Apparatus for determining reactant purity
11362351 · 2022-06-14
Assignee
Inventors
- Michael John Provost (Loughborough, GB)
- Kevin M. Kupcho (Loughborough, GB)
- Simon Edward Foster (Loughborough, GB)
- Ashley James Kells (Loughborough, GB)
Cpc classification
Y02P90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B90/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04447
ELECTRICITY
H01M2250/10
ELECTRICITY
H01M8/04992
ELECTRICITY
H01M8/04455
ELECTRICITY
H01M8/249
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2250/00
ELECTRICITY
International classification
H01M8/04992
ELECTRICITY
Abstract
An apparatus (10) configured to determine reactant purity comprising: a first fuel cell (11) configured to generate electrical current from the electrochemical reaction between two reactants, having a first reactant inlet (13) configured to receive a test reactant comprising one of the two reactants from a first reactant source (7, 5, 16); a second fuel cell (12) configured to generate electrical current from the electrochemical reaction between the two reactants, having a second reactant inlet (14) configured to receive the test reactant from a second reactant source (5); a controller (20) configured to apply an electrical load to each fuel cell and determine an electrical output difference, OD.sub.t, between an electrical output of the first fuel cell (11) and an electrical output of the second fuel cell (12), and determine a difference between a predicted output difference and the determined electrical output difference, OD.sub.t, the predicted output difference determined based on a historical output of difference and a historical rate of change in said output difference determined at an earlier time, said controller (20) configured to provide a purity output indicative of the test reactant purity at least based on the difference between the predicted and determined output difference.
Claims
1. A reactant distribution method comprising: a reactant distribution system configured to receive a reactant purity indicator from each of a plurality of sensors located at geographically disparate reactant use locations; a location associated with each indicator from each of the plurality of sensors with reference to a reactant distribution network configured to supply reactant to the reactant use locations; the reactant distribution system adapted to reconfigure the reactant distribution network and/or disable the use of reactant at one or more reactant use locations in response to a received indicator that is representative of poor reactant purity from a particular reactant use location based on the location of said particular reactant use location in the reactant distribution network; and a controller configured to determine an electrical output difference, OD.sub.t, between an electrical output of a first fuel cell and an electrical output of a second fuel cell, and determine a difference between a predicted output difference and the determined electrical output difference, OD.sub.t, the predicted output difference determined based on a historical output difference and a historical rate of change in the output difference determined at an earlier time, and the controller configured to provide the reactant purity indicator from each of the plurality of sensors based on the difference between the predicted and determined output difference.
2. The method according to claim 1, wherein the reactant distribution system is configured to reconfigure the reactant distribution network by inhibiting the distribution of reactant to part of the reactant distribution network downstream of a dispensing location from which the reactant purity indicator of poor reactant purity is received.
3. The method according to claim 2, wherein the reactant distribution system is configured to provide a valve close signal, in real time, for actuation of a valve in the reactant distribution network to prevent a flow of reactant along a distribution conduit downstream of the dispensing location from which the reactant purity indicator of poor reactant purity is received.
4. The method according to claim 2, wherein the reactant distribution system is configured to provide a signal, in real time, to prevent distribution of reactant from a batch of reactant to a reactant dispensing location(s) downstream along a predetermined route from the dispensing location from which the reactant purity indicator of poor reactant purity is received and which also received reactant from said batch of reactant.
5. The method according to claim 1, wherein the reactant distribution system is configured to disable the use of reactant at one or more reactant use locations by being configured to, using the reactant distribution network, identify one or more reactant use locations that received reactant from a common reactant source as the particular reactant use location and provide for the disablement of said identified reactant use locations.
6. The method according to claim 5, wherein the reactant distribution system is configured to provide an inhibition signal to one or more of the identified reactant use locations to inhibit the use of reactant received from the common reactant source.
7. The method according to claim 2, wherein the reactant distribution system is configured to provide an alternate supply signal to reconfigure the reactant distribution network such that the reactant dispensing locations located in the part of the reactant distribution network downstream of the dispensing location from which the reactant purity indicator of poor reactant purity is received and/or the identified reactant use locations, are supplied with reactant from a different part of the reactant distribution network.
