Miniaturized connector
11362449 · 2022-06-14
Assignee
Inventors
Cpc classification
H01R13/6277
ELECTRICITY
H01R13/20
ELECTRICITY
International classification
Abstract
Disclosed herein is a receptacle and a plug for a miniaturized connector for use in an audio device, a hearing device or a similar device.
Claims
1. A receptacle for a miniaturized connector for use in an audio device, a hearing device or a similar device, the receptacle extending from a rear end towards of front end, wherein the receptacle comprises: an inner receptacle part, wherein the inner receptacle part comprises: a receptacle contact pin extending along a longitudinal axis from a rear end to a front end; an inner contact base extending from a rear end to a front end, wherein the inner contact base is an insulator, and wherein the inner contact base comprises a through-going opening through which the receptacle contact pin extends, and one or more additional openings; an inner contact spring extending from a rear end to a front end, the inner contact spring being secured at its rear end inside the one or more additional openings in the inner contact base, and wherein the inner contact spring comprises a number of protruding parts formed as arms extending from the rear end of the inner contact spring in an approximately straight line towards the front end of the inner contact spring where the protruding parts bends towards a center point of the inner contact spring; an insulator extending from a rear end to a front end, and having a through-going opening containing the front ends of the inner contact spring, the inner contact base, and the contact pin, wherein the insulator extends radially a maximum distance D.sub.1 as measured from the longitudinal axis; and wherein the receptacle contact pin, and contact spring are adapted for making electrical contact with two plug parts in a plug, when the plug is inserted inside the receptacle; wherein the receptacle further comprises: an outer contact spring extending around the inner receptacle part from a rear end to a front end, wherein the outer contact spring extends radially a maximum distance D.sub.2 as measured from the longitudinal axis, and wherein D.sub.2>D.sub.1; and a housing extending from a rear end to a front end, the housing enclosing the outer contact spring, and the inner receptacle part, wherein the outer contact spring is adapted for making electrical contact with a plug part in a plug, when the plug is inserted inside the receptacle.
2. The receptacle according to claim 1, wherein the rear end of the inner contact pin protrudes from the rear end of the inner contact base or wherein the front end of the inner contact pin protrudes from the front end of the inner contact base.
3. The receptacle according to claim 1, wherein at least one of the one or more additional openings is extending all the way through the inner contact base.
4. The receptacle according to claim 1, wherein the inner contact spring comprises a contact protrusion at the rear end of the inner contact spring, the contact protrusion extending rearward from the rear end of the inner contact base allowing electrical contact to be made with the inner contact spring and wherein the protruding parts are flexible.
5. The receptacle according to claim 1, wherein the rear end of the receptacle contact pin extends rearward from the rear end of the inner contact base allowing electrical contact to be made with the receptacle contact pin.
6. The receptacle according to claim 1 further comprising: an outer contact tube extending from a rear end to a front end, and having a through-going opening, wherein the inner receptacle part extends through the outer contact tube; an outer insulator extending from a rear end to a front end, the outer insulator being positioned between the outer contact tube and the outer contact spring; wherein the housing is enclosing the outer contact spring; and wherein the outer contact tube is adapted for making electrical contact with the plug part of the plug, when the plug inserted inside the receptacle.
7. The receptacle according to claim 6, wherein the outer contact tube comprises a contact protrusion at the rear end of the outer contact tube.
8. The receptacle according to claim 7, wherein the contact protrusion of the outer contact tube protrudes from the rear end of the inner contact base allowing electrical contact to be made with the outer contact tube.
9. The receptacle according to claim 1, wherein the outer contact spring comprises a ring-shaped part at the rear end of the outer contact spring from where a number of contact extensions extend towards the front end of the outer contact spring, wherein the number of contact extensions includes two contact extensions.
10. The receptacle according to claim 1, wherein the rear end of the outer contact spring is positioned at the rear end of the receptacle allowing electrical contact to be made with the outer contact spring.
11. The receptacle according to claim 1 further comprising: an outer contact tube extending from a rear end to a front end, and having a through-going opening, wherein the inner receptacle part extends through the outer contact tube; a housing extending from a rear end to a front end, the housing enclosing the outer contact tube and the inner receptacle part, wherein the receptacle contact pin, inner contact spring, and the outer contact tube are adapted for making electrical contact with three plug parts in a plug, when the plug is inserted inside the receptacle.
12. The receptacle according to claim 1, wherein the outer contact spring extends around the insulator from a rear end to a front end.
13. A plug for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug comprises an internal plug part comprising: an inner insulator with a through-going opening extending from a front end to a rear end of the inner insulator; an inner contact spring having a rear end and a front end; a plug contact pin extending inside the through-going opening of the inner insulator, the plug contact pin having a rear end and a front end, the front end comprising a plug contact pin opening inside of which the inner contact spring is positioned, and a contact tube having a front end, a rear end and a through-going opening through which the inner insulator extends, wherein the contact tube further comprises a fixation recess adapted for securing the plug inside a receptacle, the receptacle comprising a contact spring with a front end, wherein the front end of the contact spring is configured to engage with the fixation recess of the contact tube thereby securing the plug inside a receptacle; wherein the rear end of the insulator is in direct contact with the rear end of the contact tube; wherein the inner insulator comprises a rear end plate adapted for ensuring that the inner insulator is positioned correctly inside the contact tube; and wherein the inner contact spring and the contact tube are adapted for making electrical contact with two receptacle contact parts of the receptacle, when the plug is inserted inside the receptacle.
