DOUBLE-DISC REFINER

Abstract

The invention relates to a double disc pulp refiner (10) comprising a first refining disc (11) and a second refining disc (12), the first refining disc being arranged at a feed end of the refiner (10) where lignocellulosic material (M) is fed into the refiner (10) through inlet openings (16) in the first refining disc (11) and the second refining disc (12) being arranged coaxially, spaced apart from and opposed to the first refining disc (11), said first refining disc (11) being provided with at least one refining segment (13) for refining the lignocellulosic material (M) and a center plate (20)having a cross-sectional profile adapted such that when the center plate (20) is arranged on the first refining disc (11) in the refiner (10), the center plate (20) protrudes to a maximum height which is the same as, or higher than, a maximum height of the at least one refining segment (13) provided on the first refining disc (11), said double disc pulp refiner (10), wherein said maximum height is such that the distance between the distal surface of said center plate and the surface of said second refining disc (12) is as small as possible without having their surfaces touching each other.

Claims

1. Double disc pulp refiner (10) comprising a first refining disc (11) and a second refining disc (12), the first refining disc (11) being arranged at a feed end of the refiner (10) where lignocellulosic material (M) is fed into the refiner (10) through inlet openings (16) in the first refining disc (11) and the second refining disc (12) being arranged coaxially, spaced apart from and opposed to the first refining disc (11), said first refining disc (11) being provided with at least one refining segment (13) for refining the lignocellulosic material (M) and a center plate (20) having a cross-sectional profile adapted such that when the center plate (20) is arranged on the first refining disc (11) in the refiner (10), the center plate (20) protrudes to a maximum height which is the same as, or higher than, a maximum height of the at least one refining segment (13) provided on the first refining disc (11), said double disc pulp refiner (10) being characterized in that said maximum height is such that the distance between the distal surface of said center plate and the surface of said second refining disc (12) is as small as possible without having their surfaces touching each other.

2. The double disc pulp refiner (10) according to claim 1, characterized in that the center plate (20) is provided with elongated protrusions or wings (21) extending in a radial direction on the center plate (20) and having a height that corresponds to the maximum height of the center plate (20).

3. The double disc pulp refiner (10) according to claim 2, characterized in that the wings (21) extend between the inlet openings (16) in the first refining disc (11).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The invention, together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which:

[0012] FIG. 1 is a schematic illustration of a part of a typical double disc refiner according to prior art;

[0013] FIG. 2 is a schematic illustration of a part of a double disc refiner according to an embodiment of the present disclosure;

[0014] FIG. 3a is a schematic illustration of a refining disc provided with a center plate for a double disc refiner according to an embodiment of the present disclosure;

[0015] FIG. 3b is an angled view of the refining disc of FIG. 3a;

[0016] FIG. 4a is a cross-sectional view along line A-A of the refining disc of FIG. 3a;

[0017] FIG. 4b is a close-up of a part of FIG. 4a; and

[0018] FIG. 4c is a cross-sectional view along line B-B of the refining disc of FIG. 3a.

DETAILED DESCRIPTION

[0019] The present invention generally relates to disc refiners, and more particularly, to a double-disc refiner comprising a center plate.

[0020] Throughout the drawings, the same reference designations are used for similar or corresponding elements.

[0021] As mentioned in the background section there is a need in the art to improve the material distribution in double disc pulp refiners. A problem in a typical double disc refiner is that the feeding of material into the refiner is not well controlled. The feedstock flows together with steam and dilution water through openings/channels in the refining disc on the feed side to end up between the refining discs. As described above, a problem in a typical double disc refiner is that the incoming feedstock which enters non-centrally into the refiner may move towards and pile up at the center of the refining discs, where it will not be refined since the refining of the material occurs between the refining segments which are located towards the periphery on the refining discs. The piling up of material in the middle results in an uneven and turbulent material feed, requiring a higher steam flow through the refiner and resulting in a higher specific energy consumption and lower production rate.

[0022] FIG. 2 is a schematic illustration of a part of a double disc refiner according to an embodiment of the present disclosure. The refiner 10 of FIG. 2 comprises similar features as the prior art refiner of FIG. 1, e.g. two refining discs 11, 12 rotating with different rotational speeds and/or in opposite directions, the refining discs 11, 12 being provided with respective refining segments 13, 14 defining a refining zone 15 therebetween, where lignocellulosic material M fed into the refiner 10 through inlet openings 16 in the first refining disc 11 is refined. However, as schematically illustrated in FIG. 2, the feed end refining disc 11 according to an embodiment of the present disclosure is further provided with a center plate 20 to prevent feedstock material from piling up at the center of the refining discs 11, 12, and to help feeding the lignocellulosic material towards the periphery of the refining discs 11, 12 and into the refining segments 13, 14 of the refining discs 11, 12.

