All-natural, heat and freeze-thaw stable mayonnaise food product

Abstract

An eggless mayo is provided that is heat stable or that is heat stable as well as freeze-thaw stable and that is all natural. In addition a mayonnaise composition is provided that has increased heat stability as well as freeze-thaw stability. A low-salt version of the eggless mayo is provided as well as compositions for various butters and creams that have enhanced heat stability as well as freeze-thaw stability.

Claims

1. An all-natural mayonnaise food product, consisting of, by weight, 10% to 25% water, 0.1% to 8% natural flavoring, 0.01% to 12% white vinegar, 0.05% to 12% lemon juice, 0.1% to 20% gluconic acid, 0.1% to 2.5% salt, 0.1% to 5% sugar, and 0.05% to 2.0% mustard flour, a natural gum or gum blend, and a pre-blend consisting of, by weight of the all-natural mayonnaise food product, 0.01% to 1.0% natural egg flavor, 60% to 85% high oleic sunflower oil, 0.01% to 0.3% rosemary and green tea extracts, and plant extracts containing tocopherols and eggs, wherein the all-natural mayonnaise food product is heat and freeze-thaw stable.

2. The food product of claim 1, wherein the gum or gum blend consisting of, 0.01% to 1.0% by weight of the all-natural mayonnaise food product including one or more natural gums selected from the group consisting of gum Arabic, guar, Xanthan gum and combinations thereof.

3. The food product of claim 2 wherein the gum blend consisting of, by weight of the gum blend, 50% gum Arabic, 30% guar gum and 20% Xanthan gum.

4. The food product of claim 1, consisting of, by weight, 11.00-14.00% water, 1.0% Quillaja as the natural flavoring, 0.07% white vinegar, 0.09-0.10% lemon juice, 0.80-0.90% salt, 1.40-1.50% sugar, 0.10-0.12% mustard flour, 0.90-1.00% gluconic acid; and wherein the pre-blend consisting of, by weight of the all-natural mayonnaise food product, 0.03-0.04% natural egg flavor, 79.0-80.0% high oleic sunflower oil, 0.09-0.10% plant extracts containing tocopherols, 0.10% rosemary and green tea extracts, and 2% to 4% eggs.

5. The food product of claim 4, consisting of, by weight, 11.781% to 13.781% water, 1.0% Quillaja, 0.069% white vinegar, 0.092% lemon juice, 0.825% salt, 1.468% sugar, 0.119% mustard flour, 0.917% gluconic acid; and wherein the pre-blend consisting of, by weight of the all-natural mayonnaise food product, 0.037% natural egg flavor, 79.5% high oleic sunflower oil, 0.092% plant extracts containing 0.015% tocopherols, 0.1% rosemary and green tea extracts, and 2% to 4% eggs.

6. The food product of claim 4, wherein the pre-blend consisting of, by weight of the all-natural mayonnaise food product, 4% whole eggs or 2.0% egg yolks.

7. The food product of claim 1, consisting of, by weight, 15.781% water, 1.0% Quillaja as the natural flavoring, 0.069% white vinegar, 0.092% lemon juice, 0.825% salt, 1.468% sugar, 0.119% mustard flour, 0.917% gluconic acid; and wherein the pre-blend consisting of, by weight of the all-natural mayonnaise food product, 0.037% natural egg flavor, 79.5% high oleic sunflower oil, 0.092% plant extracts containing 0.015% tocopherols, and 0.1% rosemary and green tea extracts.

8. The food product of claim 1 wherein the natural flavoring is Quillaja.

9. A food product, consisting of a mayonnaise, by weight: 10% to 25% water, 0.1% to 8% natural flavoring, 0.01% to 12% white vinegar, 0.05% to 12% lemon juice, 0.1% to 20% gluconic acid, 0.1% to 2.5% salt, 0.1% to 5% sugar, and 0.05% to 2.0% mustard flour; 0.01% to 1.0% natural egg flavor, 60% to 85% high oleic sunflower oil, and 0.01% to 0.3% rosemary and green tea extracts, wherein the food product is an all-natural mayonnaise that is heat and freeze-thaw stable.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The foregoing and other features and advantages of the present disclosure will be more readily appreciated as the same become better understood from the following detailed description when taken in conjunction with the accompanying drawings, wherein:

(2) FIGS. 1A and 1B represent a table for four eggless mayo compositions and a butter spread composition;

(3) FIG. 2 is a table of four mayonnaise compositions that are heat stable and all natural, and that are heat stable as well as freeze-thaw stable;

(4) FIG. 3 is a table of two eggless mayo compositions that are an alternative to the compositions of FIG. 1;

(5) FIG. 4 is a table of two compositions of heat stable and all natural eggless mayo that achieve a 50% reduction in sodium;

(6) FIG. 5 is a table for all-natural, non-melting cheese, cheese sauces, and all-natural, non-melting chocolate;

(7) FIG. 6 is a table for all-natural, non-separating nut and seed butters; and

(8) FIG. 7 is a table for heat stable cream, fat or oil containing sauces.

