METHOD FOR CONVERTING INANIMATE OBJECT TO SMALL-SCALE ROBOT ON-DEMAND
20220184360 · 2022-06-16
Inventors
Cpc classification
C09J189/00
CHEMISTRY; METALLURGY
A61M37/00
HUMAN NECESSITIES
C09J129/04
CHEMISTRY; METALLURGY
A61M2037/0007
HUMAN NECESSITIES
H01F41/16
ELECTRICITY
C09J129/04
CHEMISTRY; METALLURGY
C08L89/00
CHEMISTRY; METALLURGY
A61M31/00
HUMAN NECESSITIES
C08L89/00
CHEMISTRY; METALLURGY
A61M2207/00
HUMAN NECESSITIES
International classification
A61M31/00
HUMAN NECESSITIES
A61M37/00
HUMAN NECESSITIES
C09J129/04
CHEMISTRY; METALLURGY
C09J189/00
CHEMISTRY; METALLURGY
Abstract
This invention provides parasitic millirobots that can effectively adapt to an unstructured environment and coherently interact with diverse objects in order to fulfil various application needs. Particularly, a minimalist millirobot construction strategy by splashing composited agglutinate magnetic spray (M-spray) is adopted, which is capable of self-turning multifarious milli-/centi-objects into parasitic millirobots on-demand. Through taking full advantage of the objects' inherent structure and a covered thin drivable film, the M-spray demonstrates superior handling (from 1-D to 3-D structures) and loading capabilities (up to thousand-fold and hundred-fold of its volume and weight, respectively) while with neglectable size increment (as low as 1%) to target. Moreover, benefitting from peculiarities of online reprogramming and controllable disintegration, the parasitic millirobots can rewrite its locomotion mode according to the task and disintegrate themselves after mission accomplished, offering high adaptivity and compatibility for in vivo biomedical applications. Methods for conversion and fabrication thereof are also provided.
Claims
1. A self-adhesive, highly viscous and wettable spray composition for fabricating one or more small-scale robots from one or more inanimate objects of one-dimensional to three-dimensional configurations on-demand, said composition comprising: one or more curable adhesive materials; and a plurality of drivable materials, the one or more curable adhesive materials, upon exposure to one or more stimuli, forming a highly viscous paste to splash in one or more splashing regions on a surface of a substrate with which the composition is in contact, and after said composition being cured, further increasing mechanical strength of the cured composition while preventing detachment of the cured composition from said substrate; the plurality of drivable materials, upon exposure to one or more stimuli and prior to curing of the composition, being aligned to have an oriented actuation direction either perpendicularly to a deformable direction of the one or more small-scale robots or in parallel to a longest planar axis of a drivable thin film formed on the substrate surface from the cured composition.
2. The composition of claim 1, wherein the one or more curable adhesive materials comprise one or more adhesive polymers to form a highly viscous polymer paste; the one or more drivable materials comprise a plurality of magnetic-responsive metal particles being aligned to have an oriented magnetization axis by magnetic field wherein a first adhesive polymer, the plurality of magnetic-responsive particles and a second adhesive polymer are in a mass ratio of 1:8:11.
3. The composition of claim 2, wherein the first adhesive polymer and the plurality of magnetic-responsive particles are doped into a solution of the second adhesive polymer at room temperature, followed by atomization into droplets for forming the drivable thin film in the one or more splashing regions on the surface of the substrate of the one or more inanimate objects.
4. The composition of claim 2, wherein the first adhesive polymer is gluten.
5. The composition of claim 2, wherein the magnetic-responsive particles are iron particles.
6. The composition of claim 2, wherein the second adhesive polymer is polyvinyl alcohol.
7. The composition of claim 1, wherein the substrate comprises polydimethylsiloxane, glass, paper, plastic, and wood, and wherein the surface of the substrate is flat, curved, or irregular.
8. The composition of claim 3, wherein the magnetic-responsive particles are aligned under exposure to an initial magnetic field such that the drivable thin film with the oriented magnetization axis is formed on the surface of the one or more inanimate objects on the substrate.
