CONTACTLESS CUSTOMER ORDER PICK-UP PORTAL
20220185586 · 2022-06-16
Inventors
- William R. Boer (Wayland, MI, US)
- David Brumels (Jenison, MI, US)
- Rustin Fike (Rockford, MI, US)
- Veronique Cole (Greenville, MI, US)
- John Plantamura (Grand Rapids, MI, US)
Cpc classification
B65G1/1373
PERFORMING OPERATIONS; TRANSPORTING
B65G1/1376
PERFORMING OPERATIONS; TRANSPORTING
G07F9/023
PHYSICS
B65G1/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G1/137
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A contactless order dispensing system is provided for dispensing e-commerce orders to customers at a store without a person-to-person interaction. The dispensing system includes a customer access portal for presenting orders to the customer, preferably at an exterior location. A transportation system (e.g. conveyer system) transports orders from a storage buffer system to the customer access portal. The storage buffer holds customer orders until the customer arrives to retrieve them and may store portions of orders at different temperatures. The dispensing system includes a confirmation sensor system to verify whether a customer has retrieved their entire order or whether the customer has rejected one or more of the order items. The dispensing system provides the order to the customer within about two minutes of the customer indicating that they are at the access portal and ready for their order.
Claims
1. A contactless order dispensing system comprising: a customer access portal for presenting a customer order to a customer for retrieval by the customer; a transportation system in communication with said customer access portal for transporting a customer order to said customer access portal; a buffer in communication with said transportation system and configured to store a plurality of prepared customer orders until a particular one of the customer orders is requested by a corresponding customer at said customer access portal and to release that particular order when it is requested at said customer access portal; an order management system comprising a computer and configured to control said dispensing system; and a confirmation sensor in communication with said order management system and configured to verify that a customer has retrieved all contents of the particular order from said customer access portal.
2. The contactless order dispensing system of claim 1, wherein said transportation system comprises a conveyor system having at least one chosen from a roller conveyor system, a segmented belt on roller system, a belt conveyor system, and a right-angle transfer system.
3. The contactless order dispensing system of claim 2, wherein a majority of the plurality of customer orders are transported within a receptacle such that the receptacle is transported by said conveyor system and the customer order is presented to the customer at said customer access portal in the receptacle.
4. The contactless order dispensing system of claim 2, wherein said conveyor system is configured to accumulate and sequence multiple customer orders and portions of customer orders at said customer access portal.
5. The contactless order dispensing system of claim 1, wherein said buffer comprises a plurality of temperature zones for storing respective portions of a customer order at different required temperatures until the customer order is requested at said customer access portal, wherein each portion of the customer order is released from its respective temperature zone of said buffer such that all of the portions of the customer order arrive at said customer access portal simultaneously.
6. The contactless order dispensing system of claim 1, further comprising a customer user interface in communication with the order management system, said customer user interface comprising a customer input device for receiving a customer input indicating that the customer is ready to retrieve their order, wherein, upon receiving the customer input at said customer user interface, said order management system instructs said buffer to release that particular customer order and said transportation system to subsequently transport the customer order from said buffer to said customer access portal.
7. The contactless order dispensing system of claim 6, wherein said confirmation sensor is further configured to confirm if an item is present at said customer access portal after a customer has indicated at said customer user interface that they have intentionally left an item in said customer access portal.
8. The contactless order dispensing system of claim 1, further comprising a customer alert device to notify the customer if they have left an item in said customer access portal.
9. The contactless order dispensing system of claim 1, wherein said buffer comprises at least one chosen from an automated storage and retrieval system and a manual storage and retrieval system.
10. The contactless order dispensing system of claim 1, wherein said dispensing system, upon receiving instructions from the customer that they are ready to retrieve their order, is operable to retrieve the particular customer order from said buffer and present it to the customer at said customer access portal in about two minutes or less.
11. The contactless order dispensing system of claim 1, wherein said dispensing system comprises a plurality of said customer access portals in spaced arrangement and said transportation system comprises a sortation system to direct particular orders to corresponding customers at respective ones of said plurality of customer access portals.
12. The contactless order dispensing system of claim 1, wherein said transportation system comprises an automated mobile robot to transport an order from said buffer to said customer access portal.
13. A contactless order dispensing system for an order fulfilment facility that comprises an order management system having a computer, said dispensing system comprising: a customer access portal for presenting a customer order to a customer in a contactless manner in which the customer is not required to interact directly with any human; an automated buffer configured to store a plurality of prepared customer orders until a particular one of the customer orders is requested by a corresponding customer at said customer access portal and to release that particular order when it is requested at said customer access portal; a transportation system operable to transport a customer order between said buffer and said customer access portal, said transportation system comprising at least one chosen from a conveyor system and an autonomous mobile robot; and a customer user interface in communication with the computer of the order management system and comprising a customer input device for receiving a customer input indicating that a customer is ready to retrieve their corresponding customer order; wherein, upon receiving the customer input at said customer user interface indicating that the customer is ready to retrieve their corresponding customer order, the order management system controls said buffer to release the corresponding customer order and controls said transportation system to subsequently transport the corresponding customer order from said buffer to said customer access portal.