8. The method according to claim 7, the method wherein the controller is configured to provide a purity output indicative of a test reactant purity at least based on a difference between a predicted test reactant output and determined test reactant output difference.
Description
DESCRIPTION OF THE DRAWINGS
(1) There now follows, by way of example only, a detailed description of one or more embodiments of the invention with reference to the accompanying drawings, in which;
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) An apparatus for determining reactant purity 10 is shown in
(7) The apparatus may also determine the purity of other reactants, such as an oxidant. Fuel cells may utilise atmospheric air as the oxidant and accordingly, the apparatus may be used to assess air purity. This is advantageous, as the apparatus may be configured to provide information on changes in fuel and/or air purity.
(8) The apparatus uses a configuration of at least two fuel cells in order to monitor reactant purity. An advantage of using fuel cells to determine the reactant purity is that it is relatively inexpensive compared to existing elemental analysis apparatus and methods. Another advantage of a fuel cell based purity monitoring system is that, by their very nature, the fuel cells performing the purity monitoring can readily be configured to be sensitive to exactly the same contaminants that are harmful to operation of a primary fuel cell stack with which the purity monitor can be associated.
(9)
(10) In other embodiments the inlet 13 may connect to a separate pure hydrogen fuel source 7 (shown in dashed lines in
(11) The fuel cells 11 and 12 comprise portable consumer fuel cell power supplies that are configured to receive a replaceable source of fuel. The use of consumer units in the purity determination apparatus is cost effective and, given that such units may be mass produced, they typically have good uniformity in their performance. Rather than receive the fuel from a replaceable fuel source, the fuel cells 11 and 12 are configured to receive the supply from the fuel source 16 comprising the purifier and the fuel source 5 respectively.
(12) A calibration valve 31 enables both fuel cells 11 and 12 to be fed with the same reactant, which in this embodiment is the purified or pure hydrogen. The calibration valve 31 may be actuated such that the fuel cell 12 receives pure hydrogen via conduit 32. With the calibration valve 31 in this position the controller 20 may perform a calibration procedure in order to determine and calibrate out any systematic electrical output differences between fuel cells 11 and 12 by suitably adjusting controller 20. In normal use, the calibration valve 31 can be actuated such that the second fuel cell 12 receives hydrogen from source 5 and the first fuel cell 11 receives hydrogen from source 7 or purifier 16.
(13) The first, reference fuel cell 11 has an electrical output 17 and the second, test fuel cell 12 has an electrical output 18. Both electrical outputs 17, 18 are connected to a controller 20. The controller 20 is configured to apply an electrical load (not shown) to each of the fuel cells 11, 12 and to monitor the electrical outputs 17, 18 of the fuel cells 11, 12. The controller 20 is also configured to compare the electrical outputs to determine an electrical output difference between the fuel cells 11, 12. In this embodiment the electrical outputs 17, 18 comprise USB outputs that connect, via a USB cable, to the controller 20. The electrical output comprises a voltage. In particular, the controller may measure the fuel cell voltages at a constant output current. Alternatively, the controller may measure an output current at a constant voltage for each of the fuel cells 11, 12.
(14) The controller 20 also provides a purity output 22 configured to give an indication of the fuel reactant purity of the hydrogen source 5 based on an output of the controller 20. In this embodiment, the purity output 22 is in the form of a traffic light system. In particular, a green light 23 shows that the fuel/reactant quality is acceptable within predetermined limits, an amber light 24 indicates a warning of changing reactant purity and a red light 25 indicates an unacceptable reactant purity. It will be appreciated that other indicators may be used such as a display. The controller 20 further includes a wireless communication element represented by antenna 26 to transmit measurements or its determination of reactant purity to another device. Thus, in another embodiment, the controller may comprise a data collection part connected to the fuel cells and a data analysis part remote from the fuel cells and connected to the data collection part via a communication link configured to determine the reactant quality from the collected data. The functionality of the controller may be embodied as software executed on a processor which receives the output from fuel cells 11, 12.