DETAILED DESCRIPTION

(9) In the following description, certain specific details are set forth in order to provide a thorough understanding of various embodiments of the present disclosure. However, one skilled in the art will understand that the disclosure may be practiced without one or more of these specific details. In other instances, well-known aspects of food products and methods of producing food products such as pies, wraps, burritos, soft-shell tacos, pastry-like shells, and the like have not been described in detail to avoid unnecessarily obscuring the descriptions of the embodiments of the present disclosure.

(10) Unless the context requires otherwise, throughout the specification and claims that follow, the word “comprise” and variations thereof, such as “comprises” and “comprising,” are to be construed in an open, inclusive sense, that is, as “including, but not limited to.”

(11) Values recited in this specification as a “range” are intended to include the end values noted therein. When values are described as “between” two end values, the end values in this case are intended to be included unless stated otherwise.

(12) Unless specified otherwise, the percentage or percentage range of a given component in a given food product described herein is by weight.

(13) An all-natural mayonnaise is provided that includes 10% to 25% water, 0.1% to 8% natural or Quillaja flavoring, 0.01% to 12% white vinegar, 0.05% to 12% lemon juice, 0.1% to 20% gluconic acid, 0.1% to 2.5% salt, 0.1% to 5% sugar, and 0.05% to 2.0% mustard flour. The composition further includes a pre-blend of 0.01% to 1.0% natural egg flavor F 14752, 60% to 85% high oleic sunflower oil, 0.01% to 0.3% RGT 12 Plus Dry. The water, Quillaja, and dry ingredients are blended in a high shear mixer. The pre-blended oil ingredients are then added very slowly, preferably at a high blending speed, to obtain the emulsion.

(14) It is to be understood throughout this description that while high oleic sunflower oil is preferred, any oil of plant or animal origin can be used. The most used oils in mayonnaise are soybean oil, canola oil, safflower oil, peanut oil, corn oil, olive oil, but there are many others (avocado, algae) that can be used in the compositions of the present disclosure. More particularly, the oils fall into several classes: vegetable (canola, soybean, corn, avocado, etc.), nuts (peanut, coconut, walnut, almond, hazelnut, etc.), seeds (pumpkin, sunflower, cottonseed, sesame seed, etc.), animal (butterfat, lard, tallow, etc.), algal oil, and fish oils.

(15) It is to be further understood that the sugar can be substituted with any sweetener like agave nectar, which is described further herein, as well as honey, high fructose corn syrup, and fruit concentrates.

(16) Ideally the natural flavoring is Quillaja, which is approved by the FDA for human consumption. It is available from Desert King International located in San Diego, Calif., USA.

(17) Referring next to FIG. 1, shown therein is a table for both an all-natural mayonnaise with an added extract and for an all-natural eggless mayo formed in accordance with the present disclosure. Also the products disclosed herein can be made with one or a variety of acidulants. Besides vinegar or acetic acid, one could use gluconic acid, lemon juice, citric acid, as well as lactic acid or malic acid.

(18) Referring to column A, Eggless version, a heat stable formulation or composition is provided to include water that is distilled, having no minerals, at 15.781%; Quillaja natural flavor at 1.0%; white vinegar (50 grain) at 0.069%; lemon juice, natural strength, and all natural 0.092%; salt at 0.825%; sugar at 1.468%; mustard flour at 0.119%; gluconic acid (50%) at 0.917%; and a pre-blend of oil, gums, flavor and antioxidants that include natural egg flavor F14752 at 0.037%; high oleic sunflower oil at 79.5%; MTD-10 (0.015% of oil) at 0.092%; and RGT12 Plus Dry (0.2% of product) at 0.10%. Ideally this is aerated with nitrogen to improve spreadability. The water, Quillaja, and dry ingredients are blended in a high shear mixer. The pre-blended oil ingredients are then added very slowly to obtain the emulsion.