14. The plug according to claim 13, wherein the front end of the contact tube is tapered.
15. The plug according to claim 13, wherein the contact tube further comprises a first outer protrusion and a second outer protrusion.
16. The plug according to claim 13, wherein the inner contact spring comprises a number of extending arms extending from a ring-shaped part at the front end of the inner contact spring towards the rear end of the inner contact spring.
17. The plug according to claim 13, wherein the plug further comprises a cable with a number of wires comprising at least a first wire and a second wire, wherein the rear end of the plug contact pin extends from the rear end of the inner insulator thereby allowing the plug contact pin to be electrically connected to the first wire and the rear end of the contact tube is electrically connected to the second wire.
18. The plug according to claim 13 further comprising a hollow assembly tube, the hollow assembly tube extending from a rear end to a front end, wherein enclosed in the hollow assembly tube and extending from its front end is the internal plug part.
19. The plug according to claim 18 further comprising a lip seal positioned around the contact tube or the hollow assembly tube and the contact tube.
20. The plug according to claim 19, wherein the lip seal extends radially all the way around an outer surface of the contact tube.
21. The plug according to claim 13 further comprising: an outer insulator extending from a rear end to a front end and having a rear end ring protrusion at the rear end of the outer insulator, wherein the outer insulator is positioned inside the hollow assembly tube extending at least partly there through with the rear end ring protrusion being in direct contact with the rear end of the assembly tube, and an outer contact spring positioned between the outer insulator and the internal plug part, the outer contact string extending from a rear end to a front end and having an opening at the rear end through which the rear end of the plug contact pin extends; wherein the outer contact spring and the assembly tube are adapted for making electrical contact with two additional receptacle contact parts, when the plug is inserted inside the receptacle.
22. The plug according to claim 21, wherein the outer contact spring comprises a plate-shaped part surrounding the opening at the rear end of the outer contact spring from where a number of contact extensions extend towards the front end of the outer contact spring.
23. The plug according to claim 22, wherein the cable comprises a third wire and a fourth wire, and wherein the plate-shaped part is electrically connected to a third wire and wherein the assembly tube is electrically connected to a fourth wire.
24. A miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the miniaturized connector comprises: a receptacle comprising: an inner receptacle part, wherein the inner receptacle part comprises: a receptacle contact pin extending from a rear end to a front end; an inner contact base extending from a rear end to a front end, wherein the inner contact base is an insulator, and wherein the inner contact base comprises a through-going opening through which the receptacle contact pin extends, and one or more additional openings; an inner contact spring extending from a rear end to a front end, the inner contact spring being secured at its rear end inside the one or more additional openings in the inner contact base, and wherein the inner contact spring comprises a number of protruding parts formed as arms extending from the rear end of the inner contact spring in an approximately straight line towards the front end of the inner contact spring where the protruding parts bends towards a center point of the inner contact spring; an insulator extending from a rear end to a front end, and having a through-going opening containing the front ends of the inner contact spring, the inner contact base, and the contact pin; and wherein the receptacle contact pin, and contact spring are adapted for making electrical contact with two plug parts in a plug, when the plug is inserted inside the receptacle; and a plug comprising: an internal plug part, wherein the internal plug part comprises: an inner insulator with a through-going opening extending from a front end to a rear end of the inner insulator; an inner contact spring having a rear end and a front end; a plug contact pin extending inside the through-going opening of the inner insulator, the plug contact pin having a rear end and a front end, the front end comprising a plug contact pin opening inside of which the inner contact spring is positioned, and a contact tube having a front end, a rear end and a through-going opening through which the inner insulator extends, wherein the contact tube further comprises a fixation recess adapted for securing the plug inside a receptacle, the receptacle comprising a contact spring with a front end, wherein the front end of the contact spring is configured to engage with the fixation recess of the contact tube thereby securing the plug inside a receptacle; wherein the rear end of the insulator is in direct contact with the rear end of the contact tube; wherein the inner insulator comprises a rear end plate adapted for ensuring that the inner insulator is positioned correctly inside the contact tube; and wherein the inner contact spring and the contact tube are adapted for making electrical contact with two receptacle contact parts of the receptacle, when the plug is inserted inside the receptacle.
25. The miniaturized connector according to claim 24, wherein when the plug is inserted into the receptacle, there is one or more of: a first electrical connection between the front end of the receptacle contact pin and the inner contact spring of the plug positioned inside the plug contact pin opening; a second electrical connection between the contact tube of the plug and the inner contact spring of the receptacle, wherein the front end of the inner contact spring engages with the fixation recess of the contact tube thereby securing the plug inside the receptacle; a third electrical connection between the outer contact spring of the plug and the outer contact tube of the receptacle, wherein the outer contact tube extends from a rear end to a front end, and wherein the outer contact tube has a through-going opening, wherein the inner receptacle part extends through the outer contact tube; and a fourth electrical connection between the assembly tube of the plug and the outer contact spring of the receptacle, wherein the outer contact spring is extending around the inner receptacle from a rear end to a front end.