9. The composition of claim 8, wherein the initial magnetic field is in a magnitude of about 100 to 200 mT.
10. A method of fabricating one or more small-scale robots from one or more inanimate objects of one-dimensional to three-dimensional configurations on-demand, comprising: splashing the composition of claim 1 in one or more splashing regions on a surface of a substrate of the one or more inanimate objects at room temperature, wherein areas other than the splashing regions on the surface of the substrate are masked if there is more than one splashing region; applying an initial stimuli to the composition to align the one or more drivable materials to have an oriented actuation direction parallel to the direction of the applied initial stimuli; curing the composition to form the drivable thin film with an oriented actuation direction either perpendicular to a deformable direction of the one or more small-scale robots or parallel to a longest planar axis of the drivable thin film, wherein for the substrate surface with more than one splashing region the one or more small-scale robots are obtained by repeating said splashing, applying the initial stimuli to the composition, and curing the composition until all the splashing regions are cured followed by cutting the unmasked areas out from the substrate.
11. The method of claim 10, wherein the composition comprises a first adhesive polymer, the one or more drivable materials including a plurality of magnetic-responsive particles and a second adhesive polymer which are in a mass ratio of 1:8:11.
12. The method of claim 11, wherein the first adhesive polymer and the plurality of magnetic-responsive particles are doped into a solution of the second adhesive polymer at room temperature, followed by atomization into droplets for forming a thin film on the substrate of the inanimate objects.
13. The method of claim 12, wherein the first adhesive polymer is gluten.
14. The method of claim 12, wherein the magnetic-responsive particles are iron particles.
15. The method of claim 12, wherein the second adhesive polymer is polyvinyl alcohol.
16. The method of claim 10, wherein the substrate comprises polydimethylsiloxane, glass, paper, plastic, and wood, and wherein the surface of the substrate is flat, curved, or irregular.
17. The method of claim 11, wherein one of the stimuli is a magnetic field in a magnitude of about 100 to 200 mT.
18. A method for converting one or more inanimate objects into one or more three-dimensional small-scale robots on-demand in order to exert a diversity of locomotion in an unstructured environment, the method comprising: providing the one or more inanimate objects with a drivable thin film formed from the composition of claim 1 under exposure to the initial stimuli encapsulating the one or more inanimate objects.
19. The method of claim 18, further comprising: reprogramming topology order of the one or more drivable materials including a plurality of magnetic-responsive particles in the drivable thin film such that an initial oriented magnetization axis of the magnetic-responsive particles is re-aligned to a different orientation under a subsequent exposure to a second magnetic field which is stronger than the first magnetic field; and magnetically disintegrating the drivable thin film from the one or more small-scale robots under exposure to an oscillating magnetic field, wherein said second magnetic field is about 200 mT or more, and is applied in a direction perpendicular to that of the initial magnetic field during formation of the drivable thin film, and wherein said topology order of the plurality of the magnetic-responsive particles is reprogrammed by wetting the drivable thin film so that spacing between each of the plurality of magnetic-responsive particles in the drivable thin film increases before being exposed to the second magnetic field.
20. The method of claim 19, wherein said oscillating magnetic field applied to the one or more small-scale robots has an oscillating frequency of about 1 to 3 Hz in a magnitude of about 10 mT for about 2 to 4 minutes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Embodiments of the invention are described in more details hereinafter with reference to the drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0097] In the following description, systems and methods for and the likes are set forth as preferred examples. It will be apparent to those skilled in the art that modifications, including additions and/or substitutions may be made without departing from the scope and spirit of the invention. Specific details may be omitted so as not to obscure the invention; however, the disclosure is written to enable one skilled in the art to practice the teachings herein without undue experimentation.
[0098] It should be apparent to practitioner skilled in the art that the foregoing examples of the system and method are only for the purposes of illustration of working principle of the present invention. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed.