(19) This Eggless version can be improved as shown in column B to remain all natural and be heat stable and freeze-thaw stable using the following composition: water that is distilled, having no minerals, at 14.556%; Ticaloid 1155 (gum Arabic/guar/Xanthan Gum 0.2% to 0.4%) at 0.300%; Quillaja natural flavor at 1.0%; white vinegar (50 grain) at 0.069%; lemon juice, natural strength, and all natural 0.092%; salt at 0.825%; sea salt #68 at 0.825%; sugar at 1.468%; mustard flour at 0.119%; gluconic acid (50%) at 0.917%; dry vinegar and a pre-blend of oil, gums, flavor and antioxidants that include natural egg flavor F14752 at 0.037%; high oleic sunflower oil at 79.5%; MTD-10 (0.015% of oil) at 0.092%; and RGT12 Plus Dry (0.2% of product) at 0.10%. Ideally this is aerated with nitrogen to improve spreadability. The water, Quillaja, and dry ingredients are blended in a high shear mixer. The pre-blended oil ingredients are then added very slowly, preferably at a high blending speed, to obtain the emulsion.

(20) Column C shows a further composition for improved eggless mayo in which the foregoing composition of column B is altered by reducing the water to 13.864%, removing the sugar, and using Agave Premium Syrup (South Africa), very bland—70 Brix, at 2.160%.

(21) The last two columns of FIG. 1 are labeled “butter spread,” and include ingredients very similar to column C except the high oleic sunflower oil is replaced with clarified butter/ghee (fresh pasteurized cream) at 79.5%.

(22) Turning next to FIG. 2, for an all-natural mayonnaise that is heat stable, the compositions in columns MA and MB are provided. In columns MA and MB are found a heat stable Mayonnaise (egg) that has the following ingredients: 11.781% to 13.781% water that is distilled (no minerals), respectively, 1.0% Quillaja, 0.069% white vinegar (50 grain), 0.092% lemon juice, 0.825% salt, 1.468% sugar, 0.119% mustard flour, and 0.917% gluconic acid. A pre-blend of oil flavor and natural anti-oxidants is also provided that includes 0.037% natural egg flavor (F 14752), 79.5% high oleic sunflower oil, 0.092% MTD-10 (0.015% of oil), 0.1% RGT12 Plus Dry (0.2% of product). Column MA includes 4.0% whole eggs and 0.007% Ca EDTA (75 ppm). Alternatively, 2.0% egg yolks can be substituted for the whole eggs as shown in column MB. The process includes blending the water, Quillaja, and dry ingredients in a mixer (such as a Cuisinart® mixer with blade operating at high speed). The oil is added very slowly to obtain the emulsion. This blend is run at high speed to make the emulsion smooth.

(23) An eggless mayo can be provided by changing the water to 15.781% and eliminating the eggs and the 0.007% CaEDTA, similar to the “Eggless A version” of FIG. 1.

(24) The mayonnaise composition above can be made to take a freeze-thaw without turning to liquid by adding a combination of these natural gums as shown in columns MAF and MBF in FIG. 2. In particular, gum Arabic, guar and Xanthan gum are added to achieve a freeze-thaw stable product that holds its texture. When added, it adds a slight amount of viscosity. Preferably this is added at 0.3% of the blend: 50% gum Arabic, 30% guar gum and 20% Xanthan gum. The range can be 0.01% to 1.0% and more preferably 0.2% to 0.4%. In column MAF the water is at 11.481% and whole eggs are used. In column MBF the water is 13.481% and egg yolks at 2.0% are used.

(25) FIG. 3 illustrates an all-natural eggless mayo that is heat stable, which is an alternative to the compositions of FIG. 1. In column C-2, the ingredients include water that is distilled, having no minerals, at 13.014%; Ticaloid 1155 (gum Arabic/guar/Xanthan Gum 0.2% to 0.4%) at 0.300%; Quillaja natural flavor at 1.0%; white vinegar (50 grain) at 2.569%; lemon juice, natural strength, and all natural 0.092%; salt at 0.625%; sea salt #68 at 0.625%; Agave Premium Syrup (South African), very bland at 2.160%; mustard flour at 0.119%; gluconic acid (50%) at 0.717%; RGT12 Plus Dry (0.2% of product) at 0.10%; dry vinegar at 0.050%; and a pre-blend of oil, gums, flavor and antioxidants that include natural egg flavor F14752 at 0.037%; high oleic sunflower oil at 78.5%; and MTD-10 (0.015% of oil) at 0.092%. This is processed by blending water, vinegar, lemon juice, Quillaja, dry ingredients in a Cuisinart® mixer with blade operating at a high speed, then slowly adding the oil to generate a smooth, creamy emulsion.

