AN ORGANIC NATURAL CURDLING INGREDIENT

Abstract

In cheese production bacterial cultures secrets lactic acid and lowers the pH for promoting the curdling. However, longer incubation will increase the acidic condition followed by off flavor. “An Organic Natural curdling Ingredient” is produced by microbial fermentation of glucose obtained from the non-edible grain starches. The “microbial source” used is a consortium of two Lactobacillus sp. strains modified by way of strain improvement for product yield enhancement. Addition of 0.5 to 1% of this product reduces the incubation time and the acidic conditions. The major ingredient in “An Organic Natural curdling Ingredient” is a combination of naturally produced organic acids with mineral nutrient like calcium. The product has taste and texture improving efficiency by reducing the acidic flavor. Calcium is a valuable addition to the final product with high nutritional benefit in bio-available form.

Claims

1. An organic, natural curdling ingredient comprising of lactates (96-98%), acetates (1-2%), and propionates (0-1%) fortified with calcium produced by microbial fermentation of carbohydrates, which is used for the preparation of cheese, paneer, and dairy-related sweets and enhances the taste and texture of the final product along with the bio-available nutritional value addition.

2. A process of production of an organic, natural curdling ingredient as claimed in claim 1, wherein it is produced through microbial fermentation of natural carbohydrate sources obtained from non-edible grade organic cassava or wheat or maize followed by downstream processing steps including filtration and drying.

3. The organic, natural curdling ingredient as claimed in claim 1, wherein the microbial source used for fermentative production is a bacterial consortium comprising of two Lactobacillus spp., namely, Lactobacillus delbruekii NCIM 2365 and Lactobacillus acidophilus NCIM2285, which were modified by the way of strain improvement through medium optimization.

4. The process as claimed in claim 2, wherein fermentation is carried out on a synthetic medium comprising of the following composition: 150 g/L glucose, 0.6 g/L yeast extract, 0.3 g/L potassium dihydrogen phosphate, 10 mg/L di-potassium hydrogen phosphate and 10 mg/L magnesium sulphate.

5. The process as claimed in claim 4, wherein the synthetic medium (without glucose) is heat sterilized at 121° C. and 15 psi for 25 min.; glucose is autoclaved separately at 115° C. for 15 min and added aseptically to rest of the medium.

6. The process as claimed in claim 2, wherein fermentation is carried out in bioreactors in batch mode at temperature 45±2° C., pH 6.0+0.2, agitation 100 rpm and nitrogen 0.3 L/min.

7. The process as claimed in claim 2, wherein neutralization of the organic acids produced through fermentation is done by dosing of calcium source and thereby providing calcium fortification in the product, which enhances the taste and texture of the final product along with the bio-available nutritional value addition.

8. The process as claimed in claim 6, wherein production batch is terminated between 84-90 h of fermentation.

9. The process as claimed in claim 2, wherein filtration is carried out the through 0.3 to 0.4-micron size cloth filters in a plate and frame filtration assembly.

10. The process as claimed in claim 2, wherein the filtered product is concentrated by evaporation and extraction of precipitates followed by homogenization with demineralized water at a high temperature of 95 to 100° C. and spray drying the slurry through the feed inlet at a temperature of 200° C.

11. The organic, natural curdling ingredient as claimed in claim 1, wherein addition of 0.5 to 1% of the said curdling ingredient reduces the incubation time and the acidic conditions during the preparation of cheese, paneer, and dairy-related sweets and enhances the taste and texture of the final product along with the bio-available nutritional value addition.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0014] FIG. 1: The process flow diagram for the Organic Natural Curdling Ingredient.

[0015] FIG. 2: The time of coagulation of cow milk in the presence of Organic Natural Curdling Ingredient in comparison to other ingredients.

[0016] FIG. 3: The pH of coagulated suspension of cow milk by Organic Natural Curdling Ingredient and other ingredients.

[0017] FIG. 4: Volume of whey produced by coagulation of cow milk in the presence of Organic Natural Curdling Ingredient in comparison to other ingredients.

[0018] FIG. 5: Curdle weight produced by the coagulation of cow milk in the presence of Organic Natural Curdling Ingredient.