[0099] Raw Materials of M-Spray
[0100] The PVA with 87.0 to 89.0% degree of alcoholysis was bought from Aladdin Chemistry Co. Ltd. Gluten (wheat protein) was obtained from Mingzuotang fishing tackle Corporation. Iron micropowder [Spherical, aerodynamic particle sizer (APS) 6 to 10 μm, reduced, 99.5%] was purchased from Alfa Aesar. Water with a resistivity of 18.2 megohms.Math.cm at 25° C. was acquired from a Millipore Milli-Q system and was used for all solution preparations. The 10 wt % PVA solution was prepared under stirring at 500 rpm for 2 hours under 90° C. with a magnetic stirrer (RCT basic, German IKA Corporation). All chemicals with the purity of analytical reagent grade were used as received without further purification.
Preparation of Agglutinate M-Spray Composition and Characterization
[0101] The raw material for M-spray was composited by mixing or doping gluten and magnetic particles (MPs) with a 10 weight % (wt %) PVA solution in a mass ratio of 1:8:11 at room temperature. Then, the composited material was atomized into droplets and coated on the surface of target object at a speed of ˜1 m/s, and a thin colloidal-like film (˜500 μm) was formed as the merging of droplets in a few seconds (
[0102] Self-adhesive ability of the M-spray is endowed by the component of PVA and gluten. As illustrated in
[0103] To further demonstrate the adhesive ability of the M-spray, the M-spray was applied between two paper belts (contact area, 5 mm by 5 mm) and then separated them at a constant speed of ˜1 mm/s (
[0104] To further understand the paste-solid transition of M-spray, the effects of temperature, MP content, and PVA solution concentration on the curing process were studied by contrast experiments.
[0105] The Magnetization Characterization of M-Skin
[0106] To endow the controllable actuation, the random MPs in the agglutinate M-spray composition were aligned into orientated chains by applying a −100-mT directional magnetic field, in which the formed magnetic chains tend to coincide with the magnetic field lines. After thermal curing, a thinner, solidified magnetic film (˜100 to 250 μm) with an oriented easy magnetization axis was obtained on the surface of the inanimate object in several minutes, namely magnetic skin, or M-skin for short (
[0107] To quantitively evaluate the magnetization (magnetic moment density) of M-skin under different magnetic field strengths and MP mass fractions, the M-skin in a dimension of 10 mm by 10 mm by 0.2 mm was peeled off from the substrate carefully and its magnetization was measured by a vibrating sample magnetometer (DMS 1660, ADE Technologies) (
The Peeling Strength Test of M-Spray to Different Materials
[0108] The combining force between the M-spray and inanimate objects was evaluated by the peeling strength. In the test, the M-spray was daubed as a strip (25 mm by 50 mm) on the surface of different testing objects, including standard A4 paper (Double A, premium), wood (Cedar), PDMS (0.1 equivalent curing agents, Sylgard 184, Dow Corning), glass slide (catalog no. 7107, Sail brand), and plastic sheet (polyethylene). After the evaporation of excess water, the cured M-spray was peeled off along the long axis direction at a constant speed of 2.5 mm/s. The dynamometer (ELK-20, 0.01 N precision, Elecall Corporation) was used to obtain the average force during the peeling process.
The Fabrication Process of the M-Skin Millirobots
[0109] In general, the fabrication of the M-skin millirobot followed the same coating, magnetizing, and curing process. For a fully coated walking robot (
[0110] The multi-foot origami robot (
Disintegration Evaluation of M-Skin
[0111] The cured M-skin in still water could maintain stability but become disintegrable after applying magnetic agitation generated by the Helmholtz coil system. Here, the disintegration rate was defined as the ratio between the area of fragmentation and the original area of M-skin. Fragmentations with a size smaller than 2.5% of the origin area were considered as disintegrated. For the disintegration analysis of free M-skin, the size of M-skin was 5 mm by 5 mm, and the applied magnetic field had a strength of 10 mT and frequency from 0 to 5 Hz. To investigate the influences of different substrate surfaces on the M-skin disintegration, the M-spray with the same size of 5 mm by 5 mm was daubed to the different material substrates (table 1) under an applied magnetic field with a strength of 10 mT and a frequency of 1 Hz.
