the clamping site K.
[0065] Laterally next to the end 11c of the pusher 11 or above the end of the pusher—laterally with respect to the actuation contour 11f (with regard to a latching state with maximally inserted pusher 11)—, a movable release element 12 is arranged in the chamber 4.
[0066] In an advantageous—but not absolutely necessary—design, the release element 12 is designed as a rocker lever which includes two lever arms 12a, 12b which can be rotated about a rotation axis shown also in
[0067] The pusher 11 moreover includes at least one lateral step in the manner of an offset, on which a first latching edge 11h is formed. This latching edge 11h cooperates with a corresponding latching edge 31 on/in the chamber 4 of the housing 3. In order to form this latching edge 31, the housing upper part 3b, has a corresponding step.
[0068] The latching edge 11h is formed on the side of the pusher 11 facing the clamping limb 7b. This is advantageous but not absolutely necessary.
[0069] By pushing the pusher 11 into the actuation channel 6 in the insertion direction X, pressure can be exerted on the clamping limb 7b via the push contour 11b.
[0070] This is used, on the one hand, to open the clamping site K when the conductor is inserted in order to be able to remove the conductor 10.
[0071] Proceeding from the position of
[0072] Thus, the pusher 11 has to be slightly shiftable and/or pivotable to a limited extent transversely to the insertion direction in the housing 3 or in the actuation channel 6. This shiftability and/or pivotability is preferably dimensioned at least in such a manner that, when the pusher 11 is pushed in, the latching edge 11h can be moved into the above-described latching position (see
[0073] In this way, the clamping spring 7 or its clamping limb 7b can also be or is indirectly latched in an opened position in the housing 3 via catching of the pusher as shown in
[0074] Catching occurs by pressure onto the clamping limb in the conductor insertion direction by the pusher 11 which is latched on the housing in a latching position, out of which it can, however, also be moved again, in order to release latching of the pusher 11 and thus also latching of the clamping spring 7.
[0075] In the latching position, the conductor 10 can simply be shifted into the region of the clamping site K. Since the pusher 11 itself is latched, the clamping spring 7 or its clamping limb itself is also held in an open position. Thus, a conductor end can be inserted. In order to contact the conductor end, the latching position must be released. The release of the opened position or of the latching position of the clamping limb 7b is possible in two different ways.
[0076] Since the latching state does not occur due to latching of an element on the free clamping edge 7d, that is to say on the end of the latching limb 7b on which the conductor is to be clamped, only a very small force is necessary for the release of the clamping limb out of the latching position. The invention makes use of this, in that it does not produce the latching position or the latched state on the free clamping edge 7d of the clamping limb 7b, but rather it produces the latching position or latched state by pressure by the pusher 11 onto the clamping limb 7b in the conductor insertion direction at a distance from the clamping edge, rather in the middle portion of the clamping limb 7. When the conductor 10 is formed, for example, as a very thin multiple strand conductor, with which only a very small force can be exerted onto the release element 12, the pusher 11 itself can be used directly in order to release the clamping spring 7 or its clamping limb 7b out of the latching position. The clamping spring 7 holds the pusher 11 in the latching position by its clamping limb 7b.
[0077] In terms of construction, this can be implemented in different ways. During actuation, for the release out of the latching position, the pusher 11, on its upper end, is moved, shifted or pivoted laterally perpendicularly to the insertion direction X on its upper end slightly in the housing 3 so that the latching edge 11h is moved out of the latching position on the latching edge 31 and latching of the pusher 11 on the housing 3 is released. Thereby, the latching position of the latching limb 7b is also released. In this way, the clamping limb 7b of the clamping spring 7 can relax and push the conductor 10 in the clamping site K against the busbar 8. This is performed manually or with a tool.
[0078] This region can be seen more precisely in
[0079] Alternatively, with the conductor end of the conductor 10, a force F10 can be exerted in the conductor insertion direction X onto the release element 12 in order to release the pusher 11 out of the open position and thus out of the latching position. The conductor 10 pushes onto one of the two lever arms, namely the lever arm 12a. Thereby, the release element rotates about its rotation axis 12c, and the other lever arm 12b acts with a force F12 on the actuation contour 11f of the pusher 11. This action in turn moves the pusher 11 which is supported on the housing 3 so that it is released from latching on the latching edge 31, whereby the pusher 11 is released and slides slightly upward in the actuation channel 6 opposite the insertion direction X due to the force of the released clamping limb 7b.
[0080] This release of the latching position with the conductor end is the usual way of wiring the spring terminal 1. The above-described movement of the pusher 11 is an alternative solution if, for example, the conductor 10 is so flexible that sufficient force cannot be generated by it for actuation of the release element 12.
[0081] It is advantageous if the recess 11d on the end 11a of the pusher 11 protruding from the housing 4 is dimensioned sufficiently deep that a force can be exerted on the pusher 11 manually or preferably with an inserted screwdriver or another tool in order to release it from its latching position.
[0082] The pusher 11 can also include a step which corresponds to a step of the actuation channel 6 and produces an insertion limit for the pusher 11 in the conductor insertion direction X.
[0083] According to
[0084] The bearing block 14 can be designed as an element made of metal or plastic which is separate from the clamping cage 13 and which can be secured on the clamping cage 13 as shown in
[0085] The release element 12 includes the two lever arms 12a, 12b. Therefore, by the conductor end of the conductor 10, a force can be exerted in the conductor insertion direction X onto the release element 12 in order to release the pusher 11 from the open position and thus out of the latching position. The conductor 10 pushes on one of the two lever arms, namely the lever arm 12a. Thereby, the release element 12 rotates about its rotation axis 12c, and the other lever arm 12b acts as release contour on one or two corresponding actuation contours 11f of the pusher 11.