26. The miniaturized connector according to claim 25, wherein the outer contact spring extends around the insulator from a rear end to a front end.
Description
SHORT DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) The different items are identified by the numerals given in the reference list.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(12)
(13) In
(14) The inner receptacle also comprises an inner contact base 130 extending from a rear end 134 to a front end 136. The inner contact base serves as an insulator, and has a through-going opening 132 through which the receptacle contact pin 120 extends. As shown in
(15) The front end 126 of the inner contact pin 120 protrudes from the front end 136 of the inner contact base 130, which enables the front end 126 of the contact pin 120 to make an electrical connection with plug parts as shown in
(16) The inner contact base 130 also has one or more additional openings 138, through which an inner contact spring 140 is secured at its rear end 144. The front end 146 of the inner contact spring 140 will make an electrical connection with the plug parts (see description of
(17) The inner receptacle 110 also includes an insulator 150 extending from a rear end 154 to a front end 156. There is a through-going opening 152 in the insulator 150, which contains the front ends 146, 136, 126 of the inner contact spring 140, the inner contact base 130, and the contact pin 120. As shown in
(18) The inner contact spring 140 has a contact protrusion 142 at the rear end 144 of the inner contact spring 140, which extends rearwardly from the rear end 134 of the inner contact base 130. The contact protrusion 142 allows for an electrical contact to be made with the units into which the receptacle is inserted/mounted.
(19) As shown in
(20) The receptacle may be produced in a moulding process.
(21) In
(22) Inside the hollow assembly tube 70 is the internal plug part 10, which is seen most clearly in the exploded view in
(23) The front end 56 of the contact tube 50 will normally be tapered. The contact tube 50 also normally comprises a first outer protrusion 57 and the second outer protrusion 59. The protrutions 57, 59 provides stability to the internal plug part 10. Further, the protrusions 57, 59 ensure a thigther fitting of the contact tube 50 inside an outer insulator 60 as shown in
(24) The rear end 24 of the insulator 20 is in direct contact with the rear end 54 of the contact tube 50.
(25) The plug also comprises an inner contact spring 40 having a rear end 44 and a front end 46. The front end 46 of the inner contact spring 40 connects electrically with the the receptacle contact parts, when the plug 1 is inserted inside the receptacle 100 as shown and described in more details in
(26) A plug contact pin 30 is extending inside the through-going opening 22 of the inner insulator 20. The plug contact pin 30 comprises a plug contact pin opening 32 at the front end of the plug contact pin 30. Inside this opening 32, the inner contact spring 40 is positioned. The rear end 34 of the plug 30 protrudes through the opening 22 at the rear end 24 of the insulator 20 thereby allowing the plug contact pin 30 to be electrically connected to a cable 200, e.g. a first wire 202 comprised in a cable 200 as shown in
(27) As shown in
(28)
(29) As shown in the figures, the outer contact tube 160 also has a contact protrusion 168 at the rear end 164. The contact protrusion 168 protrudes from the rear end 134 of the inner contact base 130 allowing electrical contact to be made with the outer contact tube 160 by connecting an external electrical part of the contact protrusion 168.
(30) As seen in e.g.
(31) The outer contact spring 170 shown in
(32) The rear end 174 of the outer contact spring 170 is positioned at the rear end 104 of the receptacle part 100 allowing electrical contact to be made with the outer contact spring 170.
(33) Between the outer contact tube 160 and the outer contact spring 170 is an outer insulator 180 extending from a rear end 184 to a front end 186.
(34) Enclosing the outer contact spring 170, the outer insulator 180, the outer contact tube 160 and the inner receptacle part 110 is a housing 190 extending from a rear end 194 to a front end 196,
(35) The outer contact tube 160, and the outer contact spring 170 are adapted for making electrical contact with two additional plug parts of the plug 1, when the plug 1 is inserted inside the receptacle 100 in a similar manor as the internal receptacle part 110 makes electrical contact with plug parts of the plug 1.
(36)
(37)
(38) The outer insulator 60 extends from a rear end 64 to a front end 66 and has a rear end ring protrusion 68 at its rear end 64. The outer insulator 60 is positioned inside the hollow assembly tube 70 extending at least partly there through with the rear end ring protrusion 68 being in direct contact with the rear end 74 of the assembly tube 70.
(39) The outer contact spring 80 is positioned between the outer insulator 60 and the internal plug part 10 and extends from a rear end 84 to a front end 86 and having an opening 82 at its rear end. The rear end 34 of the plug contact pin 30 extends through the opening 82 in the outer contact spring 80.
(40) The outer contact spring 80 has a plate shaped part 88 surrounding the opening 82 from where a number of contact extensions 89 extend towards its front end 86. The plate shaped part 88 may be electrically connected to a third wire 206 in a cable 200. Likewise, the assembly tube 70 may be electrically connected to a fourth wire 208 in a cable 200.