TABLE-US-00001 TABLE 1 Substrates used in the M-skin disintegration testing: Materials Size (mm.sup.3) Weight (g) Remarks Wood 10 × 10 × 5.0 0.4643 Cedar Paper 10 × 10 × 0.1 0.0085 A4 paper PDMS 10 × 10 × 0.7 0.0632 0.1 equivalent curing agents Glass 10 × 10 × 1.0 0.2681 CAT. NO. 7107, Sail brand Plastic 10 × 10 × 0.3 0.0323 Polyethylene
In Vivo Model Setup
[0112] This test aims to collect basic evidence for drug delivery function of the proposed millirobot in live animals. Four 8- to 12-week-old male New Zealand rabbits, weighing 1.8 to 2.1 kg, were obtained from Shenzhen Advanced Medical Services Co. Ltd. and randomly divided into four groups. No animal was excluded from this study. All rabbits underwent 8 hours of fasting treatment before the experiment. Both water feeding and anesthesia were maintained during the whole experiment process. Experiment group 1 was treated by oral administration of the constructed M-skin capsules containing 1.0-g glass bead particles (500 μm), and the same glass beads without M-skin capsules were orally delivered to control group 1. Experiment 2 was treated by the constructed M-skin capsules containing 0.05-g biological stain (Indigo carmine, Phygene Scientific, PH9195), and control group 2 was given the same amount of stain without M-skin capsules by oral delivery. The locomotion of M-skin capsule was achieved by magnetic field, and its position was detected by radiology imaging (DSA, CGO-2100, Wandong). Because of the harmfulness of radiology imaging, the magnetic actuation and imaging were conducted at intervals. After half an hour, the retention of glass beads in vivo (control group 1 and experiment group 1) was evaluated by ultrasound imaging (Philips EPIQ 7 ultrasound system), and the diffusion of biological stain (control group 2 and experiment group 2) was observed by collecting the stomachs after euthanasia.
Principle of Turning Inanimate Objects Into Millirobots
[0113] The roboticization of inanimate objects is realized by the directional magnetization of M-skin and the controllable actuation magnetic field. For an inanimate object with a soft or deformable structure, an easy magnetization axis of M-skin perpendicularly to the deformation direction was oriented to achieve a repeatable morphological change (
F.sub.fn+.sup.i+1.sub.iF.sub.x−.sup.i−1.sub.iF.sub.x+.sup.i−1.sub.iF.sub.z+m.sub.ig−.sup.i+1.sub.iF.sub.z−F.sub.Nn−F.sub.zi=m.sub.ia≠0; or
T.sub.yi+.sup.i−1.sub.iT.sub.y−.sup.i+1.sub.iT.sub.y−(μsin θ.sub.i−cos θ.sub.i)F.sub.Nnr.sub.i=J{umlaut over (θ)}.sub.i≠0,
where r.sub.i(i=1, . . . , M) is the distance between contact line c.sub.n and mass center m.sub.i of the i.sub.th part of robot, μ is friction coefficient, θ.sub.i is the angle between line c.sub.n-m.sub.i and horizontal direction, F.sub.Nn,F.sub.fn are supporting force and friction force from the ground, and T.sub.yiF.sub.xi, F.sub.zi are magnetic moment and pulling forces along Y axis, X axis, Z axis, respectively. .sup.i−1.sub.iT.sub.y, .sup.i−1.sub.iF.sub.x, .sup.i−1.sub.iF.sub.z are explaining equivalent moment to m.sub.i and forces exerted by m.sub.i−1 part, and .sup.i+1.sub.iT.sub.y, .sup.i+1.sub.iF.sub.x, .sup.i+1.sub.iF.sub.z are equivalent moment to m.sub.i and forces exerted by m.sub.i+1 part, respectively (
[0114] To explain the above model and exhibit the versatility of M-spray in turning diverse objects into millirobots,
TABLE-US-00002 TABLE 2 The performance evaluation summary of different motion modes under diverse surface conditions: Motion performance evaluation Locomotion mode Glass Ice Skin Wood Sand Reptile crawling Medium Medium Good Medium Medium Multi-foot crawling Medium Medium Good Good Good Curved-film Good Good Medium Medium Poor walking Pipe rolling Medium Poor Good Good Good Stick slipping Medium Medium Medium Poor Poor Capsule flipping Medium Medium Good Good Good
[0115] The strategy of turning inanimate objects into M-skin millirobots fully uses the structure of the objects, leading to several advantages in adaptivity, miniaturization, and efficiency. As the comparison curves show in