(15) In use, the first fuel cell 11 receives hydrogen fuel from the purifier 16, which in turn receives the fuel from hydrogen source 5. The second fuel cell 12 receives fuel directly from the hydrogen source without purification. The hydrogen source 5 thus supplies the reactant to be tested. The fuel inlet 13 and the fuel inlet 14 each connect to a respective pressure regulator 27, 28 to ensure that each fuel cell is supplied with fuel at the same rate. Both fuel cells 11, 12 receive atmospheric air as the other reactant via air inlets 29, 30. The fuel cells 11, 12 are located side by side and therefore it is assumed that they both receive air of the same purity such that any difference in their electrical output will be caused by the difference between the supply of purified fuel to the first fuel cell 11 and the un-purified test fuel to the second fuel cell 12.
(16) The fuel cells 11, 12 generate electrical power and the controller is configured to periodically determine a difference, OD.sub.t, in the electrical output between them. In particular, in this example, the controller is configured to sample the electrical output voltage each second. Each minute, the controller is configured to take an average of the electrical output voltage over the previous 60 seconds and, using the average electrical output, determine an electrical output (voltage) difference. Thus, at time t, the controller determines an output difference OD.sub.t. The output difference of the preceding period is designated OD.sub.t-1.
(17) The controller 20 is configured to predict what the output difference OD.sub.t is going to be based on a historic output difference and a historic rate of change in said output difference. For initialisation, the historic output difference and the historic rate of change may each comprise a predetermined value. Otherwise, the historic output difference and historic rate of change may be calculated at each time interval t. The historic output difference may comprise a previously determined output difference and, likewise, the historic rate of change may comprise a previously determined rate of change. The controller 20 is then configured to determine a further difference between the predicted output difference and the output difference OD.sub.t. The controller may determine whether or not this further difference lies within predetermined a threshold or limits and, based on this assessment, the controller may provide a purity output 22, which may comprise an alert, value or warning that the reactant purity supplied to fuel cell 12 is changing or outside acceptable limits. In this example, such an alert indicates that the hydrogen purity from source 5 may be poor.
(18) In a further example, the controller is configured to give an indication of reactant purity based on any one of at least three indicators or parameters determined at time t using two of the same indicators previously determined at time t−1, namely SL.sub.t-1 and ROC.sub.t-1. The indicators comprising a Delta.sub.t indicator representative of the difference between a predicted output difference and the determined output difference as described above, a smoothed level indicator SL.sub.t, and a rate of change indicator ROC.sub.t, wherein;
Delta.sub.t=OD.sub.t−(SL.sub.t-1+Δt×ROC.sub.t-1) (1)
SL.sub.t=(SL.sub.t-1+Δt×ROC.sub.t-1)+α.sub.1×Delta.sub.t (2)
ROC.sub.t=ROC.sub.t-1+α.sub.2×Delta.sub.t (3)
Δt comprises the time difference between time t and t−1, and α.sub.1 and α.sub.2 comprise predetermined values. α.sub.1 and α.sub.2 may comprise constants. α.sub.1 and α.sub.2 may be used to tune the sensitivity of the indicators to changes in the other indicators. Further, α.sub.1 and α.sub.2 may be related such that;
α.sub.2=α.sub.1.sup.2/((2-α.sub.1)×Δt) (4)
Accordingly, equation 3 becomes;
ROC.sub.t=ROC.sub.t-1+(α.sub.1.sup.2/((2-α.sub.1)×Δt))×Delta.sub.t (5)
α.sub.1 may be chosen between 0 and 1 to give a compromise between (a) smoothing out the noise in the observations (small α.sub.1) and (b) allowing discrete features of the time series to be represented by the indicators (large α.sub.1). Other relationships between α.sub.1 and α.sub.2 are possible. For example, α.sub.2=α.sub.1.sup.2/(2−α.sub.1) is a possible relationship that may yield advantageous results.
(19) The indicators Delta.sub.t, smoothed level indicator SL.sub.t, and rate of change indicator ROC.sub.t may each have associated threshold levels or ranges. The smoothed level indicator represents a historic output difference and the rate of change indicator represents a historic rate of change. Accordingly, when it is determined that any one of the indicators has exceeded or falls outside its predetermined threshold/range, the purity output 22, may be configured to generate an alert.
(20) In this embodiment, using the traffic light warning system, the Rate of Change indicator is used to give an amber warning ahead of a red alert. Further, the Smoothed Level indicator and the Delta output are used to give a red alert if there is either a consistently high voltage difference between the fuel cells 11, 12 or a sudden ‘spike’ or ‘jump’ in the voltage difference between the fuel cells 11, 12.
