FORCE SENSOR
20220187971 · 2022-06-16
Assignee
Inventors
Cpc classification
G06F2203/04105
PHYSICS
G01L1/146
PHYSICS
G06F3/0446
PHYSICS
G01L1/2206
PHYSICS
G06F3/0445
PHYSICS
International classification
Abstract
A force sensor includes at least one cavity defining at least two surfaces having different orientations. On each of said surfaces is disposed at least one respective detection structure sensitive to a pressure exerted on the corresponding surface. A resiliently deformable medium at least partially fills the cavity by coming into contact with the surfaces and defines a detection surface, on which a force to be detected is likely to be exerted. The application of this force is likely to generate stresses on each detection structure due to the transmission of forces by the medium.
Claims
1. A force sensor comprising: at least one cavity defined by a hollow rigid support, the cavity defining at least two cavity surfaces having different orientations; on each of the cavity surfaces, at least one respective detection structure supported by the hollow rigid support and sensitive to a pressure exerted on a corresponding measurement surface of the detection structure; and a resiliently deformable medium at least partially filling the cavity by coming into contact with the measurement surfaces, and defining a detection surface configured to detect a force exerted thereon, the application of this force being likely to generate stresses on each detection structure as a result of the transmission of forces by the medium.
2. The sensor according to claim 1, the cavity having the shape of a polyhedron.
3. The sensor according to claim 1, the resiliently deformable medium filling the cavity so as to be flush with an opening thereof.
4. The sensor according to claim 1, the resiliently deformable medium extending outside of the cavity.
5. The sensor according to claim 1, the detection surface defined by the resiliently deformable medium having an outwardly convex shape.
6. The sensor according to claim 1, at least one of the detection structures being a multi-point measurement structure.
7. The sensor according to claim 1, at least one of the detection structures being a single-point measurement structure.
8. The sensor according to claim 1, at least one of the detection structures comprising piezo-resistive or capacitive detection means.
9. The sensor according to claim 1, at least one of the detection structures comprising: at least one first electrode disposed on a face of the detection structure on an underlying support; and at least one second electrode disposed on the face of the detection structure on the resiliently deformable medium.
10. The sensor according to claim 9, the first and second electrodes being at least partially overlaid.
11. The sensor according to claim 9, the first and second electrodes each having a linear shape.
12. The sensor according to claim 1, at least one of the detection structures comprising: a plurality of first electrodes disposed on a face of the detection structure on an underlying support; and a plurality of second electrodes disposed on the face of the detection structure on the resiliently deformable medium.
13. The sensor according to claim 12, the first electrodes comprising spaced apart parallel portions, with the second electrodes comprising spaced apart parallel portions intersecting, in a transparent top view, the portions of the first electrodes.
14. The sensor according to claim 12, at least one of the plurality of first electrodes being printed on a first layer of material with low conductivity, at least one of the plurality of second electrodes being printed on a second layer of material with low conductivity, and the first and second layers subsequently being assembled so that the electrodes are located on outer faces of the assembly.
15. The sensor according to claim 1, further comprising a circuit for processing signals delivered by the detection structures, representing pressures induced on the detection structures by the force applied onto the detection surface, and configured to process the signals in order to compute at least one component of said force.
16. The sensor according to claim 15, the processing circuit being configured to measure a distribution of the pressures on at least one of the detection structures.
17. The sensor according to claim 15, the processing circuit being configured to measure at least one component of a moment of the force exerted on the detection surface on a basis of distributions of pressure detected by detection structures on opposite surfaces of the cavity.
18. The sensor according to claim 1, comprising a plurality of single detection cells, each formed of a single cavity only equipped with single-point detection structures.
19. The sensor according to claim 18, the deformable medium extending into each of the single cavities and defining a detection surface, on which a force to be detected is likely to be exerted.
20. The sensor according to Claim 15, comprising a plurality of single detection cells, each formed of a single cavity only equipped with single-point detection structures, the processing circuit being configured to measure at least one component of a single force likely to be exerted on a single detection cell on a basis of the pressures detected by the single-point detection structures of said detection cell.
21. The sensor according to claim 20, the processing circuit being configured to measure a distribution of at least one component of at least one force likely to be exerted on the detection surface of the sensor on a basis of knowledge of single forces applied onto the detection cells.