(41) As shown in
(42) A second electrical connection is also present between the fixation recess 58 of the contact tube 50 and the inner contact spring 140 of the plug. The front end 146 of the contact spring 140 engages with the fixation recess 58 of the contact tube 50 in the plug thereby securing the plug inside the receptacle. Thus, the contact tube 50 and the inner contact spring 140 has a fixation function besides the function of creating an electrical connection between the plug and the receptacle.
(43) A third electrical connection C3 is present between the outer contact spring 80 of the plug and the outer contact tube 160 of the receptacle, and a fourth electrical connection C4 is present between the assembly tube 70 of the receptacle and the outer contact spring 170 of the plug.
(44) The figures show plug and receptacles with either two or four connections. However, plug and receptacle systems with three connections may also be imagined. In principle, any of the four shown connections in
(45) Thus, a three connection receptacles comprising either of the below combinations are also included in the present invention: A) the inner receptacle part 110 as described above, the outer contact tube 160 and the housing 190; B) the inner receptacle part 110 as described above, the outer contact spring 170 and the housing 190; C) the inner receptacle part 110 where the inner contact spring 140 is omitted, the outer contact tube 160, the outer contact spring 170, the outer insulator 180, and the housing 190; D) the inner receptacle part 110 where the receptacle pin 120 is omitted, the outer contact tube 160, the outer contact spring 170, the outer insulator 180, and the housing 190.
(46) Likewise, a three connection plugs comprising either of the below combinations are also included in the present invention: A) the hollow assembly tube 70, the inner insulator 20, the contact tube 50, the outer insulator 60, and the outer contact spring 80; B) the hollow assembly tube 70, the inner insulator 20, the plug contact pin 30, the inner contact spring 40, the outer insulator 60, and the outer contact spring 80; C) the hollow assembly tube 70, the inner insulator 20, the plug contact pin 30, the inner contact spring 40, the contact tube 50, the outer insulator 60;
(47)
(48) In
(49) The wires 202, 204, 206, 208 are preferably lacquered conducting wires, which are isolated from each other due to a lacquer that covers the conducting part of the conducting wires 202, 204, 206, 208. The consequence is that the conducting wires can be isolated from each other without having an outer isolating jacket made of an isolating material such as nylon, silicone, polyethylene, PVC, Polyamid, polyester, Pebax, etc. around each conducting wire. The outer diameters of the conducting wires 202, 204, 206, 208 are hereby reduced dramatically, and as a result, the outer diameter of the isolating wire 202, 204, 206, 208 is reduced even more.
(50) The flexibility and softness of the isolated wire 202, 204, 206, 208 are further improved as the relatively inflexible and hard outer isolating jackets often used around conducting wires are omitted. A strength member improves the strength of the cable, and the strength of the cable can be designed to specific specifications by choosing the material of the strength member, by regulating the dimensions of the strength member or by choosing to have more than one strength member integrated into the cable 200. Alternatively, if a very soft and flexible cable is needed, strength members can be omitted.
(51) The cable used in this invention is further less sensitive to noise such as electro mechanical (EM) noise, because the lacquered conducting wires are twisted. Thus, the cable 200 according to the present invention combines flexibility, softness and strength.
(52)
(53) Depending on the stiffness, softness and strength of the cable, it may be suited for applications, where it is placed near skin or near cloth depending on the static electricity created by the different environment it is near.
(54) The thin conducting magnet wires 202, 204, 206, 208 shown in
(55) One or more of the wires 202, 204, 206, 208 shown in
(56) The twisted wires 202, 204, 206, 208 may be secured to the outer isolating jacket 210 by an adhesive. The cable 200 is hereby made tight because the adhesive prevents air, moist and dirt from entering the outer jacket 210. This improves the cable 200 against corrosion and excludes further sounds from travelling inside the outer isolating jacket 210.
(57) The adhesive may further be used to secure the cable 200 in the plug of the invention. The wires 202, 204, 206, 208 may be tinned at their ends such that it is ensured, in embodiments where each wire 202, 204, 206, 208 comprises a number of individually lacquered magnet wires (which again are twisted together as described in
(58) The individual wires 202, 204, 206, 208 shown in
(59) After manufacturing the individual wires 202, 204, 206, 208, a number of them and a strength member 1008 could be twisted together and an outer jacket extruded around the twisted conducting wires 202, 204, 206, 208. In one embodiment of the cable 200 shown in
(60) The invention may also be described as described in the following items.
(61) Items
(62) 1. A receptacle (100) for a miniaturized connector for use in an audio device, a hearing device or a similar device, the receptacle extending from a rear end (104) towards of front end (106), wherein the receptacle comprises an inner receptacle part (110) comprising: a receptacle contact pin (120) extending from a rear end (124) to a front end (126); an inner contact base (130) extending from a rear end (134) to a front end (136), wherein the inner contact base (130) comprises a through-going opening (132) through which the receptacle contact pin (120) extends, and one or more additional openings (138); an inner contact spring (140) extending from a rear end (144) to a front end (146), the inner contact spring (140) being secured at its rear end (144) inside the one or more additional openings (138) in the inner contact base (130), and an insulator (150) extending from a rear end (154) to a front end (156), and having a through-going opening (152) containing the front ends (146, 136, 126) of the inner contact spring (140), the inner contact base (130), and the contact pin (120),
wherein the receptacle contact pin (120), and contact spring (140) are adapted for making electrical contact with two plug parts in a plug (1), when the plug (1) is inserted inside the receptacle (100).
