ARMATURE FOR A WIND TURBINE GENERATOR AND RELATED METHODS
20220186712 · 2022-06-16
Inventors
Cpc classification
F03D80/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D80/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/7068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P25/18
ELECTRICITY
H02K15/125
ELECTRICITY
H02K7/1838
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K2213/09
ELECTRICITY
International classification
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relates to an armature for a wind turbine generator. The generator may be a permanent magnet generator. The present disclosure further relates to methods for operating such armature, generator and wind turbine. A method may include partially short-circuiting the armature windings by closing a first switch and inducing currents in the armature windings by the wind acting on the wind turbine blades.
Claims
1-15. (canceled)
16. A method for operating a wind turbine having a rotor with one or more wind turbine blades and a generator having an armature, wherein the armature has three or more windings and is configured to provide three or more electrical phases, wherein a first winding is configured to provide a first electrical phase and a second winding is configured to provide a second electrical phase, the second electrical phase and the first electrical phase being out of phase, the method comprising: partially short-circuiting the armature windings by closing a first switch between an output wire of the first winding and an output wire of the second winding; and inducing currents in the armature windings by wind acting on the wind turbine blades.
17. The method according to claim 16, wherein the armature provides an electrical phase difference between two of the electrical phases that is lower than another electrical phase difference between a different two of the electrical phases.
18. The method according to claim 17, wherein the first electrical phase and the second electrical phase have an electrical phase difference that is lower than any electrical phase difference between any of the other electrical phases.
19. The method according to claim 16, wherein the armature has two or more winding groups, each group including its own neutral wire, and the method further comprises connecting one or more switches between the neutral wires of each group of windings such that all the neutral wires may be in electrical contact.
20. The method according to claim 19, further comprising electrically connecting a plurality of pairs of the output wires, the electrical phase differences between the electrical phases provided by the pairs of output wires being the same.
21. The method according to claim 16, further comprising circulating short-circuit current through each of the three or more windings.
22. The method according to claim 21, further comprising circulating short-circuit current for less than three hours.
23. The method according to claim 16, further comprising disabling the passage of current between the output wires which have been short-circuited.
24. The method according to claim 23, further comprising starting operation of the generator.
25. An armature for a wind turbine generator, the armature comprising: three or more windings configured to provide three or more electrical phases, wherein a. first winding is configured to provide a first electrical phase and a second winding is configured to provide a second electrical phase, the first electrical phase and the second electrical phase being out of phase; each of the winding comprising an output wire; and a first switch configured to selectively connect the output wire of the first winding and the output wire of the second winding.
26. The armature according to claim 25, wherein the first electrical phase and the second electrical phase have an electrical phase difference that is lower than an electrical phase difference between any other of the electrical phases.
27. The armature according to claim 25, wherein the windings are configured as multiple pairs of windings, each of the pairs of windings comprising a respective first switch to provide electrical connections between the output wires of the pair of windings, and wherein the electrical phase difference between all of the different pairs of windings is the same.
28. The armature according to claim 27, wherein the armature is a six-phase armature or a nine-phase armature.
29. An electrical generator for a wind turbine, comprising the armature according to claim 25.
30. A wind turbine, comprising a wind turbine tower; a nacelle on top of the tower; a rotor including one or more wind turbine blades mounted to the nacelle; and the generator according to claim 29.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXAMPLES
[0036] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not as a limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0037] Even though examples are particularly shown for armature modules and armatures for generators of wind turbines, the same armature modules and armatures may be used in other electrical machines and/or in other applications as well.
[0038]
[0039]
[0040] In this example the rotor shaft 163, gearbox 164, and generator 162 may be supported within the nacelle 161 by a support frame or bedplate 165 positioned atop the wind turbine tower 170.
[0041] The nacelle 161 may be rotatably coupled to the tower 170 through the yaw system 20 in such a way that the nacelle 161 is able to rotate about a yaw axis YA. The yaw system 20 comprises a yaw bearing having two bearing components configured to rotate with respect to the other. The tower 170 is coupled to one of the bearing components and the bedplate or support frame 165 of the nacelle 161 is coupled to the other bearing component. The yaw system 20 comprises an annular gear 21 and a plurality of yaw drives 22 with a motor 23, a gearbox 24 and a pinion 25 for meshing with the annular gear 21 for rotating one of the bearing components with respect to the other.