(21)
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(25) It will be appreciated that the threshold values and ranges may be selected depending on the application. Further, the predetermined constants, α.sub.1 and α.sub.2, may be tuned to the particular application.
(26)
(27) The controller 20 is configured to apply a load and sample the electrical output of the third fuel cell 33 as is performed for the first and second fuel cell. In addition to the electrical output difference OD.sub.t, which is determined from the difference between electrical output of the first fuel cell and second fuel cell 12, the controller is also configured to determine the output difference OD.sub.t between the first and third fuel cells 11, 33. Considering the first and third fuel cells, they receive the same purity of fuel but the third fuel cell 33 acts as a reference for the purity of the air and the first fuel cell receives the “test”, atmospheric air. Thus, the difference in electrical output between the first and third fuel cells 11, 33 is (substantially) due to differences in air purity.
(28) The controller may alternatively or in addition be configured to determine the output difference between the second and third fuel cells 12, 33. Considering the second and third fuel cells, they receive (potentially) different purity of fuel and (potentially) different purity of air. However, the third fuel cell 33, given that it receives pure air and pure fuel will not be contaminated in use. Thus, the difference in electrical output between the second and third fuel cells 12, 33 is (substantially) due to degradation of the second fuel cell 12 due to contamination during use. Thus, the electrical output difference between the second and third fuel cells is advantageous and can be analysed using the indicators discussed above.
(29) The purity output 22 traffic light display is replaced by the generation of a report (not shown) that may be reported to the filling station and/or a distribution network controller.
(30) In a further embodiment, a fourth fuel cell may be provided which receives its hydrogen fuel form source 5 and its air supply from the pure air source 34. Thus, the apparatus is as shown in the table below.
(31) TABLE-US-00001 Third Reactant Fourth Reactant Source Source (Pure Air) (Atmospheric air) First Reactant Source Third fuel cell First fuel cell (Pure H.sub.2) Second Reactant Source Fourth fuel cell Second Fuel cell (Unknown purity H.sub.2)
(32) An output difference between the first and second fuel cells and the difference between the third and fourth fuel cells provides two determinations of fuel purity. An output difference between the first and third fuel cells and the difference between the second and fourth fuel cells provides two determinations of air (or other oxidant) purity. This may provide more reliable determinations.
(33) A reactant distribution system may utilise the purity output 22 to configure a reactant distribution network.
(34) The network 40 receives its supply of hydrogen fuel from a first network source 42 and a second network source 43. The network sources may comprise hydrogen generation plants or bulk storage depots.
(35) The network 40 comprises a plurality of pathways 44a-e and 45a-d which connect the network sources 42, 43 with the dispensing locations 41a-f. The pathways, in this example, comprise conduit along which the fuel may flow. However, it will be appreciated, that the pathways 44a-e and 45a-d may comprise segments of a predetermined delivery route of a reactant delivery vehicle. In this example, the network 40 comprises a first part supplied by the first network source 42 comprising locations 41a, 41b, 41d, 41f and 41e. These locations are supplied sequentially via the pathways 44a-e. The network 40 further comprises a second part supplied by the second network source 43 comprising locations 41c, 41d, 41f and 41e. Locations 41c, 41d, 41f are supplied sequentially via the pathways 45a, 45b and 45c. Location 41e is supplied directly from the second network source 43 via pathway 45d.
(36) Each pathway 44a-e, 45a-d includes a valve 46, which can be actuated to prevent flow along it. Thus, actuation of the valve 46 of pathway 44c will prevent fuel from the first network source 42 reaching downstream locations comprising 41d, 41f and 41e.
(37) The system may include a controller 47 which receives the output of the sensors at each location 41a-f and can control the valves 46. This may be performed by wireless communication or otherwise.
(38) In a first example the valves of pathways 45b, 45c and 45d are closed. Thus, locations 41a, 41b, 41d, 41f, 41e sequentially receive fuel from the first network source 42. Location 41c receives fuel from the second network source 43.