2. A receptacle according to item 1, wherein the rear end (124) of the inner contact pin (120) protrudes from the rear end (134) of the inner contact base (130).
3. A receptacle according to any preceding item, wherein the front end (126) of the inner contact pin (120) protrudes from the front end (136) of the inner contact base (130).
4. A receptacle according to any preceding item, wherein at least one of the one or more additional openings (138) is extending all the way through the inner contact base (130).
5. A receptacle according to any preceding item, wherein the inner contact spring (140) comprises a contact protrusion (142) at the rear end (144) of the inner contact spring (140), the contact protrusion (142) extending rearward from the rear end (134) of the inner contact base (130) allowing electrical contact to be made with the inner contact spring (140).
6. A receptacle according to any preceding item, wherein the inner contact spring (140) comprises a number of protruding parts (148) formed as arms extending from the rear end (144) of the inner contact spring (140) in an approximately straight line towards the front end (146) of the inner contact spring (140) where the protruding parts (148) bends towards a centre point of the inner contact spring.
7. A receptacle according to item 6, wherein the protruding parts (148) are flexible.
8. A receptacle according to any preceding item, wherein the inner contact base (130) is an insulator.
9. A receptacle according to any preceding item, wherein the rear end (124) of the receptacle contact pin (120) extends rearward from the rear end (134) of the inner contact base (130) allowing electrical contact to be made with the receptacle contact pin (120).
10. A receptacle (100) according to any of the preceding items 1-9 further comprising: an outer contact spring (170) extending around the inner receptacle part (110) from a rear end (174) to a front end (176); a housing (190) extending from a rear end (194) to a front end (196), the housing (190) enclosing the outer contact spring (170), and the inner receptacle part (110),
wherein the receptacle contact pin (120), inner contact spring (140, and the outer contact spring (170) are adapted for making electrical contact with three plug parts in a plug (1), when the plug (1) is inserted inside the receptacle (100).
11. A receptacle (100) according to any of the preceding items 1-9 further comprising: an outer contact tube (160) extending from a rear end (164) to a front end (166), and having a through-going opening (162), wherein the inner receptacle part (110) extends through the outer contact tube (160); an outer contact spring (170) extending around the outer contact tube (160) from a rear end (174) to a front end (176); an outer insulator (180) extending from a rear end (184) to a front end (186), the outer insulator (180) being positioned between the outer contact tube (160) and the outer contact spring (170), a housing (190) extending from a rear end (194) to a front end (196), the housing (190) enclosing the outer contact spring (170), the outer insulator (180), the outer contact tube (160) and the inner receptacle part (110),
wherein the outer contact tube (160), and the outer contact spring (170) are adapted for making electrical contact with two additional plug parts of the plug (1), when the plug (1) is inserted inside the receptacle (100).
12. A receptacle according to any of the preceding items 10-11, wherein the outer contact spring (170) comprises a ring shaped part (172) at the rear end (174) of the outer contact spring (170) from where a number of contact extensions (178) extend towards the front end (176) of the outer contact spring (170).
13. A receptacle according to item 12, wherein the number of contact extensions (178) includes two contact extensions (178).
14. A receptacle according to any of the preceding items 10-13, wherein the rear end (174) of the outer contact spring (170) is positioned at the rear end (104) of the receptacle allowing electrical contact to be made with the outer contact spring (170).
15. A receptacle (100) according to any of the preceding items 1-9 further comprising: an outer contact tube (160) extending from a rear end (164) to a front end (166), and having a through-going opening (162), wherein the inner receptacle part (110) extends through the outer contact tube (160); a housing (190) extending from a rear end (194) to a front end (196), the housing (190) enclosing the outer contact tube (160) and the inner receptacle part (110),
wherein the receptacle contact pin (120), inner contact spring (140), and the outer contact tube (160) are adapted for making electrical contact with three plug parts in a plug (1), when the plug (1) is inserted inside the receptacle (100).
16. A receptacle according to any of the preceding items 1-9 and 11-14, wherein the outer contact tube (160) comprises a contact protrusion (168) at the rear end (164) of the outer contact tube (160).
17. A receptacle according to item 16, wherein the contact protrusion (168) of the outer contact tube (160) protrudes from the rear end (134) of the inner contact base (130) allowing electrical contact to be made with the outer contact tube (160).