22. A method for measuring at least one component of a force exerted on the detection surface of the sensor as defined in claim 1, comprising: measuring electrical disturbances induced by stresses exerted on one or more measurement zones of the detection structures of the sensor due to transmission of forces from the resiliently deformable medium defining the detection surface; and computing, on a basis of the disturbances thus measured, at least one component of the force exerted on the sensor.
23. The method according to claim 22, at least one of the detection structures being a multi-point structure, in which a method a distribution of pressure on said detection structure is measured.
24. The method according to claim 22, wherein at least one component of a moment of the exerted force is computed on a basis of measurement of pressure fields on detection structures present on opposite surfaces of the cavity.
25. The method according to claim 22, wherein the force applied onto the detection surface is determined as a function of signals detected by the detection structures using a trained neural network.
26. The method according to claim 22, wherein the disturbances detected over all measurement points of a sensor structure having a matrix arrangement of electrodes with row electrodes and column electrodes are read, with M denoting a number of rows and N denoting a number of columns, an intersection of the electrodes defining measurement points, comprising: grounding all of the electrodes; and repeating, with i being an integer ranging between 1 and N: powering an electrode i; and repeating, with j being an integer ranging between 1 and M: connecting electrode j to an input of a reading circuit; reading a signal on the measurement point corresponding to the intersection of the electrodes i and j; and grounding the electrode j; and grounding the electrode i.
27. A method for manufacturing a force sensor as defined in claim 1, wherein: at least one first electrode having a linear shape is printed on a first layer of material with low electrical conductivity; at least one second electrode having a linear shape is printed on a second layer of material with low electrical conductivity; the first and second layers are assembled so that the first and second electrodes are on outer faces of the assembly and so that the second electrode intersects, in a front view, the first electrode; the assembly of the first and second layers is integrated into a hollow support, the assembly defining the faces of a cavity; and the cavity is at least partially filled with a resiliently deformable material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] The invention will be better understood from reading the following detailed description of non-limiting embodiments thereof, and with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
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[0124] A detection structure 3 is located on each of the surfaces 2a and 2b.
[0125] The cavity 2 is filled with a deformable medium 4, defining a detection surface S, on which an external force F is applied.
[0126] The forces generated by applying the force F are transmitted by the deformable medium 4 to the detection structures 3, which can detect a pressure applied onto their respective surface, with an orientation normal to this surface, and corresponding to the transmitted forces.
[0127] The deformable medium 4 can fill the cavity 2 in various ways, and the detection surface can assume different shapes. For example, as illustrated in
[0128] The detection structure 3 can be produced in various ways, some of which are shown in
[0129] As illustrated in
[0130] The layers 31 and 33 are then overlaid so that the electrodes 30 and 32 are disposed on the outside of the assembly. The two layers 31 and 33 are separated, for example, by a very thin air gap 34, and only touch each other with satisfactory electrical contact when pressure is exerted on the assembly. In the considered example, the electrodes 30 and 32 are each linear shaped and are arranged perpendicular to each other. The electrode 32 is in contact with the deformable medium 4, whereas the electrode 30 is in contact with an underlying support (not shown herein). The forces transmitted by the deformable medium 4 when a force F is applied onto the detection surface S vary the contact surface between the layers 31 and 33. When a voltage is applied between the electrodes 30 and 32, the variation in the contact pressure between the layers 31 and 32 causes a change in the electrical resistance measured in the zones where the electrodes intersect (which correspond to the measurement points).
[0131] In an alternative embodiment illustrated in
[0132] In other alternative embodiments, the electrodes are supported by a flexible substrate, for example PET. The electrodes 30 and 32 are, for example, each printed or deposited on a flexible electrically insulating layer 36 and face each other, as illustrated in
[0133] In the alternative embodiment of
[0134] As previously explained, measuring the variation in the electrical resistance between two electrodes of such detection structures 3 allows the forces transmitted by the deformable medium to be estimated.
[0135] The pressure generated by the forces transmitted to the detection structures 3 can be measured with discrete sensors, if applicable.
[0136] In the example illustrated in
[0137] In the alternative embodiment illustrated in
[0138] The detection structures 3 can be multi-point or single-point measurement structures.
