HEAT TRANSFER ARRAY AND THE ELECTRIC MACHINE MADE THEREWITH
20220190673 · 2022-06-16
Inventors
Cpc classification
H02K9/18
ELECTRICITY
H02K9/14
ELECTRICITY
International classification
Abstract
An electric machine including a housing defining a longitudinal axis. A first plurality of fins coupled with an outer surface of the housing, wherein the first plurality of fins is positioned parallel with the longitudinal axis. A second plurality of fins coupled with the outer surface positioned transverse to the longitudinal axis, wherein at least a portion of the second plurality of fins is located axially adjacent to the first plurality of fins. A third plurality of fins coupled with the outer surface, wherein at least a portion of the third plurality of fins is located axially adjacent to the second plurality of fins and beside the first plurality of fins, wherein the third plurality of fins are positioned transverse to the longitudinal axis. A fourth plurality of fins coupled with the outer surface, wherein at least a portion of the fourth plurality of fins is located axially adjacent to the third plurality of fins and beside the second plurality of fins, wherein the fourth plurality of fins are positioned parallel to the longitudinal axis. A first fan assembly is located above at least a portion of the first and second pluralities of fins, and a second fan assembly is located above at least a portion of the third and fourth pluralities of fins.
Claims
1. An electric machine, comprising: a housing defining a longitudinal axis; a first plurality of fins coupled with an outer surface of said housing, wherein said first plurality of fins are positioned parallel to said longitudinal axis; a second plurality of fins coupled with said outer surface of said housing axially adjacent to said first plurality of fins, wherein said second plurality of fins are positioned transverse to said longitudinal axis; a third plurality of fins coupled with said outer surface of said housing beside said second plurality of fins, wherein said third plurality of fins are positioned transverse to said longitudinal axis; a fourth plurality of fins coupled with said outer surface of said housing axially adjacent to said third plurality of fins and beside said first plurality of fins, wherein said fourth plurality of fins are positioned transverse to said longitudinal axis; a fifth plurality of fins coupled with said outer surface of said beside said fourth plurality of fins opposite to said first plurality of fins, wherein said fifth plurality of fins are positioned transverse to said longitudinal axis; a sixth plurality of fins coupled with said outer surface of said housing axially adjacent to said fifth plurality of fins and beside said third plurality of fins, wherein said sixth plurality of fins are positioned parallel to said longitudinal axis; a first fan assembly located above said first and second pluralities of fins; and a second fan assembly located above said fifth and sixth pluralities of fins.
2. The electric machine according to claim 1, wherein said first fan assembly comprises: a first fan; and a second fan positioned adjacent to said first fan, wherein said first fan is located over said first plurality of fins and said second fan is located over said second plurality of fins.
3. The electric machine according to claim 2, said first fan assembly further comprising: a first plate located between said first and second fans, whereby said first plate mitigates airflow interference between said first and second fans.
4. The electric machine according to claim 2, wherein: said first fan of said first fan assembly produces air flow between said first plurality of fins; and said second fan of said first fan assembly produces air flow between said second plurality of fins and said third plurality of fins.
5. The electric machine according to claim 1, wherein said second fan assembly comprises: a first fan; and a second fan positioned adjacent to said first fan, wherein said first fan is located over said fifth plurality of fins and said second fan is located over said sixth plurality of fins.
6. The electric machine according to claim 5, said second fan assembly further comprising: a second plate located between said third and fourth fans, whereby said second plate mitigates airflow interference between said third and fourth fans.
7. The electric machine according to claim 5, wherein: said first fan of said second fan assembly produces air flow between said fifth plurality of fins and said fourth plurality of fins; and said second fan of said second fan assembly produces air flow between said sixth plurality of fins and said third plurality of fins.