18. A receptacle (100) for a miniaturized connector for use in an audio device, a hearing device or a similar device, the receptacle extending from a rear end (104) towards of front end (106), wherein the receptacle comprises: an inner receptacle part (110) comprising: a receptacle contact pin (120) extending from a rear end (124) to a front end (126); an inner contact base (130) extending from a rear end (134) to a front end (136), wherein the inner contact base (130) comprises a through-going opening (132) through which the receptacle contact pin (120) extends, and one or more additional openings (138); an insulator (150) extending from a rear end (154) to a front end (156), and having a through-going opening (152) containing the inner contact base (130), and the contact pin (120), an outer contact tube (160) extending from a rear end (164) to a front end (166), and having a through-going opening (162), wherein the inner receptacle part (110) extends through the outer contact tube (160); an outer contact spring (170) extending around the outer contact tube (160) from a rear end (174) to a front end (176); an outer insulator (180) extending from a rear end (184) to a front end (186), the outer insulator (180) being positioned between the outer contact tube (160) and the outer contact spring (170), a housing (190) extending from a rear end (194) to a front end (196), the housing (190) enclosing the outer contact spring (170), the outer insulator (180), the outer contact tube (160) and the inner receptacle part (110),
wherein the receptacle contact pin (120), the outer contact tube (160), and the outer contact spring (170) are adapted for making electrical contact with three plug parts in a plug (1), when the plug (1) is inserted inside the receptacle (100).
19. A receptacle (100) for a miniaturized connector for use in an audio device, a hearing device or a similar device, the receptacle extending from a rear end (104) towards of front end (106), wherein the receptacle comprises: an inner receptacle part (110) comprising: an inner contact base (130) extending from a rear end (134) to a front end (136), wherein the inner contact base (130) comprises one or more additional openings (138); an inner contact spring (140) extending from a rear end (144) to a front end (146), the inner contact spring (140) being secured at its rear end (144) inside the one or more additional openings (138) in the inner contact base (130), and an insulator (150) extending from a rear end (154) to a front end (156), and having a through-going opening (152) containing the front ends (146, 136, 126) of the inner contact spring (140), and the inner contact base (130), an outer contact tube (160) extending from a rear end (164) to a front end (166), and having a through-going opening (162), wherein the inner receptacle part (110) extends through the outer contact tube (160); an outer contact spring (170) extending around the outer contact tube (160) from a rear end (174) to a front end (176); an outer insulator (180) extending from a rear end (184) to a front end (186), the outer insulator (180) being positioned between the outer contact tube (160) and the outer contact spring (170), a housing (190) extending from a rear end (194) to a front end (196), the housing (190) enclosing the outer contact spring (170), the outer insulator (180), the outer contact tube (160) and the inner receptacle part (110),
wherein inner contact spring (140), the outer contact tube (160), and the outer contact spring (170) are adapted for making electrical contact with three plug parts in a plug (1), when the plug (1) is inserted inside the receptacle (100).
20. A plug (1) for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug (1) comprises an internal plug part (10) comprising: an inner insulator (20) with a through-going opening (22) extending from a front end (26) to a rear end (24) of the inner insulator (20); an inner contact spring (40) having a rear end (44) and a front end (46); a plug contact pin (30) extending inside the through-going opening (22) of the inner insulator (20), the plug contact pin (30) having a rear end (34) and a front end (36), the front end (36) comprising a plug contact pin opening (32) inside of which the inner contact spring (40) is positioned, and a contact tube (50) having a front end (56), a rear end (54) and a through-going opening through which the inner insulator (20) extends, wherein the contact tube (50) further comprises a fixation recess (58),
wherein the inner contact spring (40) and the contact tube (50) are adapted for making electrical contact with two receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
21. A plug according to item 20, wherein the rear end (24) of the insulator (20) is in direct contact with the rear end (54) of the contact tube (50).
22. A plug according to any of the items 20-21, wherein the front end (56) of the contact tube (50) is tapered.
23. A plug according to any of the items 20-22, wherein the contact tube (50) further comprises a first outer protrusion (57) and the second outer protrusion (59).
24. A plug according to any of the items 20-23, wherein the inner contact spring (40) comprises a number of extending arms (42) extending from a ring shaped part (48) at the front end (46) of the inner contact spring (40) towards the rear end (44) of the inner contact spring.
25. A plug according to any of the items 20-24, wherein the rear end (34) of the plug contact pin (30) extends from the rear end (24) of the inner insulator (20) thereby allowing the plug contact pin (30) to be electrically connected to a first wire (202) comprised in a cable (200).
26. A plug according to any of the items 20-25, wherein the rear end (54) of the contact tube (50) is electrically connected to a second wire (204) comprised in a cable (200).
27. A plug according to any of the items 20-26, the plug further comprising the cable (200) with a number of wires including at least the first wire (202) and the second wire (204).
28. A plug according to any of the items 20-27 further comprising a hollow assembly tube (70), the hollow assembly tube (70) extending from a rear end (74) to a front end (76), wherein enclosed in the hollow assembly tube (70) and extending from its front end (76) is the internal plug part (10).
29. A plug according to item 28 further comprising a lip seal (78) positioned around the contact tube (50).
30. A plug according to item 28 further comprising a lip seal (78) positioned the hollow assembly tube (70) and the contact tube (50).
31. A plug according to item 30, wherein the lip seal (78) positioned between the front end (76) of the hollow assembly tube (70) and the contact tube (50).
32. A plug according to any of the items 29-31, wherein the lip seal (78) compresses when the plug is connected with the receptacle.
33. A plug according to any of the items 29-32, wherein the lip seal (78) extends radially all the way around an outer surface of the contact tube (50).