[0139] In order to obtain the grid of measurement zones as described above, detection structures 3, such as those shown in
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[0141] The four-branch cross shape 50 of the layers 31 and 33 represents the flattened cubic cavity. All the electrodes are printed in the same plane and the assembly is then folded at a right angle to the central square 51 of the cross in order to be placed in the hollow support 7. Thus, the detection structures 3 of all the surfaces of the cavity 2 are integrated into the support as one piece, with the central square 51 of the cross forming the detection structure of the bottom surface 2a and the branches 52 of the cross each forming the detection structure 3 of a side surface 2b of the cavity. The arrangement of the electrodes is such that, on each detection structure, the electrodes 30 perpendicularly intersect the electrodes 32, with each intersection corresponding to a measurement zone 5. All the electrodes 30 and 32 emerge on the upper part of the cavity. On two opposite branches 52 of each layer, the electrodes are U-shaped, with branches 300 or 320 that extend up to the free edge 53 of the branch in order to facilitate electrical connection to a reading circuit.
[0142] In another embodiment, the sensor 1 comprises a plurality of single detection cells 6 only comprising single-point measurement detection structures 3. A single detection cell 6 comprises, for example, a single cubic cavity 2, as illustrated in
[0143] A single detection cell 6 can be produced by integrating two layers 31 and 33 of material with low conductivity in the shape of a cross 50 into the cavity 2, similar to the previous description. In the considered example, in order to obtain single-point detection structures 3, for example, three electrodes 30 are printed on the layer 31, and three electrodes 32 are printed on the layer 33. The arrangement of the electrodes is such that, once the two layers as a whole are assembled in the cavity, an electrode 30 perpendicularly intersects an electrode 32 on each single detection structure 3, corresponding to the single measurement zone 5. As previously described, all the electrodes 30 and 32 emerge on the upper part of the cavity, and the electrodes located on two opposite branches 52 of the cross are U-shaped, with branches 300 or 320 that extend up to the free edge 53 of the branch.
[0144] As an alternative embodiment, the detection structures of a line of single detection cells 6 of a matrix 9 can be formed as a “strip” on the same substrate, in particular on a flat substrate. The strip is then folded in order to be integrated into the support 7 in a serrated shape that conforms to the series of cavities.
[0145] The force sensor according to the invention preferably comprises, as illustrated in
[0146] The components of the force exerted on the detection surface S can be determined on the basis of the processed signals by following, for example, the steps of the method that are shown in
[0147] In the first step 10, the voltage on each measurement zone 5 of each detection structure 3 is measured sequentially. For a detection structure, the voltage measured in the measurement zone (i, j) located at the intersection of row i with column j of the grid is denoted v.sub.ij, with i and j being integers varying from 1 to the number of rows and columns of the grid, respectively. In step 11, the single pressure p.sub.ij exerted on the measurement zone (i, j) is estimated as a function of the measured voltage, using the following relation, for example:
p.sub.ij=κv.sub.ij
[0148] with κ being a conversion factor expressed as Newtons/(mm.sup.2.Math.volts), which depends on the materials that are used. A distribution of the pressures on the relevant detection structure is then advantageously obtained, the resolution of which can be below one millimeter, for example.
[0149] The resultant of the normal forces F.sub.N exerted on the detection structure 3 can be obtained by adding the corresponding pressures:
F.sub.N=ΣΣp.sub.ijds=ΣΣav.sub.ijds
[0150] with ds denoting the surface of the measurement zone 5, as shown in
[0151] In step 12, for example, the three components of the force F exerted on the detection surface S of the sensor 1 are computed. In view of the geometry of the sensor in the considered example, the following description is based on a Cartesian coordinate system with directions (X, Y, Z), with Z denoting a direction normal to the detection surface S and to the surface of the bottom of the cavity, and X and Y denoting the tangential directions, as illustrated in
[0152] Depending on the nature of the deformable medium 4, a force exerted on the sensor in a normal direction, i.e. in the considered example in the direction Z, can lead to forces 40 transmitted in all directions, and in particular can cause non-zero pressure measurements on the lateral detection structures. This phenomenon, illustrated in
[0153] with B.sub.x denoting the component x of the barycenter of the normal forces on the surface α and σ and a being two parameters that depend on the properties of the deformable medium 4 and on the dimensions of the sensor. A relatively low value of σ, as illustrated in
[0154] In order to obtain the tangential component F.sub.x of any force F exerted on the detection surface S, as shown in
F.sub.x=β[(F.sub.R−F.sub.t(1, F.sub.N,B.sub.x))−(F.sub.L−F.sub.t(−1,F.sub.N,B.sub.x))]
[0155] with F.sub.R and F.sub.L being the resultant of the measured forces 40 on the detection structures of the lateral surfaces located at x=1 and x=−1, respectively. β is a parameter that depends on the nature of the deformable medium and on the dimensions of the sensor. If the force exerted on the detection surface S is normal to the bottom surface of the cavity and is centered, as illustrated in
[0156] The tangential component F.sub.y can be computed using a similar method.