(39) In use, a poor reactant quality indicator may be received from the sensor at location 41b. The controller 47 may be configured to locate the sensor in the network 40 and thus identify that pathway 44c is downstream of location 41b. Accordingly, to prevent the poor purity fuel from reaching further dispensing locations, namely, locations 41d, 41f and 41e, the controller may thus automatically issue a signal to cause the actuation of the valve 46 of pathway 44c. There may be a source of contamination in the network around location 41b. Accordingly, dispensing locations 41d, 41f and 41e are isolated from the first network source 42 and the part of the network between source 42 and valve 46 of pathway 44c. The controller 47 may use further signals to further valves of further downstream pathways to actuate them to prevent the distribution of poor purity fuel.
(40) Alternatively or in addition, the controller 47 may provide inhibition signals to use locations 41b, 41d, 41f and 41e to stop them using or dispensing fuel. This is advantageous as it prevents potentially contaminated fuel being dispensed into user's vehicles.
(41) It will be appreciated that the valve 46 of pathway 44c may, in an alternate embodiment, represent the receipt of a signal in a fuel delivery vehicle to control the route followed by the vehicle. Thus, the vehicle may have been scheduled to deliver to the locations 41a, 41b, 41d, 41f and 41e in sequence. Thus, the signal may instruct the delivery vehicle, in real time, to change its route so as not to deliver to the downstream locations 41d, 41f and 41e.
(42) The controller 47 may also issue an alternate supply signal to cause further reconfiguration of the network 40 such that dispensing locations affected by the closure of the valve 46 of pathway 44c can be supplied from a different source, such as the second source 43. Thus, the alternate supply signal is configured to cause the actuation of the valves 46 of pathways 45b, 45c and 45d such that the pathways are open to the flow of fuel from the second source 43. Accordingly, the dispensing locations 41d and 41f, isolated from the first network source 42 are now supplied with fuel from the second network source 43. Further, the dispensing location 41e is supplied directly from the second network source 43 rather than the first network source 42.
(43) In an alternative embodiment, the alternate supply signal may define a route for a fuel supply vehicle or tanker from the second network source 43 to supply the affected dispensing locations. The alternate supply signal may define a modification to a pre-existing route of a fuel supply vehicle. Thus, valve 46 of pathway 45b may, in this alternate embodiment, rather than represent a valve, represent the receipt of an instruction for a fuel delivery vehicle to modify its intended route (which may be back to second network source 43) and instead continue to dispensing location 41d and 41f. A further vehicle may be sent an instruction to proceed to dispensing location 41e. Thus, the controller 47 can perform real-time reconfiguration of the routes followed by one of, or a fleet of, fuel supply vehicles, in the same way valves in a physical supply conduit infrastructure control the flow of fuel therealong. The signal from the controller 47 may generate an alert in the delivery vehicle and provide a message to the driver to change the route. Alternatively, the signal may provide instructions to automatically reconfigure a navigation guidance apparatus, such as a GPS guidance device, with a new route for the driver to follow.
(44) In a further embodiment, filtration apparatus may be actuated in the network such that the network is reconfigured by way of a portion of the network receiving filtered reactant. The filtration apparatus may be located between dispensing locations and may be alongside any valves or provided instead of a valve. Thus, filtration apparatus may be actuated upstream and/or downstream of a dispensing location that reports poor reactant quality.
(45) In a further embodiment, the reactant use locations 41a-f comprise stationary power devices such as for supplying backup power to mobile telecommunication masts. As the reactant use locations 41a-f provide backup power they may only be activated periodically and some more frequently than others. In this embodiment, the controller 47 is configured to use the distribution network to determine which reactant use locations received reactant from the same source 42, 43. Thus, it may consider reactant use locations downstream of an affected reactant use location and upstream. This is because, even though an upstream location may have received the potentially contaminated fuel before a location that has reported poor reactant purity, it may not have been active and thus the contaminated fuel may be stored at the upstream stationary power device ready for use. Accordingly, the controller 47 may provide an inhibition signal to the reactant use locations that received fuel from a common source. Alternatively, or in addition, the controller may reconfigure the distribution network such that new fuel is delivered to the affected reactant use locations 41a-f, possibly from a different source. The controller 47 therefore ensures an efficient network of reactant use locations.
(46) The reactant distribution system may provide real-time information to a user of reactant purity at the fuel dispensing locations and any other location in the network. Thus, a user can see the reactant purity at each of the fuel dispensing locations in real time. This may comprise an aspect of the invention.