14. A method for contactless dispensing of an order to a corresponding customer, said method comprising: preparing a customer order within an order fulfilment facility; buffering the customer order in a storage buffer of an order dispensing system until the corresponding customer arrives to pick-up the order, the storage buffer configured to store and buffer a plurality of prepared customer orders; receiving an instruction that the corresponding customer has arrived to retrieve the customer order; transporting the customer order from the storage buffer with a transportation system; receiving the customer order from the transportation system at a customer access portal; dispensing the customer order to the customer with the customer access portal in a manner such that the customer is not required to have direct contact with another human; and confirming that the customer has retrieved the entire order from the customer access portal with a confirmation sensor proximate the customer access portal.
15. The method for contactless dispensing of claim 14, wherein said buffering the order in a storage buffer comprises storing portions of items of the customer order in different temperature zones of the storage buffer based on respective temperature storage requirements of different types of items present in the customer order.
16. The method for contactless dispensing of claim 14, wherein the order dispensing comprises an order management system having a computer in communication with the confirmation sensor, wherein said confirming that the customer has retrieved the entire order comprises the computer receiving data from the confirmation sensor and determining, based on the data received from the confirmation sensor, whether the customer has retrieved the entire order from the customer access portal.
17. The method for contactless dispensing of claim 14, wherein said dispensing the customer order to the customer comprises opening an access door of the customer access portal that is positioned between the customer and the transportation system, and presenting the customer order to the customer at an opening defined by the open access door.
18. The method for contactless dispensing of claim 14, further comprising notifying a customer that an order item is present at the customer access portal and ready for retrieval.
19. The method for contactless dispensing of claim 14, further comprising receiving an instruction from the customer that they are rejecting at least one order item and confirming with the confirmation sensor that the rejected item is present at the customer access portal.
20. The method for contactless dispensing of claim 14, wherein said transporting the order from the storage buffer, said receiving the order at the customer access portal, and said dispensing the order to the customer are all performed in about two minutes or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Referring now to the drawings and the illustrative embodiments depicted therein, a contactless order dispensing system 10 for dispensing e-commerce orders to customers 12 without the need for interaction between the customer and a human associate (
[0024] Referring to the illustrative embodiment of
[0025] The access portal 14 includes a customer confirmation system, in the form of mechanical buttons 28, to allow the customer to confirm that they have completed retrieving their order or to indicate an issue with their order, such as indicating that an order item is damaged or is no longer wanted. While the confirmation system is illustrated as mechanical buttons 28 in
[0026] Referring to
[0027] The transfer conveyor 34 is positioned between the input conveyor 32, the access portal 14, and the discharge conveyor 36 (
[0028] A confirmation system may be provided to inspect the tote 40 to confirm that it is empty, or if the customer has indicated that they are rejecting an item (such as by entering an input at the user interface 24), that the tote contains something. The confirmation sensor may utilize various sensors or scanners, such as ultrasound, optical sensors, label scanners, etc. to inspect the tote that is present in the order dispenser 26. Optical sensors may create a two-dimensional or three-dimensional point map of the tote 40 and/or items present in the tote 40 to confirm whether the tote is empty or not. If the customer indicates that they are rejecting an item and if the confirmation system senses that an item is present in the tote, the order management system may assume that the present item is the item that the customer has indicated that they are rejecting. Optionally, the confirmation system may include a scanner, such as a barcode scanner or the like, to identify the particular item that is present in the tote. The order management system may confirm that the item, which the customer rejected, matches the item that is present in the tote. The order management system confirms that the tote status matches the expected status before proceeding. For example, the tote status and expected status match if the customer has indicated that they have completed picking up their order without indicating a rejected item and the confirmation sensor confirms that the tote is empty. For another example, the tote status and expected status match if the customer has indicated that they have completed retrieving their order and have rejected an item and the confirmation sensor confirms that something is present in the tote. If the tote and expected statuses match, a light curtain or similar sensor will activate above or otherwise proximate the order dispenser 26 to determine if the safety door is clear. If the safety door is clear, it will close automatically. Subsequent order totes for the customer's order index into the pickup position at the order dispenser 26 and the cycle repeats until the customer has picked up the entirety of their order. The dispensing system 10 may include a customer alert device to notify the customer if they have left an item in the access portal 14 by mistake.