34. A plug according to any of the items 20-33 further comprising: an outer insulator (60) extending from a rear end (64) to a front end (66) and having a rear end ring protrusion (68) at the rear end (64) of the outer insulator (60), wherein the outer insulator (60) is positioned inside the hollow assembly tube (70) extending at least partly there through with the rear end ring protrusion (68) being in direct contact with the rear end (74) of the assembly tube (70), and an outer contact spring (80) positioned between the outer insulator (60) and the internal plug part (10), the outer contact string (80) extending from a rear end (84) to a front end (86) and having an opening (82) at the rear end (84) through which the rear end (34) of the plug contact pin (30) extends,
wherein the outer contact spring (80) and the assembly tube (70) are adapted for making electrical contact with two additional receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
35. A plug according to item 34, wherein the outer contact spring (80) comprises a plate shaped part (88) surrounding the opening (82) at the rear end (84) of the outer contact spring (80) from where a number of contact extensions (89) extend towards the front end (86) of the outer contact spring (80).
36. A plug according to item 35, wherein the plate shaped part (88) is electrically connected to a third wire (206) in a cable (200).
37. A plug according to any of the items 35-36, wherein the assembly tube (70) is electrically connected to a fourth wire (208) in a cable (200).
38. A plug according to item 37, wherein the cable (200) comprises the third wire (206) and the fourth wire (208).
39. A plug (1) for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug (1) comprises an internal plug part (10) and a hollow assembly tube (70), the hollow assembly tube (70) extending from a rear end (74) to a front end (76), wherein enclosed in the hollow assembly tube (70) and extending from its front end (76) is the internal plug part (10), the internal plug part (10) comprising: an inner insulator (20) with a through-going opening (22) extending from a front end (26) to a rear end (24) of the inner insulator (20); an inner contact spring (40) having a rear end (44) and a front end (46); a plug contact pin (30) extending inside the through-going opening (22) of the inner insulator (20), the plug contact pin (30) having a rear end (34) and a front end (36), the front end (36) comprising a plug contact pin opening (32) inside of which the inner contact spring (40) is positioned, and a contact tube (50) having a front end (56), a rear end (54) and a through-going opening through which the inner insulator (20) extends, wherein the contact tube (50) further comprises a fixation recess (58),
wherein the plug further comprises: an outer insulator (60) extending from a rear end (64) to a front end (66) and having a rear end ring protrusion (68) at the rear end (64) of the outer insulator (60), wherein the outer insulator (60) is positioned inside the hollow assembly tube (70) extending at least partly there through with the rear end ring protrusion (68) being in direct contact with the rear end (74) of the assembly tube (70), and an outer contact spring (80) positioned between the outer insulator (60) and the internal plug part (10), the outer contact string (80) extending from a rear end (84) to a front end (86) and having an opening (82) at the rear end (84) through which the rear end (34) of the plug contact pin (30) extends,
wherein the inner contact spring (40), the contact tube (50), and the outer contact spring (80) are adapted for making electrical contact with three additional receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
40. A plug (1) for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug (1) comprises an internal plug part (10) and a hollow assembly tube (70), the hollow assembly tube (70) extending from a rear end (74) to a front end (76), wherein enclosed in the hollow assembly tube (70) and extending from its front end (76) is the internal plug part (10), the internal plug part (10) comprising: an inner insulator (20) with a through-going opening (22) extending from a front end (26) to a rear end (24) of the inner insulator (20), and a contact tube (50) having a front end (56), a rear end (54) and a through-going opening through which the inner insulator (20) extends, wherein the contact tube (50) further comprises a fixation recess (58),
wherein the plug further comprises: an outer insulator (60) extending from a rear end (64) to a front end (66) and having a rear end ring protrusion (68) at the rear end (64) of the outer insulator (60), wherein the outer insulator (60) is positioned inside the hollow assembly tube (70) extending at least partly there through with the rear end ring protrusion (68) being in direct contact with the rear end (74) of the assembly tube (70), and an outer contact spring (80) positioned between the outer insulator (60) and the internal plug part (10), the outer contact string (80) extending from a rear end (84) to a front end (86),
wherein the contact tube (50), the outer contact spring (80) and the assembly tube (70) are adapted for making electrical contact with three additional receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
41. A plug (1) for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug (1) comprises an internal plug part (10) and a hollow assembly tube (70), the hollow assembly tube (70) extending from a rear end (74) to a front end (76), wherein enclosed in the hollow assembly tube (70) and extending from its front end (76) is the internal plug part (10), the internal plug part (10) comprising: an inner insulator (20) with a through-going opening (22) extending from a front end (26) to a rear end (24) of the inner insulator (20); an inner contact spring (40) having a rear end (44) and a front end (46); a plug contact pin (30) extending inside the through-going opening (22) of the inner insulator (20), the plug contact pin (30) having a rear end (34) and a front end (36), the front end (36) comprising a plug contact pin opening (32) inside of which the inner contact spring (40) is positioned, and
wherein the plug further comprises: an outer insulator (60) extending from a rear end (64) to a front end (66) and having a rear end ring protrusion (68) at the rear end (64) of the outer insulator (60), wherein the outer insulator (60) is positioned inside the hollow assembly tube (70) extending at least partly there through with the rear end ring protrusion (68) being in direct contact with the rear end (74) of the assembly tube (70), and an outer contact spring (80) positioned between the outer insulator (60) and the internal plug part (10), the outer contact string (80) extending from a rear end (84) to a front end (86) and having an opening (82) at the rear end (84) through which the rear end (34) of the plug contact pin (30) extends,
wherein the inner contact spring (40), the outer contact spring (80) and the assembly tube (70) are adapted for making electrical contact with three additional receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
42. A plug (1) for a miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the plug (1) comprises an internal plug part (10) and a hollow assembly tube (70), the hollow assembly tube (70) extending from a rear end (74) to a front end (76), wherein enclosed in the hollow assembly tube (70) and extending from its front end (76) is the internal plug part (10), the internal plug part (10) comprising: an inner insulator (20) with a through-going opening (22) extending from a front end (26) to a rear end (24) of the inner insulator (20); an inner contact spring (40) having a rear end (44) and a front end (46); a plug contact pin (30) extending inside the through-going opening (22) of the inner insulator (20), the plug contact pin (30) having a rear end (34) and a front end (36), the front end (36) comprising a plug contact pin opening (32) inside of which the inner contact spring (40) is positioned, and a contact tube (50) having a front end (56), a rear end (54) and a through-going opening through which the inner insulator (20) extends, wherein the contact tube (50) further comprises a fixation recess (58),
wherein the inner contact spring (40) and the contact tube (50), and the assembly tube (70) are adapted for making electrical contact with three additional receptacle contact parts, when the plug (1) is inserted inside the receptacle (100).