[0157] If desired, the moment C of the force F exerted on the sensor 1 can be determined in step 13 on the basis of distributions of pressure detected by detection structures on opposite surfaces of the cavity. By way of an example,
Q.sub.N=γ(∇l+∇r+∇+∇d)
[0158] with ∇l,∇r, ∇u,∇d being the gradients of the forces 40 measured on each of the side surfaces of the cavity of the sensor. γ is a factor depending on the nature of the deformable medium 4 and on the dimensions of the sensor.
[0159] The set of parameters (α,β,σ,γ) can be determined during a calibration phase, during which the sensor is subjected to known stresses, which are compared with the measured forces. The calibration can be carried out in several ways. For example, a model, such as a linear or non-linear regression model, can be used in order to find the parameters that minimize an error criterion between the measurement and the model, with the error criterion being selected, for example, in accordance with the known Mean Square Error (MSE), Root Mean Square Error (RMSE), Mean Absolute Error (MAE), or other methods.
[0160] The method for determining the components of a force exerted on the sensor is not limited to the model described above, in particular if the detection surface of the sensor has a relatively complex shape. For example, a pre-trained neural network can be used to obtain the force applied onto the detection surface and determined as a function of the signals detected by the detection structures. If applicable, the neural network is trained beforehand during a calibration phase, as shown in step 19 of
[0161] In the case of a sensor comprising a matrix 9 of single detection cells 6, a single processing circuit 8 can process, for example, all the signals of the matrix 9 in order to compute, for example, the distribution of the one or more force(s) exerted on the detection surface S of the device, and/or the moment corresponding to said forces. This method is illustrated in
{right arrow over (Q)}.sub.t=Σ{right arrow over (r)}.sub.i×{right arrow over (F)}.sub.i
[0162] where the number of single sensors is added and the vector {right arrow over (r)}.sub.i denotes the position vector between the center of the single sensor cell i and the point relative to which the moment is computed, i.e. the point of application of the total force.
[0163] When the sensor comprises multi-point detection structures 3 with a matrix arrangement of electrodes resulting in a grid of measurement zones, as illustrated in
[0164] In the considered example, N denotes the number of electrodes disposed on a face of the detection structure 3, that is the number of columns in the grid, M denotes the number of electrodes disposed on the opposite face of the detection structure 3, that is the number of rows in the grid. As previously described, the intersection of the electrodes defines the measurement zones 5. In the first step 71 of the reading method, all the electrodes are grounded. The following steps are then repeated for i, which is an integer ranging between 1 and N: [0165] in step 72, powering the electrode i; and [0166] repeating, with j being an integer between 1 and M: [0167] in step 73, the electrode j is connected to the input of a reading circuit; [0168] in step 74, the signal is read on the measurement zone corresponding to the intersection of the electrodes i and j; and [0169] in step 75, the electrode j is grounded; and [0170] the electrode i is grounded.
[0171] This sequential reading method, by supplying each of the measurement zones 5 in turn, as illustrated in
[0172] A sensor according to the invention can be manufactured by following, for example, the steps of the method illustrated in
[0173] Of course, the invention is not limited to the examples described above.
[0174] For example, the detection of the pressures exerted on the detection structures 3 is not necessarily obtained by resistive measurement. It can be achieved, for example, by capacitive measurement, for example, by replacing the conductive material with a material with a high dielectric constant, and by subjecting the measurement electrodes to alternating voltages, for example, or by any other method suitable for measuring a capacitance.
[0175] The cavity can assume any shape, and any depth as required. For example, it can be very shallow. The dimensions of the corresponding sensor can vary from a few millimeters to a few centimeters by width and by length, for example, and the thickness is a few millimeters, for example.
[0176] The sensor also can be equipped to measure other quantities in addition to the force exerted on its detection surface. For example, it can comprise measurement means for estimating the temperature of an object exerting a force on its detection surface, in particular by virtue of a temperature sensor below the bottom surface of the cavity. A piezoelectric layer can be added in order to measure any vibrations or accelerations.
[0177] The sensor according to the invention can be used, among other things, for robotics applications, in particular within the context of the dexterous robotic handling of objects. For example, it allows the qualities for handling objects by robots to be improved, in particular for detecting and identifying slippage of these objects.
[0178] In other application examples, the sensor is integrated into a human-machine touch interface.