Functional Composite Material Textile Structure and the Manufacturing Method Thereof

Abstract

The present invention relates to a composite material textile structure and the manufacturing method thereof. The antistatic protective metal layer can be stably adhered to the fabric layer. The adhesive layer is a moisture cured hot melt adhesive. The hot melt adhesive will become sticky after heating and will be cured by moisture. The waterproof and breathable wear resistant thin film layer is a hydrophilic film material. The inner surface of the waterproof and breathable film layer is attached to the lower surface of the metal layer via the adhesive layer. The waterproof and breathable film layer can be fixed on the metal layer to offer wear and scratch resistance. The printed layer includes a plurality of protruding printed patterns and is configured on the outer surface of the waterproof and breathable wear resistant thin film layer.

Claims

1. A functional composite material textile structure, including: a surface fabric layer; an antistatic protective metal layer, which includes an upper surface and a lower surface relative to each other, wherein, the upper surface is adhered to the fabric layer; an adhesive layer, said adhesive layer being a moisture cured hot melt adhesive, which will become sticky after heating and will be cured by moisture; a waterproof and breathable wear resistant thin film layer, being a hydrophilic film material, the inner surface of the waterproof and breathable film layer being attached to the lower surface of the metal layer via the adhesive layer; and a printed layer, including a plurality of protruding printed patterns and configured on the outer surface of the waterproof and breathable wear resistant thin film layer.

2. The functional composite material textile structure defined in claim 1, wherein the material of said adhesive layer is any of acrylic adhesive, hot melt adhesive, epoxy, or their combinations.

3. The functional composite material textile structure defined in claim 1, wherein the material of said antistatic protective metal layer is any of aluminum, gold, silver, copper, zinc, cobalt, nickel, iron, tin, peqieen, platinum or their alloys.

4. The functional composite material textile structure defined in claim 1, wherein the material of said hydrophilic film is any of PU film material, TPEE film material, or their combinations.

5. A functional composite material textile structure and the manufacturing method thereof, first uses a weaving equipment to form a polyester fiber and a regenerated polyester fiber into a fabric, which is dyed and washed using a dyeing and finishing equipment, then the surface fabric layer after dyeing and finishing is fed into a set-stretching equipment and added with water repellent agent for the heating process to form a surface fabric layer; then, a metal evaporator forms an antistatic protective metal layer on a plane release film using an evaporation equipment, so that said antistatic protective metal layer comprises a metal surface and a release film; then, a laminating equipment that is configured behind said set-stretching equipment and said evaporation equipment to attach the surface fabric layer to the metal surface of said antistatic protective metal layer with an adhesive layer so that said release film is detached from said metal surface to form a metal evaporated fabric, and said metal evaporated fabric is attached with a waterproof and breathable wear resistant thin film layer to form a metal evaporated protective fabric, then the outer layer of said metal evaporated protective fabric is attached with a printed layer so as to form a functional composite material textile structure.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 is a schematic view of the functional composite material textile structure according to the invention.

[0019] FIG. 2 is a sectional view of the functional composite material textile structure according to the invention.

[0020] FIG. 3 is a layer-by-layer structural view of the functional composite material textile structure according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0021] For better understanding of the objects, technical solutions and advantages of the present invention, further detailed descriptions are provided below with reference to a preferred embodiment of the invention. It is to be noted, however, that the embodiment is not intending to limit the scope of the invention. Any modification, equivalent substitution, and improvement without departing from the spirit and principle of this invention should be covered in the protection scope of the invention. It is apparent that those skilled in the art can make various modifications and variations to the present invention using common technical knowledge and means in the related field.

[0022] The technical features of the present invention are described below based on a preferred embodiment and with reference to the accompanying drawings to provide an insight into the present invention.

[0023] The present invention is a functional composite material textile structure and the manufacturing method thereof. FIGS. 1 to 3 respectively show a schematic view, a sectional view, and a layer-by-layer structural view of the functional composite material textile structure and the manufacturing method thereof according to the invention. It is made up of a surface fabric layer (2), an antistatic protective metal layer (3), an adhesive layer (4), a waterproof and breathable wear resistant thin film layer (5) and a printed layer (6). The surface fabric layer (2) is a fabric structure. The antistatic protective metal layer (3) is an aluminum metal film layer, including an upper surface (31) and a lower surface (32) relative to each other. It is adhered to a release film by means of evaporation, and then, through a moisture cured hot melt adhesive, its upper surface (31) is attached to a lateral surface of the surface fabric layer (2). Then, the lower surface (32) of the antistatic protective metal layer (3) is attached to a waterproof and breathable wear resistant thin film layer (5) via the adhesive layer (4). The adhesive layer (4) is a moisture cured hot melt adhesive. The hot melt adhesive will become sticky after heating and will be cured by moisture, so that it can tightly bond the antistatic protective metal layer (3) and the waterproof and breathable wear resistant thin film layer (5) together. The waterproof and breathable wear resistant thin film layer (5) is a hydrophilic film material. The hydrophilic film material is a PU film material or TPEE film material, having waterproof and breathable properties, and capable of preventing bacteria or virus from invading the fabric. The printed layer (6) includes a plurality of protruding printed patterns and is configured on the outer surface of waterproof and breathable wear resistant thin film layer (5). When the user's skin touches the textile, it will directly touch the plurality of protruding printed patterns, and the user will feel comfortable. Hence, the present invention is a functional composite material textile structure having antistatic, antimicrobial, waterproof, breathable, comfortable and scratch resistant effects.

[0024] A functional composite material textile structure and the manufacturing method thereof uses a weaving equipment to form a polyester fiber and a regenerated polyester fiber into a fabric, which is dyed and washed using a dyeing and finishing equipment, then the surface fabric layer (2) after dyeing and finishing is fed into a set-stretching equipment and added with water repellent agent for the heating process to form a surface fabric layer (2); then, a metal evaporator forms an antistatic protective metal layer (3) on a plane release film using an evaporation equipment, so that said antistatic protective metal layer (3) comprises a metal surface and a release film; then, a laminating equipment that is configured behind said set-stretching equipment and said evaporation equipment to attach the surface fabric layer (2) to the metal surface of said antistatic protective metal layer (3) with an adhesive layer (4) so that said release film is detached from said metal surface to form a metal evaporated fabric, and said metal evaporated fabric is attached with a waterproof and breathable wear resistant thin film layer (5) to form a metal evaporated protective fabric, then the outer layer of said metal evaporated protective fabric is attached with a printed layer (6) so as to form a functional composite material textile structure (1).

[0025] Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.

[0026] To summarize, the embodiment of the present invention can truly achieve the expected effects. The detailed structure disclosed in the invention are not seen in similar products, or disclosed before the application of this invention. As such, according to the provisions and requirements of the Patent Law, an application for patent is submitted herein. Your audit and approval will be highly appreciated.