[0116] In practice, the reprogramming of the easy magnetization axis in the M-skin with 40% MP mass friction can always be ensured in 5 min as long as the magnetic field strength is sufficient, i.e., larger than 200 mT, based on our experiment trials (
[0117] The on-demand reprogramming ability endows an M-skin millirobot with high adaptivity to achieve diverse locomotion. To demonstrate this, a simple reptile millirobot (28) was constructed by coating M-spray on three sections of a plastic belt (
Magnetic-Induced Disintegration
[0118] The cured M-skin has good stability in still water or under a static magnetic field due to the low solubility of PVA at normal temperature (
[0119] To further understand the disintegration process, the effect of mass fraction and pH value on the disintegration speed was evaluated. Because gluten can enhance the mechanical property of an M-skin and PVA can endow an M-skin with better film-forming ability and adhesiveness, both a lower mass fraction of gluten and a lower concentration of PVA solution will accelerate disintegration (
[0120] Regarding the effect of pH value, the swelling and disintegrating process of M-skin are accelerated when the acidity is enhanced because the weak hydrogen bonds between PVA chains will be replaced by the strong hydrogen bonds between PVA chains and hydrogen ions (
TABLE-US-00003 TABLE 3 The swelling and disintegration of M-skin without magnetic oscillation under different environmental temperature and pH: Temperature Time (s) (° C.) State pH 1 pH 4 pH 7 pH 10 pH 13 Room Full Swelling 320 ± 26 394 ± 48 431 ± 52 485 ± 33 666 ± 50 Temperature Disintegration 1480 ± 83 4480 ± 703 6260 ± 600 8700 ± 950 Never (20° C.) Body Full Swelling 148 ± 18 311 ± 31 376 ± 36 422 ± 36 467 ± 43 Temperature Disintegration 620 ± 91 3040 ± 682 4820 ± 330 6386 ± 388 10400 ± 916 (37° C.)
TABLE-US-00004 TABLE 4 The swelling and disintegration time of cured film composed of different materials without magnetic oscillation: Material Time (s) Composition State pH 1 pH 4 pH 7 pH 10 pH 13 PVA Solution Full Swelling 168 ± 39 256 ± 50 350 ± 38 416 ± 85 477 ± 48 Disintegration 3500 ± 641 4486 ± 280 5386 ± 1120 7560 ± 1101 Never 40% Fe in PVA Full Swelling 93 ± 20 199 ± 50 266 ± 44 315 ± 33 358 ± 13 Solution Disintegration 760 ± 124 3040 ± 307 4300 ± 283 5780 ± 510 Never 40% Fe and 10% Full Swelling 320 ± 26 394 ± 48 431 ± 52 485 ± 33 666 ± 50 gluten in PVA Disintegration 1480 ± 183 4480 ± 703 6260 ± 600 8700 ± 950 Never Solution
M-Skin-Covered Catheter For On-Demand Active Navigating
[0121] The catheter is a widely used tool to treat diseases or to perform surgical procedures in the body cavity, duct, or vessel. Because of its thin and flexible structure, the insertion is usually conducted passively, and the corner crossing is very challenging in practice. Here, an M-skin catheter was constructed with active steering and navigating abilities by coating M-spray (thickness, ˜150 μm; length, 8 mm) on the existing flexible catheter head end (diameter, 1 mm) followed by an axial magnetization (
[0122] To demonstrate the active guidance ability of the M-skin catheter, the thrombus in a narrow blood vessel model (minimum diameter, 4 mm and maximum diameter, 9 mm) with a 120° branch corner was targeted. As illustrated in
[0123] Benefiting from the features of on-demand fabrication and reprogramming, our method can also set more than one coating region to construct the multi-point M-skin catheter flexibly. Different from the conventional magnetic steering catheter whose turning radius depends on the length of flexible section and the constraints from inner walls of working space, the multi-point M-skin catheter can achieve various sets of steering by programming the easy magnetization axis of each coating section (
M-Skin-Covered Capsule For Active Delivery
[0124] An active drug delivery system demonstrates many advantages in disease treatment over traditional pills because of its higher local drug concentration and enhanced retention in the gastric mucous layer (33). Effective transportation of cargo containing drugs in multiple environments (dry, wet, flat, and pleated surface) would promote clinical applications. For instance, the stomach is relatively “dry” when empty but will become “wet” when full of food, water, and gastric juice. Moreover, if the lesion (e.g., stomach ulcer) is at the top of the stomach where liquid media cannot reach it easily due to gravity, a robot that can work at such environment could help. Compared with existing drug delivery systems (33-35), which are usually designed to work in liquid media (gastric juice and blood), our M-skin millirobot could achieve effective locomotion on different surfaces and in different media. That makes it a useful tool for the task in complex cavities, such as esophagus, stomach, and intestine. Moreover, the controllable disintegration property of the covered M-skin endows existing pills with an ability to release on demand, for instance, only releasing in the infection region rather than scattering randomly in the whole organ.
[0125] To demonstrate the adaptive locomotion and controllable drug releasing ability, a nondeformable ellipsoidal capsule was converted into an M-skin millirobot by coating it with M-spray. The capsule shell was cut into two halves and agglutinated with M-spray to achieve controllable drug release by disintegrating the M-skin. As illustrated in
In Vivo Demonstration in Rabbit Stomach Model
[0126] To further verify the feasibility and effectiveness of an M-spray-enabled millirobot for biomedical applications, an in vivo drug delivery test was conducted in the rabbit stomach using the M-skin capsule. As illustrated in
[0127] Owing to the covering of M-skin, the capsule in the stomach can be detected by radiology imaging [digital subtraction angiography (DSA), CGO-2100, Wandong], the position and orientation of which can then be used as a feedback for the robot actuation by magnetic field. As the time-lapse radiology images (from experiment group 1) in
DISCUSSION
[0128] Constructing a robot that can effectively adapt to different environments and interact with diverse objects is a grand challenge in robotics. Considering that target objects usually vary from each other in size, shape, and structure, it is challenging to develop an end effector or robot to handle all cases. Moreover, for the tasks in limited space, e.g., object transportation, the acceptable size increment superposed to the target is strictly limited, which raises higher demand for the robot design at small scale.
[0129] A simple fabrication process for on-demand milli-robots is therefore provided herein. The present invention leverages the adhesiveness and wetting ability of M-spray to turn a variety of milli-objects into millirobots regardless of the surface condition, e.g., flat or curve and hydrophilic or hydrophobic. Because the M-skin only accounts for a small volume ratio, it is able to preserve the original size, morphology, and structure of covered objects. Because the structure of an inanimate target is fully used for locomotion, the constructed robot demonstrates high working efficacy and loading ability, which can reach up to thousand-fold of its own volume and hundredfold of its own weight. Moreover, our millirobots are also reprogrammable and can demonstrate multimodal locomotion, thus enabling our robots to better adapt to various environments. Note that the M-spray is unharmful to the host owing to its disintegrable properties. The strategy of turning inanimate objects into moveable millirobots on demand can quickly realize the effective object operation, offering potentials for manipulation, transportation, and delivery in unpredictable, limited spaces.
[0130] The foregoing description of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations will be apparent to the practitioner skilled in the art.
[0131] The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated.
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