[0029] For example, totes 40 index forward through the accumulation positions on the input conveyor 32 until they reach the first RAT 46a. The first tote to arrive at the first RAT 46a is immediately diverted sideways onto the second RAT 46b which immediately diverts the tote onto the single motorized roller or belt section. The indexing system indexes the tote in the pick-up position and the locking device retains the tote in the order dispenser. Once the tote 40 is in position in the order dispenser 26, the order dispenser safety door opens automatically to allow the customer to retrieve their order items from the tote 40. Once the customer indicates that they have completed retrieval of their order (by pressing one of the buttons 28, see
[0030] The input conveyors 32 and discharge conveyors 36 may be inclined, declined or level such that the conveyor system 16 can be positioned at various heights to meet the access portal 14. Likewise, the access portal 14 may be configured at different heights as necessary to meet customer requirements and preferences, such as at wheelchair accessible heights as determined by the American with Disabilities Act (ADA) requirements, standing height, or vehicle trunk height, etc. While the transportation system of the illustrated embodiment of
[0031] The sorter 30 and return conveyor 38 are connected with and in transport communication with an automated storage buffer 18, in the form of an automated storage and retrieval system (ASRS), that stores picked or completed customer orders until the customer arrives to retrieve their order. In order to provide fast service to customers 12 as they arrive at the store, the pick system 48 in the store begins picking the order, typically, as soon as the customer submits their order. The pick system 48 includes one or more order picking workstations 49, such as goods-to-person (GTP) workstations or goods-to-robot (GTR) workstations, at which operators pick order items into totes 40. Once the pick system 48 has picked the full order, the order tote 40 (or multiple totes for large orders or for orders containing different types of items, which will be discussed in further detail below) is transported to the storage buffer 18. The order management system controls the storage buffer 18 to position the filled order totes 40 inside the storage buffer 18 and to release order totes 40 to the access portal 14 once the customer 12 has arrived and instructed the dispensing system 10 that they are ready to retrieve their order.
[0032] Due to the nature of goods that a customer typically orders from a grocery store, it may be necessary to provide multiple temperature zones within the storage buffer 18 to maintain freshness and quality of the order items during the time between the customer placing the order and the customer retrieving the order. As illustrated in
[0033] While the ASRS racks 50 of storage buffer 18 are described above and illustrated in
[0034] Preferably, the time required to release the customer order from the storage buffer 18, transport the order to the access portal 14, and ultimately present the order to the customer at the order dispenser 26 is less than ten (10) minutes, and more preferably less than five (5) minutes, and most preferably less than two (2) minutes.
[0035] As illustrated in
[0036] Referring to the illustrative embodiment of
[0037] Buffering 106 the order in a storage buffer 18 may include separating portions of the customer order and storing each portion in different temperature zones of the storage buffer as required for the different items in the order (e.g. ambient temperature zone 52, chilled temperature zone 54, and frozen temperature zone 56). The storage buffer 18 includes an automated storage and retrieval system store and buffer the order after it is filled in the pick system 48. Confirming 120 that the customer has retrieved their entire order is performed by an order management system that includes a computer and a confirmation system or sensor located proximate the access portal 14.
[0038] Dispensing 116 the order to the customer includes opening an order dispenser safety door between the customer 12 and the conveyor system 16 and presenting the order to the customer at the order dispenser 26 opening defined by the open safety door. The method 100 may notify the customer with an alert device, such as an audible signal or a light, that an order item is present at the access portal 14 and ready for retrieval. For example, the alert device may illuminate in the event that an item is left in a tote at the access portal 14 for an extended period of time without an indication from the customer that they are rejecting that item. The method 100 may also include receiving an instruction from the customer that they are rejecting at least one order item and the method 100 confirming that the rejected item is present at the access portal 14. The method 100 may utilize a scanner, camera, or ultrasound sensor to determine that the rejected item (or any item) is present at the access portal 14.
[0039] Preferably releasing 112 the order and transporting 114 the order from the storage buffer 18, receiving and dispensing 116 the order at the access portal 14 and dispensing the order to the customer are all performed in ten (10) minutes or less, and more preferably in five (5) minutes or less, and most preferably in two (2) minutes or less.
[0040] Thus, the present invention provides a contactless order dispensing system and method for dispensing an e-commerce order to a customer without the customer interacting with a human associate. The dispensing system includes a customer access portal, a storage buffer, and a transportation system to transport orders from the storage buffer to the access portal. The storage buffer receives filled orders from an order fulfillment facility that is on-site at the store location and releases the stored customer order when the customer has arrived at the store. The storage buffer includes multiple temperature zones to store portions of the customer order at different required temperatures. The customer access portal presents the order (or portions of the order) to the customer an exterior of the store location. The dispensing system includes a confirmation sensor system at the access portal to verify whether a customer has retrieved their entire order or whether the customer has rejected one or more of the order items and left the rejected item(s) in the tote. The dispensing system is capable of providing the order to the customer within about two minutes of the customer arriving at the access portal.
[0041] Changes and modifications in the specifically described embodiments can be carried out without departing from the principles of the present invention which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.