[0019] FIG. 6: Comparative representative image of curdling produced from the cow milk in the presence of Organic Natural Curdling Ingredient and others.

DETAILED DESCRIPTION OF THE INVENTION

[0020] The present invention relates to the natural curdling ingredient synthesized through the biological fermentation technology. This is an organic product with applications in the preparation of cheese, paneer, and dairy-related sweets. This enhances the taste and texture of the final product along with the bio-available nutritional value addition. The production or preparation time required for the curdling is reduced without affecting the final yield.

[0021] In one of the embodiment, the present invention relates to the “Organic Natural Curdling Ingredient”, which is prepared from eco-friendly fermentation approach wherein carbohydrate sources obtained from non-edible grade organic cassava or wheat or maize are fermented using a microbial consortium of Lactobacillus spp that improves the taste and flavor of cheese, paneer, and sweets than the traditional approaches.

[0022] Another embodiment of the present invention relates to a process of production of an organic, natural, curdling ingredient produced through microbial fermentation of natural carbohydrate sources followed by downstream processing steps including filtration and drying.

[0023] In another embodiment of the present invention, the “microbial source” used for fermentative production of this product is a bacterial consortium comprising of two Lactobacillus spp., namely Lactobacillus delbruekii NCIM 2365 and Lactobacillus acidophilus NCIM2285, which were modified by the way of strain improvement through medium optimization experiments for product yield enhancement at the ‘in house R&D section’ of Prathista Industries Limited. These bacterial strains were originally procured from National Collection for Industrially Important Microorganisms (NCIM), at National Chemical Laboratory, Pune and were modified by way of strain improvement methods.

[0024] In another embodiment of the present invention, during the production process, the organic acids produced through fermentation are neutralized by dosing of calcium source and thereby providing calcium fortification in the product. The main components of “Organic Natural Curdling Ingredient” include lactates (96-98%), acetates (1-2%), and propionates (0-1%) fortified with calcium. The source of calcium is a nutritional enrichment to the final product with high bio-availability. This becomes a potential source for the calcium for the consumers especially for the calcium deficient members (like hypocalcemic and osteoporosis members). Rather than other approaches addition of “Organic Natural Curdling Ingredient” for milk curdling reduces the preparation time and does not reduce the pH of the preparation which provides an acidic taste to the final product.

[0025] In another embodiment of the present invention, “Organic Natural Curdling Ingredient” keeps the neutral pH conditions of the milk and promotes the coagulation of milk proteins. This will be an effective approach for removing the acidic flavor developed by natural methods like acid treatment. The cheese, paneer, and sweets prepared from the “Organic Natural Curdling Ingredient” added curdle have the improved taste and flavor than the traditional approaches. This is a cost-effective approach in comparison with the enzyme-based rennet treatment method as well as the acid approach. An amount of 0.5-1% of “Organic Natural Curdling Ingredient” is sufficient to fulfill the above-proposed parameters in the product.

[0026] The present invention is further explained by the following examples. However, the present invention is not limited to these examples in any manner. The following examples are intended to illustrate the working of disclosure and not intended to take restrictively to apply any limitations on the scope of the present invention. Those persons skilled in the art will understand that the equivalent substitutes to the specific substances described herein, or the corresponding improvements are considered to be within the scope of the invention.

Experimental Details & Results

Example 1

(a) Upstream Process and Parameters:

[0027] A microbial consortium comprising of two lab-adapted strains of Lactobacillus spp., namely, Lactobacillus delbruekii NCIM 2365 and Lactobacillus acidophilus NCIM 2285 were used for anaerobic fermentation carried out at 45±2° C. on a synthetic medium containing 150 g/L glucose, 0.6 g/L yeast extract, 0.3 g/L potassium dihydrogen phosphate, 10 mg/L di-potassium hydrogen phosphate and 10 mg/L magnesium sulphate. Medium (without glucose) was heat sterilized at 121° C. and 15 psi for 25 min in an autoclave. Glucose was sterilized separately at 115° C. for 15 min and added aseptically to the rest of the medium. Sterile nitrogen gas was flushed at 0.3 L/min into the headspace of the reactor using a sterile 0.2 μm pore sized PTFE filter (Axiva® 200050 RI, AXIVA Sichem Biotech Pvt. Ltd., India), to maintain anaerobic condition throughout this fermentation step. The pre-sterilized fermentation medium in the bioreactor was inoculated with 10% of inoculum from 48 h grown static flask culture. The seed culture was prepared in 500 mL Erlenmeyer flasks, incubated at 45° C. under anaerobic conditions in anaerobic S.S. jars with the help of Whitley Jar Gassing System (Don Whitley Scientific Limited, UK).

TABLE-US-00001 pH: 6.0 ± 0.2 Temperature: 45 ± 2° C. Agitation (RPM): 100 Nitrogen:     0.3 L/min

[0028] The temperature was controlled at 45° C., and pH was maintained at 6.0 using 4N HCl and 4N NaOH or ammonium hydroxide in full strength. Temperature and pH were monitored using temperature and pH probe, respectively (Sartorius). After 84 to 90 h of fermentation, complete glucose is consumed and Lactic acid concentration of 10-12% is achieved in the fermented broth.

[0029] The cell growth during fermentation was measured in terms of optical density using UV-Vis spectrophotometer at a wavelength of 600 nm, in 3 mL of cuvettes. For dry cell weight estimation, 10-15 mL of fermentation broth was centrifuged at 10,000 rpm for 10 min in a pre-weighed empty falcon tube and dried at 60° C. under vacuum till constant weight was achieved. The dry weight of cells was calculated from the substitution of final falcon weight containing cells with the pre-weighed empty falcon weight.

Example 2

(b) Downstream Processing and Product Recovery

[0030] Immediately upon the surge of Lactic acid production along with other acids, neutralization step was performed through fortification with pre-sterilized 20% calcium carbonate slurry for the formation of calcium enriched organic salts. As the maximal production of organic acids and complete utilization of Glucose was achieved within 84 h of fermentation, a typical production batch was terminated between 84-90 h of fermentation. Further filtration was performed through 0.3 to 0.4-micron size cloth filters in a plate and frame filtration assembly. The filtered product was concentrated by evaporation and extraction of precipitates followed by homogenization with demineralized water at a high temperature of 95 to 100° C. The slurry was then subjected to spray drying process through the feed inlet at a temperature of 200° C. to obtain “An Organic Natural Curdling Ingredient” with desired organic acids levels. The upstream and downstream process has been depicted as a flow chart in FIG. 1.

Example 3

(c) Estimation of Organic Acids

[0031] Yields of the organic acids formed were analyzed in the in process samples as well as finished product samples by High-Performance Liquid Chromatography (HPLC) based method. The total organic acids present in the 0.1 g of the test sample was calculated by dissolving in 100 mL of the suitable solvent (8 mM of sulfuric acid in water as a mobile phase). Followed by 0.22 μm filtration and degassing was performed with the sonicator to prepare the test sample vials. These samples were analyzed with reference to analytic reference standards of respective organic acids.

[0032] Further samples are analyzed by injecting 20 μL of the prepared samples into the HPLC (Shimadzu LC2010CHT) system. Organic acids column (250×4.6 mm) was used by maintaining column temperature at 30° C. against 8 mM sulfuric acid in water mobile phase. The flow rate was maintained at 0.5 mL/min. while the total run time was 35 min. Detection was performed through UV/Vis at 215 nm.

[0033] The standards were injected using the same conditions at concentrations ranging from 2 mM to 20 mM to create a standard curve. Using a spreadsheet application the peak areas of the standards against their concentration were plotted. Further the slope and intercept of the least squares regression line were determined. Checked the line for linearity and discarded the low or high points that are not linear. The test samples were ensured that their absorbance falls within the range of the linear standard concentrations.

[0034] Using the Shimadzu Lab Solutions Software, the concentration of respective organic acids in a test sample are determined with reference to the standard calibration curve of respective organic acids in terms of difference of sample peak area and the intercept of gradient of organic acids plotted against the slope of standard curve for each of the individual organic acids.