(26) Batch E is a lower salt version of column C-2 in which the water is 13.714%, the Ticaloid is at 0.200%, the salt is at 0.325%, and the sea salt is at 0.325%.

(27) FIG. 4 is an improved eggless mayo that is all natural and heat stable. Here, the ingredients are water that is distilled, having no minerals, at 15.156%; Ticaloid 1155 (gum Arabic/guar/Xanthan Gum 0.2% to 0.4%) at 0.300%; Quillaja natural flavor at 1.0%; white vinegar (50 grain) at 0.069%; lemon juice, natural strength, and all natural 0.092%; salt at 0.625%; sea salt #68 at 0.625%; sugar at 1.468%; mustard flour at 0.119%; gluconic acid (50%) at 0.717%; dry vinegar at 0.100%; and a pre-blend of oil, gums, flavor and antioxidants that include natural egg flavor F14752 at 0.037%; high oleic sunflower oil at 79.5%; MTD-10 (0.015% of oil) at 0.092%; and RGT12 Plus Dry (0.2% of product) at 0.10%. This is processed by blending water, vinegar, lemon juice, Quillaja, dry ingredients in a Cuisinart® mixer with blade operating at a high speed, then slowly adding the oil to generate a smooth, creamy emulsion.

(28) Column C is similar to column B except the water is reduced to 14.464%, and Agave Premium Syrup at 2.160% is used instead of the sugar. The compositions in FIG. 4 achieve a heat stable, freeze-thaw stable all-natural product with a sodium reduction of 50%.

(29) Turning next to FIG. 5, shown therein is a table for an all-natural, non-melting cheese (solid or semi-soft) that includes 97.0% to 99.9% cheese, such as cheddar, Swiss, American, and 0.1% to 3.0% Quillaja. The process involves shredding the cheese, adding the Quillaja, blending, and then heating to about 140° F. while stirring occasionally until cheese has melted and blended completely, then chill to set.

(30) FIG. 5 also shows a cheese sauce that includes 25% to 85% with a preferred amount at 64% of cheese, 0.1% to 3.0% and preferably 2.0% of Quillaja, 0% to 35% and preferably 12% cream (30% butter fat), 0% to 20% and preferably 12% unsalted butter, and 0% to 35%, and preferably 10.0% water. The cheese is shredded and Quillaja added with water and blended. The blend is heated to about 140° F. while stirring constantly, and then add cream and butter. Chill to set.

(31) And FIG. 5 shows the ingredients and process for an all-natural, non-melting chocolate that includes 0.1% to 3.0% and preferably 2.0% Quillaja, and 99.9% to 97% and preferably 98% collocate, such as sugar, cacao beans, cocoa butter, lecithin, vanilla with or without added milk. The process includes blending semi-sweet chocolate chips with Quillaja, heating to 105° F. to 110° F. while stirring constantly until thoroughly blended. Immediately chill to 40° F. to 70° F. to set the chocolate.

(32) Turing next to FIG. 6, an all-natural, non-separating nut butter is provided that includes 1% by weight of Quillaja, and nut butter that includes 49.5% oil, 18.56% carbohydrates, 21.65% protein, and 9.29% water and minerals. The nut butter is heated to 120° F. and the Quillaja is blended in, and then allowed to cool to ambient temperature. Alternatively, the Quillaja (based on oil) is added to nuts or seeds that are ready to grind, and then these are blended to evenly distribute, then ground and cooled.

(33) FIG. 7 is table for a heat stable creamy, fat or oil containing sauce that includes 38.8% water, 1.2% Quillaja, and 60% oil such as high stability Algal oil, vegetable oils, nut and seed oils, and animal sourced fat and oils. The water and Quillaja are blended, and then the oil is slowly added while blending in a high shear mixer to obtain an emulsion. This stabilized creamy blend is ready to add to a target base, such as a creamy soup, creamy sauce, creamy dessert, creamy pudding, and the like. The completed formula can be hot filled, retorted, refrigerated or frozen.

(34) Quillaja can be used to make natural oil soluble flavors, oil soluble spices extracts (essentials oils and oleoresins), water soluble for easy dispersion and making these flavor additions all natural. These flavors are now being made water soluble using polysorbate 80. Quillaja use level is 0.1% to 50.0% because the FDA limits emulsifier use in these formulas to 50%. The levels for a natural oil flavor extract, natural spice extract (essential oils, oleoresins) are: 99.9% to 50.00%.

(35) The various embodiments described above can be combined to provide further embodiments. All of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet are incorporated herein by reference in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments.