Wind turbine with improved mast assembly
11359606 · 2022-06-14
Inventors
Cpc classification
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P80/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/93
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2035/446
PERFORMING OPERATIONS; TRANSPORTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/91521
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wind turbine including a mast assembly having an upper support structure hingably attached to a lower support structure wherein the mast assembly has an installation position and an operational position. A wind turbine wheel is mounted to the mast assembly having a circular rim disposed at its perimeter and having an axle structure. An electrical generator is supported by the mast assembly and configured to engage with the turbine wheel for generating electricity in response to the rotation of the turbine wheel. A plurality of hydraulic lifts are provided in contact with the upper support structure when the mast assembly is in the installation position and configured to transition the upper support from the installation position to the operational position and wherein at least one hydraulic lift loses contact with the upper support structure during the transition.
Claims
1. A wind turbine assembly for generating electricity, comprising: a mast assembly having an upper support structure hingably attached to a lower support structure wherein the mast assembly has an installation position and an operational position; a wind turbine carried by the mast assembly; a first hydraulic lift in contact with the upper support structure when the mast assembly is in the installation position and configured to transition the upper support structure from the installation position to the operational position and wherein the first hydraulic lift is configured to lose contact with the upper support structure during the transition; a second hydraulic lift in contact with the upper support structure disposed adjacent to the first hydraulic lift when the mast assembly is in the installation position and configured to transition the upper support structure from the installation position to the operational position and wherein the second hydraulic lift is configured to lose contact with the upper support structure after the first hydraulic lift loses contact with the upper support structure during the transition; and, a third hydraulic lift in contact with the upper support structure disposed between the second hydraulic lift and the lower support structure when the mast assembly is in the installation position and configured to transition the upper support structure from the installation position to the operational position.
2. The wind turbine assembly of claim 1 including an electrical generator operatively connected to said wind turbine for generating electricity in response to a rotational movement of said wind turbine.
3. The wind turbine assembly of claim 1 wherein the third hydraulic lift is configured to lose contact with the upper support structure after the first and second hydraulic lifts lose contact with the upper support structure during the transition to the operational position.
4. The wind turbine assembly of claim 3 wherein said first, second and third hydraulic lifts are rotatably attached to a base platform.
5. The wind turbine assembly of claim 3 including a first stop operatively associated with the first hydraulic lift, a second stop operatively associated with the second hydraulic lift, and a third stop operatively associated with the third hydraulic lift, wherein the first, second and third stops are configured to limit rotation of the respective hydraulic lift after contact of each said hydraulic lift is lost with the upper support structure.
6. The wind turbine assembly of claim 1 including an anchor line attached to said wind turbine to assist in holding the mast assembly in the operational position.
7. The wind turbine assembly of claim 6 including a winch operatively associated with said anchor line to assist in transitioning the mast assembly between the installation position and the operational position.
8. A wind turbine assembly for generating electricity, comprising: a mast assembly having an installation position and an operational position; a wind turbine carried by the mast assembly; an electrical generator operatively connected to said wind turbine for generating electricity in response to a rotational movement of said wind turbine; and, a plurality of hydraulic lifts in contact with the mast assembly when the mast assembly is in the installation position and configured to transition the mast assembly from the installation position to the operational position and wherein at least one of said hydraulic lifts loses contact with the mast assembly during the transition; and, at least one stop operatively associated with the hydraulic lifts to limit rotation of at least one of said hydraulic lifts after contact is lost between the mast assembly and at least one of said hydraulic lifts.
9. The wind turbine assembly of claim 8 wherein said mast assembly includes an upper support structure hingably attached to a lower support structure.
10. The wind turbine assembly of claim 8 including an anchor line attached at a first end to said wind turbine and to an anchor at a second end, wherein the anchor line is configured to assist in holding the mast assembly in the operational position.
11. The wind turbine assembly of claim 10 wherein the anchor is a winch.
12. The wind turbine assembly of claim 11 wherein the winch is configured to assist with the transition of the mast assembly from the installation position to the operational position.
13. The wind turbine assembly of claim 8 wherein said plurality of hydraulic lifts include a first hydraulic lift, a second hydraulic lift, and a third hydraulic lift each rotatably attached to a base platform, wherein the first, second and third hydraulic lifts are configured to sequentially lose contact with said mast assembly during the transition to the operational position.
14. A wind turbine assembly for generating electricity, comprising: a mast assembly having a lowered installation position and a raised operational position; a wind turbine carried by the mast assembly; a first, second and third hydraulic lift each in contact with the mast assembly in the installation position and configured to transition the mast assembly from the installation position to the operational position, wherein the first, second and third hydraulic lifts are configured to sequentially lose contact with the mast assembly during the transition.
15. The wind turbine assembly of claim 14 including an electrical generator operatively connected to said wind turbine for generating electricity in response to a rotational movement of said wind turbine.
16. The wind turbine assembly of claim 14 including an anchor line attached at a first end to the wind turbine and to an anchor at a second end, wherein the anchor line is configured to assist in holding the mast assembly in the operational position.
17. The wind turbine assembly of claim 14 including a first stop operatively associated with the first hydraulic lift, a second stop operatively associated with the second hydraulic lift, and a third stop operatively associated with the third hydraulic lift, wherein the first, second and third stops are configured to limit rotation of the respective hydraulic lift after contact is lost between the mast assembly and the respective hydraulic lift.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23) Referring now in more detail to the drawings in which like numerals indicate like parts throughout the several views,
(24) An axle structure 28 is at the center of the turbine wheel 22 and a plurality of sail wing assemblies 30 are mounted to the axle structure 28 and extend radially toward the angle braces 24 that form the perimeter of the turbine wheel. The turbine wheel rotates about the central axis 29.
(25) The wind turbine assembly may be used on a body of water such as an ocean or lake 31 where the atmospheric wind 37 usually is of higher velocity, less turbulent and more predictable than the atmospheric wind over a land mass. When used on water, the turbine assembly may include a floatable support 33, such as a pontoon boat, barge or other suitable floatable support. The floatable support of
(26) Stabilizing arms 40 and 41 are parallel to one another and sloped upwardly from the pontoon boat and are pivotally mounted to the bearing housing 38. The lower ends of the stabilizing arms 40 and 41 are releaseably connected to the cross frames of the pontoon boat, such as cross frame 44. When the turbine wheel 22 is to be tilted toward its supine position, the lower ends of the stabilizing arms 40 and 41 are detached from the cross frame member 44, allowing the turbine wheel 22 to tilt toward its supine position.
(27) Hydraulic cylinder 46 is mounted at its lower end to depending framework 48 and at its upper end to the bearing housing 38. When the hydraulic cylinder 46 is distended, it holds the foldable tower assembly 32 in its upright attitude, allowing the stabilizing arms 40 and 41 to be connected at their lower ends to the cross frame member 44, thereby holding the turbine wheel 22 in its upright position. However, when the stabilizing arms 40 and 41 are disconnected at their lower ends from the cross frame member 44, the hydraulic cylinder 46 may be retracted, causing the turbine wheel 22 to tilt toward its supine position as shown in
(28) The foldable support may be used when transporting the wind turbine assembly to and from its site of operation, and for maintenance or repair. The wind turbine also may be supported on a non-foldable, more permanent upright tower carried by the floatable support, if desired.
(29) The floatable support 33 of the wind turbine assembly 20 is considered to have a bow at 50 and a stern at 52. The turbine wheel 22 faces the bow 50. Lateral thrusters 54 may be mounted to the pontoons 35 and 36, typically at the stern 52 of the pontoons. The bow 50 may be connected by a first anchor line 55 or other appropriate means to an anchor such as to an anchored buoy 56 that functions as an anchor. The anchor 56 may comprise a pier, anchor, dock, or other means that generally is not movable from a designated position in or adjacent a body of water. The anchor line 55 may be a chain, cable, twisted hemp rope or other conventional means or combination of these and other connectors for connecting the floatable support to an anchor.
(30) When the atmospheric wind 37 moves against the wind turbine assembly 20, the anchor (buoy, pier, etc.) to which the wind turbine assembly is tied stabilizes the bow 50 of the floatable support, usually causing the wind turbine assembly to move downwind of its anchor. In order to assure that the turbine wheel 22 faces the oncoming atmospheric wind, the lateral thrusters 54 shown in
(31) The lateral thruster 54 of
(32) As shown in
(33) The turbine wheel and its floatable support may be very large in length, width and height. Because of the uncontrolled velocity of the atmospheric wind and because of the large height and other large size dimensions of the wind turbine assembly, it is desirable to construct the wind turbine assembly so that it resists capsizing or tilting or other deviation from facing the atmospheric wind and is desirable to minimize the application of longitudinal and other horizontal forces to the tower 32 and its stabilizing arms 40 and 41. As shown in
(34) The connection of the second anchor line 57 to the axle structure 28 of the turbine wheel 22 is at the center of the wind forces applied to the turbine wheel. The centered connection of the anchor line to the turbine wheel provides a balanced longitudinal support for the wind turbine, directly opposite to the direction of the on-coming wind 37, and relieves force otherwise applied by the turbine wheel to the tower structure that extends from the turbine wheel to the floatable support. Since the turbine wheel usually is centered over an intermediate portion of the floatable support, the restraining forces applied by the anchor line to down-wind movement of the wind turbine assembly tend to maintain the wind turbine assembly in its upright attitude and facing the oncoming atmospheric wind. The connection of the anchor line 57 to the axle structure is at the upper end portion of the tower assembly 32 opposes and resists the longitudinal forces applied by the oncoming wind forces that are being applied to the wind turbine wheel 22. Thus, the force applied by the anchor line resists the tipping of the tower 32 and allows the tower structure to be less strong, less expensive and lighter than would be required without the anchor 59 and anchor line 57.
(35)
(36) As shown in
(37)
(38) The sail wings 90 of one turbine wheel 82 may be oriented with a pitch so that the atmospheric wind will rotate the turbine wheel in a clockwise direction, whereas the sail wings 90 of the other turbine wheel 83 are oriented at a reverse pitch from that of the turbine wheel 82. This causes the turbine wheels to rotate in opposite directions when facing the oncoming atmospheric wind. This tends to neutralize the gyroscopic effect of the rotation of the turbine wheels of the twin wind turbine assembly 80.
(39)
(40)
(41) The shape control means are positioned at the ends of the sail wing 92. The shape control means includes a laterally extending end support 103 at the inner end 97 of the sail wing 92 and a similar laterally extending end support 104 at the outer end 98 of the sail wing. The laterally extending end supports 103 and 104 are connected at their ends to the support cables. The laterally extending end supports 103 and 104 are rotatable about their mid-lengths which are aligned with the longitudinal axis 94 of the wind sail, as indicated by arrows 113 and 114. The rotation of the laterally extending end supports causes the ends of the cables 100 and 101 to be rotated about the longitudinal axis 94 of the sail wing 92. When the ends of the cables are rotated in the same direction, the sail wings develop a pitch for catching the atmospheric wind. When the cables are rotated in opposite directions, the sail wings develop a twist along the length of the sail wing.
(42) The material of the sail wing 92 can be made stronger or weaker at different intervals along its length, typically by reducing the density of the material of the sail wing in certain areas. This allows the sail wing to twist more at the weakened areas than at the stronger areas. For example, the area designated at 106 is a weakened area so that when the outer end 98 is turned with respect to the inner end 97, the sail wing is twisted. The sail wing tends to twist more in the weakened area 106 than in its strong areas, allowing for a variable pitch to be formed along the length of the sail wing.
(43) As shown in
(44) With this arrangement, the slewing rings 107 and 108 and the laterally extending end supports 103 and 104, and the support cables 100 and 101 function as shape control means for adjusting the pitch and twist of each of the sail wings. The shape control means may function to impart a longitudinal twist to the sail wings.
(45) As shown in
(46) One type of electrical generator 150 is illustrated in
(47) As shown in
(48) As shown in
(49) The coils 160 of the stator halves are maintained in a juxtaposition with the rotor 126 by the stator housings 172.
(50) A space 182 is formed in the cup-shaped stator housing behind the stator coils 180, with the space forming an air passage for the movement of air through the coils of the stator. An air conduit 184 communicates with the space 182 of each stator housing 172 to supply air 198 to the air passages 182, 184 behind the stator coils 160 so that the air moves from the air source 198 and through the air passage 182 through the stator coils 180, cooling the stator coils. After the air moves through and about the stator coils the air passes between the flat face of the rotor 126 and edges 176 of the cup-shaped stator housing 172. As the air passes the edges 176 of the cup-shaped stator housings 172, the air forms an air bearing between the stator housings 172 and the facing surfaces of the rotor 126. The air moving from the edges of the stator housings forms the air bearing against the flat facing surfaces of the rotor 126 that assures that the stator housings will not frictionally engage the surfaces of the rotor.
(51) The turbine wheel may be of very large diameter, in excess of 100 feet in diameter. When the turbine wheel of such great size is rotated, it is likely that the rotor segments 126 will not follow exactly the same paths, such that the rotor segments may experience a lateral wobbling motion as they move through the stators, and/or move shallower or deeper into the stator assembly 172. Because of the likelihood of this movement, it is desirable to have the stator move laterally in response to the lateral motions of the rotor, and it is desirable to have the rotor built with a height that is greater than the height of the stator so that the stator can always be in the electrical field of the coils of the rotor.
(52) As shown in
(53) In order to assure that the stators will relieve their force towards the rotor at times when the generator is to be deactivated, coil tension springs 194 extend from the lateral support structure 187 to the stator housings 172, tending to urge the stator housings away from the rotor. Thus, the springs function as a second biasing means engaging said stator housings for urging said stators away from said rotor.