[0086] Preferably, one or more actuation contours of the release element 12 act at a right angle or substantially at a right angle (90° plus/minus 30°) on the pusher 11.
[0087] In this way, release of the pusher 11 and of the clamping spring using particularly small forces is possible. Thereby, in turn, the release reliability with regard to release by insertion of a conductor into the clamping site is increased.
[0088] Alternatively, the pusher 11 can be released directly out of the latching position by actuation on its upper end, as described above.
[0089] Preferably, the rotation directions of the pusher 11 and of the release element 12 are the same when the pusher 11 is released out of the latching position. This can be seen clearly in
[0090] The rotation axis D11 of the pusher 11 lies in the conductor insertion direction X before the latching edge of the pusher 11. In addition, it lies above the clamping limb 7b of the clamping spring 7 (above the insertion direction X before the clamping spring 7).
[0091] The actuation contours 11f on the other hand preferably lie at the height of or below the rotation axis of the release element 12 relative to the insertion direction X after the rotation axis D12.
[0092] Thereby, a compact design can be achieved, and it is also possible to structurally implement the orientation of the force application of the release element 12 perpendicularly or substantially perpendicularly onto the lever arm of the release element.
[0093] It is also conceivable to provide an additional element such as a shifting element for deflecting the conductor insertion force in the direction of the release force (not shown).
[0094]
[0095] The spring terminals 1 are arranged on opposite sides I, II of the terminal block 15 in a direction 93 transverse to the insertion direction 91 as well as transverse to a stacking direction 92.
[0096] The spring terminals 1 include the chamber in which the respective clamping spring is arranged. The back 7c of the clamping spring 7 loops around a portion of the bar 70 which forms the pivot axis for the clamping limb 7b of the clamping spring 7. During pivoting of the clamping limb 7b about the pivot axis, the supporting limb 7a of the clamping spring 7 is supported on a support contour 32 of the housing 3.
[0097] Each of the spring terminals 1 includes a pusher 11. This pusher is arranged in the actuation channel 6. The clamping limb 7b pushes through the slot 11e of the pusher. It is at least to a limited extent pivotable within the slot 11e. For the actuation of the clamping limb 7b, the pusher 11 has the push contour 11b by which it can exert pressure onto the clamping limb 7b.
[0098] In addition, the pusher 11 includes an actuation contour 11f for acting on the release element 12 as shown in
[0099] The release element 12 is arranged for rotation about a pivot pin 12c which forms the rotation axis. It is described in further detail in the context of
[0100] In addition, the spring terminals 1 of the terminal block 15 include in each case a clamping cage 13 with two limbs 13a, 13b arranged transversely with respect to one another. The clamping cages 13 of the terminal block 15 are connected to one another by a busbar 8. The clamping cages 13 too, as well as the busbars 8 connecting them to one another, are represented in an exploded view and can be shifted by shifting in a stacking direction 92 into the terminal block 15.
[0101] In each of the spring terminals 1, a respective electrical conductor 10 can be inserted through the conductor insertion channel 5 in an insertion direction 91. The spring terminals 1 with an inserted conductor 10 are shown in
[0102] In the spring terminals 1 arranged on the first side I on the right in the image plane, the pusher 11 is latched with its latching edge 11h on the latching edge 31 of the housing 3 in the latching state DR as shown in
[0103] In the spring terminal 1 arranged on the second side II on the left in the image plane, the pusher 11 is in a released, unlatched position L. In this position, the pusher 11 is shifted upward opposite the latching position DR opposite the insertion direction 91. The clamping limb 7b is in the closed position K in which it pushes through the chamber 4.
[0104]
[0105] In the spring terminal 1 arranged on the first side I on the right in the image plane, electrical conductor 10 is not yet clamped.
[0106] In the spring terminal 1 arranged in the second side II on the left in the image plane, the electrical conductor 10 is clamped. It actuates the release element 12.
[0107]
[0108] In
[0109]
[0110] In
[0111] Due to pivoting of the release element 12, the actuation/counter-current 12d is pivoted by the rotation angle. As a result, it is exposed with respect to its position under the rotation pin 12c, and the actuation/counter-contour 12d for the actuation contour 11f of the pusher is easily accessible and actuatable.
[0112] Proceeding from this state, the pusher 11 can easily be shifted in the insertion direction 91 and slightly against the transverse direction 93 (perpendicular to the insertion direction), so that the actuation contour 11f of the pusher 11 cooperates with the actuation/counter-contour 12d of the release element 12, and the release element 12 is rotated back against the rotation direction 95. In the process, the clamping limb 7b is pivoted against the resetting force of the clamping spring 7 in the pivoting direction 97, so that it releases the electrical conductor 10. The conductor 10 can then be pulled out of the chamber 4 against the insertion direction 91.
[0113] To allow the insertion of another electrical conductor 10 into the chamber 4, the pusher 11 can then be latched again with its latching edge 11h on the latching edge 31 of the housing 3. The clamping spring 7 is then again in the state shown in
[0114] According to
[0115] The latching hook 81 on the busbar can be designed as a hook-shaped and/or latching edge-shaped section attached on or bent out of the busbar 8. For this purpose, the latching edge 11h is also formed on a kind of hook section of the pusher 11. The latching edge 11h can be provided on the lower free end of the pusher 11 (