8. The electric machine according to claim 1, further comprising: a first mounting plate coupled with an outer edge of said third plurality of fins; a second mounting plate coupled with an outer edge of said third plurality of fins, wherein said second mounting plate is located adjacent to said first mounting plate; and wherein said first and second mounting plates are operable to couple a first terminal box with said housing and mitigate interference between said first terminal box and airflow through said third plurality of fins.
9. The electric machine according to claim 1, further comprising: a third mounting plate coupled with an outer edge of said fourth plurality of fins; a fourth mounting plate coupled with an outer edge of said fourth plurality of fins, wherein said fourth mounting plate is located adjacent to said third mounting plate; and wherein said third and fourth mounting plates are operable to couple a second terminal box with said housing and mitigate interference between said second terminal box and airflow through said fourth plurality of fins.
10. The electric machine according to claim 1, wherein said third plurality of fins and said fourth plurality of fins comprise a greater height than said first, second, fifth and sixth pluralities of fins.
11. The electric machine according to claim 1, wherein said housing comprises a substantially cylindrical geometry, said third plurality of fins are located circumferentially adjacent to said second plurality of fins, said fourth plurality of fins are located circumferentially adjacent to said first plurality of fins, said fifth plurality of fins are located circumferentially adjacent to said fourth plurality of fins opposite said first plurality of fins, and said sixth plurality of fins are located circumferentially adjacent to said third plurality of fins opposite said second plurality of fins.
12. An electric machine, comprising: a housing having a generally cylindrical geometry, wherein said housing defines a longitudinal axis; a first plurality of fins coupled with a radially outer surface of said housing, wherein said first plurality of fins are positioned parallel to said longitudinal axis; a second plurality of fins coupled with said radially outer surface of said housing positioned transverse to said longitudinal axis, wherein at least a portion of said second plurality of fins is located axially adjacent to said first plurality of fins; a third plurality of fins coupled with said radially outer surface of said housing, wherein at least a portion of said third plurality of fins is located axially adjacent to said second plurality of fins and circumferentially adjacent to said first plurality of fins, wherein said third plurality of fins are positioned transverse to said longitudinal axis; a fourth plurality of fins coupled with said radially outer surface of said housing, wherein at least a portion of said fourth plurality of fins is located axially adjacent to said third plurality of fins and circumferentially adjacent to said second plurality of fins, wherein said fourth plurality of fins are positioned parallel to said longitudinal axis; a first fan assembly located at least partially above said first and second pluralities of fins; and a second fan assembly located at least partially above said third and fourth pluralities of fins.
13. The electric machine according to claim 12, wherein each of said second plurality of fins comprises: a first portion; and a second portion located adjacent to said first portion, wherein said second portion comprises a greater height than said first portion.
14. The electric machine according to claim 13, wherein at least one of said second plurality of fins further comprises: a third portion located adjacent to said second portion opposite said first portion, wherein said second portion comprises a greater height than said third portion.
15. The electric machine according to claim 12, wherein each of said third plurality of fins comprises: a first portion; and a second portion located adjacent to said first portion, wherein said second portion comprises a greater height than said first portion.
16. The electric machine according to claim 15, wherein at least one of said third plurality of fins further comprises: a third portion located adjacent to said second portion opposite said first portion, wherein said second portion comprises a greater height than said third portion.
17. The electric machine according to claim 16, further comprising: a fin located between said second and third pluralities of fins, said fin having: a first portion; a second portion adjacent to said first portion, a third portion adjacent to said second portion opposite said first portion, wherein said second portion comprises a greater height than said first and third portions, and wherein said fin is positioned transverse to said longitudinal axis.
18. The electric machine according to claim 14, further comprising: a first mounting plate coupled with an outer edge of said second portion of one or more of said second plurality of fins; a second mounting plate coupled with an outer edge of said second portion of one or more of said second plurality of fins, wherein said second mounting plate is located adjacent to said first mounting plate; and wherein said first and second mounting plates are operable to couple a first terminal box with said housing.