[0042] In some other examples, the generator 162 may not be in the nacelle 161. For instance, the generator 162 may be arranged between the rotor 115 and the nacelle 161 in direct drive wind turbines.
[0043] Blades 120 are coupled to the hub 110 with a pitch bearing 100 in between the blade 120 and the hub 110. The pitch bearing 100 comprises an inner ring and an outer ring.
[0044] A wind turbine blade may be attached either at the inner bearing ring or at the outer bearing ring, whereas the hub is connected at the other. A blade 120 may perform a relative rotational movement with respect to the hub 110 when a pitch system 107 is actuated. The inner bearing ring may therefore perform a rotational movement with respect to the outer bearing ring. The pitch system 107 of
[0045] In order to safely start a generator 162, e.g. after it has been stopped, drying the generator insulation may be necessary. Apparatus and methods suitable for this purpose are disclosed herein.
[0046] An example of an armature 300 which may be short-circuited in its entirety, i.e. by providing an electrical connection between all the armature windings, is shown in
[0047] Each winding 310 has an output wire 330. Currents induced in the windings 310 may be conducted towards the power converter, if included in the wind turbine, or directly towards the electrical grid, through the output wires 330. The armature 300 is connected in a star, wye or Y configuration in this example.
[0048] Each winding 310 may be configured to provide three or more electrical phases 340. For example, as illustrated in
[0049] In the example of
[0050] In the absence of a separate drive like a converter, in order to reach a certain level of current in the armature windings 310, the generator rotor needs to be rotated at a certain speed of rotation by the action of the wind over the wind turbine blades 120. Likewise, in order to achieve a sufficient speed of rotation, exceeding a certain wind speed over a period of time is required.
[0051]
[0052] Short-circuit current may refer herein to a current induced in the armature windings traveling through (at least) an electrical path provided by one or more switches 320, wherein the path would not be provided during the normal operation of the generator 162. Also, throughout this disclosure, short-circuiting may refer to providing such a connection enabling an electrical path not available before. For example, one or more electrical paths or electrical connections may be provided by closing a switch.
[0053]
[0054] As shown in the example of
[0055] However, partially short-circuiting the armature windings 310 may induce less current in the windings 310 for a given rotational speed. Similarly, less torque, and thus less wind speed, may be necessary in order to rotate the rotor at such rotor speeds. Starting up of the wind turbine after interruption may thus require less time.
[0056] Throughout this disclosure, partially short-circuiting may refer to enabling one or more electrical paths between windings in a way that not all the armature windings are being put into electrical contact at a same time. In one example, an armature may include three windings and it may be partially short-circuited by providing an electrical connection between two of the windings.
[0057] In another example, an armature may include six windings, e.g. windings 1 to 6. One may think of the six windings as three pairs of windings, e.g. pair 1 including windings 1 and 2, pair 2 including windings 3 and 4, and pair 3 including windings 5 and 6. Such an armature may be partially short-circuited for example by providing three electrical connections, one per pair of windings, i.e. one between windings 1 and 2, one between windings 3 and 4, and one between windings 5 and 6. Therefore, all the windings may be actually short-circuited, but as not all the windings are put into electric contact as in
[0058] Accordingly, in an aspect of the invention, a method for operating a wind turbine 700, e.g. the wind turbine 160 of
[0059] The armature 300 comprises three or more windings 310 and is configured to provide three or more electrical phases 340, wherein a first winding 311 is configured to provide a first electrical phase 341 and a second winding 312 is configured to provide a second electrical phase 342, the second electrical phase 342 and the first electrical phase 341 being out of phase.
[0060] The method comprises, at block 710, partially short-circuiting the armature windings 310 by closing a first switch 321 between an output wire 331 of the first winding 311 and an output wire 332 of the second winding 312. I.e. the first switch 321 provides an electrical connection between the output wire 331 of the first winding 311 and the output wire 332 of the second winding 312.