[0023] The center plate 20 has a cross-sectional profile which may vary in thickness and/or in height, i.e. how far away from the surface of the first refining disc 11 the profile of the center plate 20 protrudes. The center plate 20 should fill up at least part of the space between the refining discs 11, 12 at the middle of the discs, in order to prevent material from piling up there. Thus, at least part of the cross-sectional profile of the center plate 20 should extend from the surface of the first refining disc 11 towards the surface of the second refining disc 12 and preferably, it should extend from the surface of the first refining disc 11 equally far as, or further away than, any part of a cross-sectional profile of the refining segments 13 provided on the first refining disc 11. In other words, the center plate 20 has a cross-sectional profile adapted such that when the center plate 20 is arranged on the first refining disc 11 in the refiner 10, the center plate 20 protrudes to a maximum height which is the same as, or higher than, the maximum height of the refining segments 13 provided on the first refining disc 11. This means that the distal surface, i.e. the surface facing away from the first refining disc 11, of the center plate 20 is located at least as far away from the surface of the first refining disc 11 as the distal surface of the refining segments 13 on the first refining disc 11. In a particular embodiment, the center plate 20 has a cross-sectional profile adapted such that the distance between the distal surface of the center plate 20 and the surface of the opposed second refining disc 12 is as small as possible without the surfaces risking to touch each other during operation, i.e. the distance is approaching the predefined minimum safe value described above. More specifically, the distance between the distal surface of the center plate 20 and the surface of the opposed second refining disc 12 is chosen such that the expected or allowed wear of the segments during their life-time is taken into account. (Due to wear, the thickness of the segments is continuously reduced during operation of a double-disc refiner, and by keeping a constant refiner gap between the discs, the distance between the distal surface of the center plate and the surface of the opposed second refining disc is consequently continuously reduced during operation.) Normally some manufacturing tolerances are also allowed and also some wobbling of the disc during their rotation. With these effects considered, the distance between the distal surface of the center plate 20 and the surface of the opposed second refining disc 12 can, for example, be set to 5-15 mm, and more preferably to 8-12 mm.

[0024] FIG. 3a is a schematic illustration of a feed end first refining disc 11 provided with a center plate 20 for a double disc refiner according to an embodiment of the present disclosure, and FIG. 3b is an angled view of the refining disc of FIG. 3a. The refining disc 11 is in this embodiment provided with at least one refining segment 13 around the circumference of the refining disc 11, a center plate 20 at the center of the refining disc 11, and inlet openings 16 between the center plate and the refining segments 13. In this embodiment the center plate 20 is provided with elongated protrusions or wings 21 extending in a radial direction on the center plate 20 and having a height that corresponds to the maximum height of the center plate 20. In an embodiment the wings 21 extend between the inlet openings 16 such that the wings 21 constitute barriers for the lignocellulosic material, to prevent lignocellulosic material from travelling between the inlet openings 16.

[0025] FIG. 4a is a cross-sectional view along line A-A of the refining disc of FIG. 3a, showing the refining discs 11, 12 provided with respective refining segments 13, 14 defining a refining zone 15 between them. The center plate 20 is arranged at the center of the first refining disc 11 arranged at the feed end of the refiner and the inlet openings 16 are located between the center plate 20 and the refining segments 13 of the first refining disc 11. The distance between the surfaces of the center plate 20 and the second refining disc 12 is as small as possible without the surfaces risking to touch each other during operation, i.e. the distance is approaching the predefined minimum safe value of the refiner. FIG. 4b is a close-up of a part of FIG. 4a, and FIG. 4c is a cross-sectional view along line B-B of the refining disc of FIG. 3a, i.e. the inlet openings of the feed end disc are not visible from this view.

[0026] In summary, the present embodiments of a center plate as shown in FIGS. 2-4 provide a closed volume between the centers of the counter-rotating refining discs which concentrates the feeding of the feedstock material towards the periphery of the refining discs. Thus, the center plate according to the present invention will better distribute the incoming material to the refining segments and thereby reduce variations and turbulence in material feed. This results in a higher production rate, a lower specific energy consumption and a reduced steam flow through the refiner.

[0027] All embodiments of a center plate according to the present disclosure can be fitted to the feed side disc of well-known double disc pulp refiners. One example of such a double disc refiner with annular discs is schematically described above with reference to FIG. 1. Other configurations are however also possible to use in connection with a center plate according to the present disclosure, such as refiners with discs having conical or spherical mating surfaces.

[0028] The embodiments described above are merely given as examples, and it should be understood that the proposed technology is not limited thereto. It will be understood by those skilled in the art that various modifications, combinations and changes may be made to the embodiments without departing from the present scope as defined by the appended claims. In particular, different part solutions in the different embodiments can be combined in other configurations, where technically possible.