(54)
(55) Air pressure relief valves 206 function to discharge the air from the bellows 192 when the air pressure drops below a predetermined value. This allows springs 194 to move the stator housings away from the rotor when air pressure is depleted.
(56) Likewise, the air pressure control valves 208 control the movement of air through conduit 184 to the stator housings 192 as previously described. This maintains the cooling of the stator coils and establishes the air bearing at the edges of the cup-shaped stator housings with respect to the facing surfaces of the rotor 126.
(57) Referring to
(58) When the upper support structure is in the horizontal position, the force needed to lift the support structure is the greatest as the gravity vector is generally vertical in relation to the ground or platform supporting the base platform and lower support structure. To account for the gravity vector change as the support structure is erected, the first hydraulic lift can be disposed closers to the bearing housing to provide initial lifting from closer to the load of the support structure and attached components such as the bearing housing and load of the wind turbine on the mast support. A second hydraulic lift can be disposed between the first hydraulic lift and the lower support structure. In one embodiment, a third hydraulic lift can be positioned generally near the lower support structure so that the second hydraulic lift is disposed between the first and third hydraulic lifts.
(59) The first hydraulic lift disposed closest to the bearing housing can include a roller on its distal end 314a that can contact the upper support structure and as the first hydraulic lift extends, it can roll along the upper support structure forcing the upper support structure to rotate in a direction shown as 316 about the support structure hinge to move into an operation position. The second hydraulic lift and third hydraulic lift also can apply upward force in conjunction and cooperation with the first hydraulic lift to raise the upper support structure. The first hydraulic lift can rotate about the base platform to generally maintain an orthogonal orientation un relation to the upper support structure.
(60) Referring to
(61) The second hydraulic lift 310b can also loses contact with the upper support structure as the mast assembly is erected and can also be prevent from rotating into the adjacent lift by stop 312b. As the upper support structure is erected, the force gravity force vectors shift from generally vertical in the installation/maintenance position to generally vertical in the operational position. In the transition as the gravity force vector transitions, less upward force is needed rotate the upper support structure so that the transition can be accomplished with less lifts as each lift loses contact with the upper support.
(62) Referring to
(63) While it is anticipated that the above described adjustable positioning features of the stator will be sufficient to have the stator housings accurately follow the lateral movements of the rotor, the air from the air source 198 also may be used to form an air bearing between the support platform 186 and its support surface 212. The perimeter of the support platform 186 is formed with a downwardly extending rim 214 that forms a closed space 216 between the bottom surface of the support platform 186 and the upwardly facing surface 212 of the support. Air is moved through the downwardly extending conduit 218 to the space 216, generating enough upward force to lift the support platform, thereby forming spaces beneath the perimeter rim 214 with the movement of escaping air 220. The escaping air 220 forms an air bearing beneath the support platform 186, allowing the support platform to move in a lateral direction, following the lateral motions of the rotor 126.
(64)
(65) The electrical generators 234 and 235 are mounted on wheels 242 and 243, respectively, and the wheels engage rail 245.
(66) It is anticipated that the diameter of the turbine wheel 20A shall be large, in some instances more than 100 feet in diameter. Because of the great size of the turbine wheel and because of slight lateral movement of the turbine wheel induced by intensity and direction of the atmospheric winds, the perimeter rim 226 is likely to move laterally, as well as in its circular path. The arrangement of the support system for the rotary members 230 and 231 is formed so as to compensate for the lateral movement. For example, if the perimeter rim 226 at its lower arc of
(67)
(68) When the floatable support 266 rolls, the lines connected to the sea anchors on the side of the floatable support that tilts downwardly tend to go slack while the lines connected to the sea anchors on the other side of the floatable support that tilts upwardly tend to resist upward movement. This tends to reduce the rolling of the floatable support and the wind turbine assemblies supported on the floatable support.
(69) Although the sea anchors 272 and their riggings are disclosed in connection with the double wind turbines of
(70) While the expression “electrical generator” has been used herein, it should be understood that this term may identify other rotary devices that may be driven by the wind turbines disclosed herein, such as alternators, pumps, etc.
(71) While several drawing figures illustrate the turbine assemblies mounted on floatable supports, it should be understood that the structures disclosed herein may be used on wind turbine assemblies that are mounted on non-floating supports. For example, the second anchor line 57 may be used on land-mounted wind turbines, by connecting the anchor line to a ground anchor.
(72) It will be understood by those skilled in the art that while the foregoing description sets forth in detail preferred embodiments of the present invention, modifications, additions, and changes might be made thereto without departing from the spirit and scope of the invention, as set forth in the following claims.