[0061] An output wire 330 may be integrally formed with the corresponding winding 310 in some examples. In other examples, the output wire 330 and the winding 300 may be provided as separate elements connected, e.g. physically connected, to each other.
[0062] An example of such an armature 300 may be seen in
[0063] A switch 320, e.g. the first switch 321, may be any electrical element suitable for allowing the current to pass between the wires that it is connected (e.g. attached) to.
[0064] The method further comprises, at block 720, inducing currents in the armature windings 310 by the wind acting on the wind turbine blades 120.
[0065] Partially short-circuiting the armature 300 in this way may facilitate drying the generator insulation in a fast and efficient way. This is due to the fact that the generator insulation may be heated without a power converter and without high wind speeds. In particular, the warming time may be reduced, e.g. in comparison to when warm air is blown to dry the insulation. In some examples, a warming period of one or two hours may suffice before starting the generator 162. As the magnetic field induced in the stator windings 310 may not be varied in a permanent magnet generator, this method may be particularly advantageous for such a generator.
[0066] Therefore, instead of entirely short-circuiting the windings 310 of the generator armature 300, such as in
[0067] In some examples, the method may further comprise providing one or more switches 320 and connecting a first switch 321 between an output wire 331 of a first armature winding 311 and an output wire 332 of a second armature winding 312.
[0068] As indicated above, the generator armature 300 may be configured to provide an electrical phase output where all the electrical phase differences 350 are substantially the same. However, in some other examples the armature 300 may be configured to provide an electrical phase difference 355 between two of the electrical phases 340 that is lower than another electrical phase difference 350 of the armature.
[0069] In some of these examples, and as represented in the electrical phase output 360 of
[0070] In some examples, the first electrical phase 341 and the second electrical phase 342 may have an electrical phase difference that is lower 355 than an electrical phase difference between any other electrical phases.
[0071] Depending on the number of electrical phases 340 and the values of the electrical phase differences 350, there may be a plurality of options for connecting output wires 330 configured to provide electrical phase differences lower than other, or any other, output wires 330.
[0072] For example, in
[0073] But in another three-phase example, one electrical phase difference may e.g. be 180° and the lowest electrical phase difference 355 may e.g. be 90° . I.e., more than one lowest electrical phase difference 355 is possible. In this example, a switch 320 may be connected between the two output wires providing any of the 90° electrical phase difference. Alternatively, a switch 320 may be connected between the three output wires 330, but at a certain time an electrical connection may be provided between one pair of wires providing the 90° electrical phase difference 355 or between the other pair of wires providing the 90° electrical phase difference 355.
[0074] Short-circuiting between windings 310 configured to provide a lowest electrical phase difference 355 may again reduce the induced currents when the rotor is rotated by the action of the wind on the wind turbine blades 120. Therefore, heating the generator insulation may be efficiently performed, especially when compared to the case whether all the output wires 330 of the generator windings 310 are short-circuited as in
[0075] In some examples, as explained further below with respect to
[0076] In some examples where the armature may comprise two or more winding groups 405, 410 and each group includes its own neutral wire 380, the method may further comprise connecting one or more switches 320 between the neutral wires 380 of each group of windings 405, 410 such that all the neutral wires 380 may be in electrical contact. Such switches 320 may be referred to as neutral switches 322 herein in order to differentiate them from the switches that may put the output wires 330 of the windings 310 into electrical contact. In some of these examples, the armature 300 may be a six-phase armature (i.e. an armature configured to provide six electrical phases) and it may be configured such that an electrical phase difference exists that is lower than other electrical phase differences of the armature, e.g. as explained with regard to
[0077] In some examples, the method may further comprise electrically connecting 500 a plurality of pairs of output wires 330, the electrical phase differences 355 between the electrical phases 340 provided by the pairs of output wires 330 being the same. Herein, “being the same” refers to the fact that the electrical phase differences are the same as the electrical phase difference 355 which is lower than an electrical phase difference between other electrical phases. The output wires 330 of some or all the pairs of output wires 330 configured to provide an electrical phase difference 355 lower than other, e.g. any other, electrical phase difference may be electrically connected 500.
[0078] For example, in
[0079] The method may thus include providing a number of electrical connections 500 equal to the number of the possible lowest available electrical phase differences 355 that the armature 300 is configured to provide. Enabling the later circulation of short-circuit current in this way may facilitate heating the generator insulation in a homogeneous and fast way, as current may travel in all the windings 310. Still, as the short-circuit may be partial (because not all the output wires 330 would be electrically connected among them as in
[0080] In some examples, the method may comprise providing one or more electrical connections 500 at a first time and one or more electrical connections 500 at a later time. In this way, short-circuit current may be used to heat first a portion of the armature windings and then another portion of the armature windings. In some examples, a portion may be heated more than once. In an example, output wires 331 and 331′, and output wires 332 and 332′ may be first put into electrical contact 500 (see
[0081] In general, which electrical connections 500 may be performed, when, and for how long, may be adjusted. In any case, a short-circuit current may flow through the wires that have been put into electrical contact 500 and may heat the generator insulation.
[0082] In some examples, short-circuit current may be circulated through each of the three or more, i.e. all, the windings 310. For example, if the three electrical connections 500 in switch 320 are provided in
[0083] In some examples, the method may further comprise circulating short-circuit current through the armature windings 310 during less than three hours, preferably less than two hours.
[0084] In some examples, the method may further comprise disabling the passage of current between the output wires 330 which have been short-circuited. In some examples, the switches 320 connected between the output wires 300 of the generator windings 310 may be deactivated, i.e. all the electrical connections that a switch may be providing 320 may be interrupted. If a switch 322 is connected between the neutral wires 380 of two groups of windings 310, this switch 322 may not need to be disabled before the start of the generator 162.
[0085] In some examples, the method may further comprise starting the generator 162. For instance, once a certain amount of time has elapsed since current has started to flow in the armature windings 310 including one or more switches 320, the generator 162 may be connected to the electrical grid again.
[0086] In a further aspect of the invention, a method 1100 for heating an insulation of a generator 162 of a wind turbine 160 is provided in
[0087] The method comprises, at block 1110, electrically connecting a first output wire 331 of the armature 300 with a second output wire 332 of the armature 300, wherein the armature 300 comprises three or more windings 310, each winding 310 having an output wire 330, and wherein electrical phase differences 350 between the output wires of the armature are not all the same. I.e., the armature 310 is configured to provide an electrical phase difference 355 that is lower than other electrical phase differences that the armature 310 is configured to provide.
[0088] The armature 300 may for instance be the armature of
[0089] In some examples, the armature windings 310 may be connected in a star or wye configuration.
[0090] In some examples, the armature 300 may be a six-phase armature (i.e. an armature configured to provide six electrical phases) or a nine-phase armature (i.e. an armature configured to provide nine electrical phases). In some of these examples, the six windings 310 may be connected to a same neutral wire 380. In some other of these examples, the six windings 310 may be grouped in two groups 405, 410, each group 405, 410 comprising three windings 310 and being connected to its own neutral wire 380. In these examples, the method may further comprise providing an electrical connection 500, e.g. by connecting a neutral switch 322, between the neutral wires 380 of each group 405, 410 of windings 310.
[0091] In some examples, the first 331 and second 332 output wires may provide a first 341 and second 342 electrical phase (respectively), and the first 341 and second 342 electrical phases have an electrical phase difference 355 between them that is lower than an electrical phase difference 350 between other, in particular any other, electrical phases 340.
[0092] In some examples, the method may further comprise providing an electrical connection 500 between the output wires of all the pairs of output wires 330 that are configured to provide an electrical phase difference 355 lower that other, e.g. any other, electrical phase differences 350. The description with regard to
[0093] The method comprises, at block 1120, allowing wind to set the rotor 115 in rotation to induce currents in at least the electrically connected first 331 and second 332 output wires.
[0094] In some examples, (partial) short-circuit currents may be induced in all the windings 310 of the armature 300. In some examples, short-circuit currents may be circulated in all the windings 310 of the armature 300 for a same period of time. In some of these examples, currents may be circulated for less than three hours.
[0095] The two methods 700, 1100 described herein may be combined, i.e. a method may include features from the other method. For example, the method 1100 (
[0096] In a further aspect of the invention, an armature 300 for a generator is provided. The generator may be a wind turbine 160 generator 162 and may in particular be a permanent magnet generator. The armature 300 may be any of the armatures 300 as described with respect to
[0097] As shown in
[0098] The armature 300 further comprises a first switch 321 configured to selectively (electrically) connect an output wire 331 of the first winding 311 and an output wire 332 of the second winding 312. The first switch 321, or in general any switch 320, may provide one or more electrical connections 500.
[0099] Having an armature 300 with at least one switch 320 connected in this way may enable partially short-circuiting the armature windings 310 and heating the generator insulation by rotating a generator rotor without the need of using a power converter. It may also reduce the speed that the wind may need to flow over the wind turbine blades 120.
[0100] An armature 300 may be a six-phase armature (i.e. an armature configured to provide six electrical phases) or a nine-electrical phase armature (i.e. an armature configured to provide nine electrical phases) in some examples.
[0101] As mentioned with regard to the first method above (method 700), in some examples, the armature 300 may be configured to provide an electrical phase difference 355 that is lower than other electrical phase differences of the armature. In some of these examples, the first electrical phase 341 and the second electrical phase 342 may have an electrical phase difference 355 that is lower, than an electrical phase difference 350 between other, and in particular any other, electrical phases 340. The armature 300 may be configured to provide an electrical phase difference 350 between the first electrical phase 341 and the second electrical phase 342 that is a lowest electrical phase difference 355, i.e. an electrical phase difference 355 that is lower than an electrical phase difference 350 between any other electrical phases 340.
[0102] In some of these examples, the armature 300 may comprise one or more switches 320 configured to provide electrical connections 500 between different pairs of output wires 300, wherein each electrical connection 500 is provided between pairs of output wires 330, wherein each electrical connection 500 is provided between pairs of output wires 330 configured to provide electrical phases 340 having a same electrical phase difference 350, i.e. an electrical phase difference 355 lower than an electrical phase difference 350 between other, e.g. any other, electrical phases 340, as explained with reference to
[0103] Also as illustrated in
[0104] In some other examples, the three or more windings 310 may be arranged in groups of windings, e.g. of three windings, and each group 405, 410 may be connected to its own neutral wire 380. In some of these examples, one or more switches 320 (neutral switches 322) may be connected between the neutral wires 380 of the groups to selectively (electrically) connect the neutral wires 380.
[0105] An example in this respect may be seen in
[0106] In
[0107] Each of the output wires 331, 332, 333, 331′, 332′, 333′ may provide an electrical phase 340. In some examples, the electrical phase output may be such that an electrical phase difference 355 is lower than any other electrical phase angles.
[0108] Thus, the switch 320 connecting the output wires in
[0109] In some other examples, instead of having one switch 321 for providing all the electrical connections 500 between the output wires of the windings 310, more than one switch 320 may be provided. For example, one switch may be provided for enabling one electrical connection 500. I.e., in one example, three switches 320 may be included in
[0110]
[0111]
[0112] In general, any step for assembling an armature 300 according to the invention, e.g. according to the explanations regarding
[0113] An armature 300 according to the invention may be included in a generator 162. Thus, an electrical generator 162, e.g. for a wind turbine 160, comprising an armature 300 as disclosed herein may be provided. In some examples, the generator 162 may be a permanent magnet generator.
[0114] In some examples, a generator 162 including an armature 300 according to the invention may be included in a wind turbine 160. Therefore, a wind turbine 160 comprising a wind turbine tower 170, a nacelle 161 on top of the tower 170, a rotor including one or more wind turbine blades 120 mounted to the nacelle 161, and a generator 162 including an armature 300 as described throughout this disclosure inside the nacelle 161 may be provided.
[0115] This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims. Aspects from the various embodiments described, as well as other known equivalents for each such aspects, can be mixed and matched by one of ordinary skill in the art to construct additional embodiments and techniques in accordance with principles of this application. If reference signs related to drawings are placed in parentheses in a claim, they are solely for attempting to increase the intelligibility of the claim, and shall not be construed as limiting the scope of the claim.