19. The electric machine according to claim 15, further comprising: a third mounting plate coupled with an outer edge of said second portion of one or more of said third plurality of fins; a fourth mounting plate coupled with an outer edge of said second portion of one or more of said third plurality of fins, wherein said fourth mounting plate is located adjacent to said third mounting plate; and wherein said third and fourth mounting plates are operable to couple a second terminal box with said housing.
20. The electric machine according to claim 15, further comprising: a fifth mounting plate coupled with an outer edge of said third portion of one or more of said second plurality of fins; a sixth mounting plate coupled with an outer edge of said first portion of one or more of said third plurality of fins; and wherein said fifth and sixth mounting plates are operable to at least partially couple said second fan assembly with said housing.
21. The electric machine according to claim 16, further comprising: a seventh mounting plate coupled with an outer edge of said third portion of one or more of said third plurality of fins; and an eighth mounting plate coupled with an outer edge of said first portion of one or more of said second plurality of fins; wherein said seventh and eighth mounting plates are operable to at least partially couple said first fan assembly with said housing.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0007] The accompanying drawings are incorporated herein as part of the specification. The drawings described herein illustrate embodiments of the presently disclosed subject matter and are illustrative of selected principles and teachings of the present disclosure. However, the drawings do not illustrate all possible implementations of the presently disclosed subject matter and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION
[0017] It is to be understood that the invention may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific assemblies and systems illustrated in the attached drawings and described in the following specification are simply exemplary embodiments of the inventive concepts defined herein. Hence, specific dimensions, directions, or other physical characteristics relating to the embodiments disclosed are not to be considered as limiting, unless expressly stated otherwise. Also, although they may not be, like elements in various embodiments described herein may be commonly referred to with like reference numerals within this section of the application. As used in the following specification, terms of orientation such as “horizontal,” “vertical,” “left,” “right,” “up,” and “down,” as well as adjectival and adverbial derivatives thereof, (e.g., “horizontally,” “rightwardly,” “upwardly,” etc.), simply refer to the orientation of the illustrated structure as the particular drawing figure faces the reader. Similarly, the terms “inwardly” and “outwardly” generally refer to the orientation of a surface relative to its axis of elongation, or of rotation, as appropriate.
[0018] As illustrated in
[0019] The housing 102 defines a generally cylindrical geometry and a longitudinal axis 106. The housing 102 also defines an outer circumference having the longitudinal axis 106 as the center point thereof. As illustrated in
[0020] As illustrated in
[0021] Referring now to
[0022] A third set of fins 114 is coupled with the radially outer surface 102A of the electric machine housing 102. The third set of fins 114 is located circumferentially adjacent to the second set of fins 112. The third set of fins 114 is oriented generally parallel with the second set of fins 112 such that they are disposed generally perpendicular to the electric machine longitudinal axis 106. In an embodiment, the fins of the third set of fins 114 may be aligned with the fins of the second set of fins 112, respectively. In another embodiment, the fins of the third set of fins 114 may be arranged axially offset from the fins of the second set of fins 112. The third set of fins 112 may comprise a height greater than the height of the first set of fins 110.
[0023] As illustrated in
[0024] The first portion 113A of each fin of the first set of transverse fins 113 may define a length shorter than the length of the second portion 113B. Additionally, each fin of the first set of transverse fins 113 may define a third portion 113C located adjacent to the second portion 113B opposite to the first portion 113A. The third portion 113C may have a height equal to the height of the first portion 113A. Further, the third portion 113C may define a length shorter than the first portion 113A. In an embodiment, the number of fins in the first transverse set of fins 113 including the third portion 113C is less than the total number of fins in the first transverse set of fins 113. For example, the first set of transverse fins 113 may comprise six fins, and three adjacent fins at the axially outer end of the first set of transverse fins 113 may include the third portion 113C.
[0025] Referring now to
[0026] A fifth set of fins 118 is coupled with the housing radially outer surface 102A circumferentially adjacent to the fourth set of fins 116 opposite the first set of fins 110. The fifth set of fins 118 is oriented generally parallel with the third and fourth sets of fins 114, 116 such that they are disposed generally perpendicular to the electric machine longitudinal axis 106. In an embodiment, the fins of the fifth set of fins 118 may be aligned with the fins of the fourth set of fins 116, respectively. In another embodiment, the fins of the fifth set of fins 118 may be arranged axially offset from the fins of the fourth set of fins 116.
[0027] As illustrated in
[0028] As illustrated in
[0029] Referring now to
[0030] In an embodiment, a seventh set of fins 122 may be located about the housing radially outer surface 102A. The seventh set of fins 122 are oriented generally parallel with the electric machine longitudinal axis 106. Further, the seventh set of fins 122 comprise a height generally equal to the height of the first set of fins 110. The seventh set of fins 122 are characterized, at least in part, by their length, which is approximately twice the length of the first and sixth set of fins 110, 120. The fins 110, 112, 113 114, 116, 117, 118, 120, 122 project radially outward from the housing radially outer surface 102A. The fins 110, 112, 113 114, 116, 117, 118, 120, 122 increase the surface area of the electric machine housing 102 and the heat transfer rate thereof. Additionally, in an embodiment, the fins 110, 112, 113 114, 116, 117, 118, 120, 122 are welded to the housing 102.
[0031] As illustrated in
[0032] As illustrated in
[0033] As illustrated in
[0034] Further, the electric machine 100 may include a third set of mounting plates 148 utilized to connect the first and second fan assemblies 130A, 130B, 130C, 130D with the electric machine housing 102. The third set of mounting plates 148 are connected with the radially outer edge of one or more fins of the first and second transverse sets of fins 113, 117. The mounting plate 148A may be connected with one or more first portions 117A of the second set of transverse fins 117, the mounting plate 148B may be connected with one or more third portions 113C of the first set of transverse fins 113, the mounting plate 148C may be connected with one or more third portions 117C of the second set of transverse fins 117, and the mounting plate 148D may be connected with one or more first portions 113A of the first set of transverse fins 113.
[0035] In addition, an electrical lead and/or connection opening 150 may be located through the electric machine housing 102 axially adjacent to the first set of transverse fins 113. In conjunction with the mounting plates 146A, the lead opening 150 may connect the terminal box 140 with the electric machine housing 102 and/or support the terminal box 140 thereon.
[0036] In an embodiment, as illustrated in
[0037] The fans 130A, 130B, 130C, 130D draw air radially inward, and produce, distribute and/or blow air over and between the first set of fins 110, the first transverse set of fins 113, the second transverse set of fins 117 and the sixth set of fins 120, respectively. Air drawn through the second fan 130B flows over and between the first portion 113A of the first set of transverse fins 113. The airflow travels between the fin first portions 113A to the second portion 113B of the first set of transverse fins 113. Air drawn through the third fan 130C flows over and between the second and fifth sets of fins 112, 118, respectively. The airflow travels between the first portion 117A of the second set of transverse fins 117. The airflow travels between the fin first portions 117A to the second portion 117B of the second set of transverse fins 117.
[0038] The position of the terminal box 140 and the auxiliary terminal box 142, and/or mounting plates 146A, 146B, radially over the first and second sets of transverse fins 113, 117 serves to increase the duration of time the airflow is retained between the fins 113, 117. As illustrated in
[0039] As illustrated in
[0040] One or more features of the embodiments described herein may be combined to create additional embodiments which are not depicted. While various embodiments have been described in detail above, it should be understood that they have been presented by way of example, and not limitation. It will be apparent to persons skilled in the relevant arts that the disclosed subject matter may be embodied in other specific forms, variations, and modifications without departing from the scope, spirit, or essential characteristics thereof. The embodiments described above are therefore to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims, and all changes that come within the meaning and range of equivalents thereof are intended to be embraced therein.