Example 4

(d) Validation of Natural Curdling Ingredient for Milk Curdling

[0035] The “Organic Natural Curdling Ingredient” produced through fermentation process was assessed for its curdling ability as follows. Different concentrations of “Organic Natural Curdling Ingredient” ranging from 0.25%, 0.5%, 1%, 2%, and 3% were mixed with 50 mL of boiled milk and the time taken for coagulation was noted for each concentration. Acid sources like lime juice and vinegar (in mL) as well as inorganic salts like CaCl.sub.2) and NaClare used as positive controls. While the milk without adding any curdling ingredient served as a negative control. Further, curdle was separated from whey with the help of cheesecloth. The pH of the curdle suspension before sieving in cloth, the volume of the whey generated, weight of the produced curdle, morphological characters of the curdle like colour, texture, and taste are recorded. An experiment was performed in triplicates and the data was statistically analyzed on the requirement basis for the significant study.

[0036] The time of coagulation for milk was low in case of Natural Curdling Ingredient (NCI) out of all the ingredients tested. As the concentration or volume of the NCI, CaCl.sub.2, and lime juice increased the time required for coagulation of milk was reduced. While in case of control milk where no coagulant was added and in the case of NaCl, there is no coagulation even the concentrations increased (FIG. 2). The pH of the final coagulated suspension was reduced in all samples as the concentration of coagulant increased. However, the pH decrease in the case of NCI and CaCl.sub.2)was very low than the others (FIG. 3). The whey volume produced and curdle generated are oppositely proportioned in NCI and CaCl.sub.2 (FIG. 4). Highest curdle weight was recorded in the presence of these ingredients whereas lowest whey was generated (FIG. 5). In case of Lime Juice, the moderate curdle was developed followed by NCI and CaCl.sub.2. In case of control no curdle or whey was generated the milk volume was represented in the line diagram. Overall the NCI and CaCl.sub.2) added milk developed higher curdle yield in less time with minimal pH variation (FIG. 6).

[0037] The morphological parameters like taste, texture, and colour of the final curdle were also noted. In NaCl used milk, curdle was salty in taste and in case of lemon juice sour taste was found as the higher concentration reached. But in CaCl.sub.2) used samples curdle had an off flavor to bitter. In NCI produced curdle the taste was good till 2% over which caused bitter flavortoo. In case of colour and texture, NCI showed white curdle with soft as well as smooth curdle over others. CaCl.sub.2) produced curdle became hard at high concentration with creamy white colour. Overall our NCI showed best morphological parameters with a low time of coagulation along with higher curdle yield (Table 1).

TABLE-US-00002 TABLE 1 Morphological parameters like taste, texture, and colour of the curdle generated by Natural Curdling Ingredient. Sample 0.25% 0.5% 1% 2% 3% Taste Lime Juice Milky Milky Curdle Curdle Slightly Sour NaCl Slightly Salty Slightly Salty Slightly Salty Salty Salty CaCl.sub.2 Off flavor Off flavor Slightly Bitter Bitter Bitter NCI Milky Very good Very good Curdle Bitter Texture Lime Juice Soft & Smooth Soft & Smooth Slightly hard Slightly hard Hard NaCl Soft & Smooth Soft & Smooth Soft & Smooth Slightly hard Slightly hard CaCl.sub.2 Soft & Smooth Soft & Smooth Soft & Smooth Soft & Smooth Hard NCI Soft & Smooth Soft & Smooth Soft & Smooth Soft & Smooth Soft & Smooth Colour Lime Juice White White Creamy White Creamy White Creamy White NaCl White White White White White CaCl.sub.2 White White White Creamy White Creamy White NCI White White White White White

INDUSTRIAL APPLICABILITY OF THE INVENTION

[0038] “An Organic Natural Curdling Ingredient” is an effective ingredient in the preparation of cheese, paneer, and sweets like rasogolla, rasmalai, kalakand, chaimui, etc. It can target the diaryand sweets industries. “Organic Natural Curdling Ingredient” also increases the yield of curdling from the milk in less time. In addition to it enhances the taste, texture, and flavor of the final product.

REFERENCES CITED

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