43. A miniaturized connector for use in an audio device, a hearing device or a similar device, wherein the connector comprises a receptacle (100) according to items 1-19 and a plug (1) according to items 20-42.
44. A miniaturized connector according to item 43, wherein when the plug is inserted into the receptacle, there is a first electrical connection between the front end (126) of the receptacle contact pin (120) and the inner contact spring (40) of the plug positioned inside the plug contact pin opening (32).
45. A miniaturized connector according to item 43 or 44, wherein when the plug is inserted into the receptacle, there is a second electrical connection between the contact tube (50) of the receptacle and the inner contact spring (140) of the plug.
46. A miniaturized connector according to item 45, wherein the front end (142) of the inner contact spring (140) engages with the fixation recess (58) of the contact tube (50) thereby securing the plug inside the receptacle.
47. A miniaturized connector according to any of the items 43-46, wherein when the plug is inserted into the receptacle, there is a third electrical connection between the outer contact spring (80) of the plug and the outer contact tube (160) of the receptacle (100).
48. A miniaturized connector according to any of the items 43-47, wherein when the plug is inserted into the receptacle, there is a fourth electrical connection between the assembly tube (70) of the plug and the outer contact spring (170) of the receptacle.
REFERENCES
(63) 1 plug 10 internal plug part 20 inner insulator 22 through-going opening in the inner insulator 24 rear end of the inner insulator 26 front end of the inner insulator 28 rear end plate of the inner insulator 30 plug contact pin 32 opening in the plug contact pin 34 rear end of the plug contact pin 36 front end of the plug contact pin 40 inner contact spring 42 extending arms of the inner contact spring 44 rear end of the inner contact spring 46 front end of the inner contact spring 48 ring shaped part of the inner contact spring 50 contact tube 52 through-going opening of the contact tube 54 rear end of the contact tube 56 front end of the contact tube 57 first outer protrusion 58 fixation recess of the contact tube 59 second outer protrusion 60 outer insulator 64 rear end of the outer insulator 66 front end of the outer insulator 68 ring protrusion of the outer insulator 70 hollow assembly tube 72 opening in the assembly tube 74 rear end of the hollow assembly tube 76 front end of the hollow assembly tube 78 lip seal 80 outer contact spring 82 opening at the rear end of the outer contact spring 84 rear end of the outer contact spring 86 front end of the outer contact spring 88 plate shaped part at the rear end of the outer contact spring 89 contact extensions of the outer contact spring 100 receptacle 104 rear end of the receptacle 106 front end of the receptacle 110 inner receptacle part 120 receptacle contact pin 124 rear end of the receptacle contact pin 126 front end of the receptacle contact pin 130 inner contact base 132 through-going opening of the inner contact base 134 rear end of the inner contact base 136 front end of the inner contact base 138 additional openings in the inner contact base 140 inner contact spring 142 contact protrusion of the inner contact spring 144 rear end of the inner contact spring 146 front end of the inner contact spring 148 protruding parts of the inner contact spring formed as arms/strings 150 insulator 152 through-going opening of the insulator 154 rear end of the insulator 156 front end of the insulator 160 outer contact tube 162 through-going opening of the outer contact tube 164 rear end of the outer contact tube 166 front end of the outer contact tube 168 contact protrusion at the rear end of the outer contact tube 170 outer contact spring 172 ring shaped part of the outer contact spring 174 rear end of the outer contact spring 176 front end of the outer contact spring 178 contact extensions of the outer contact spring 180 outer insulator 184 rear end of the outer insulator 186 front end of the outer insulator 190 housing 192 opening in the housing 194 rear end of the housing 196 front end of the housing 200 cable 202 first wire 204 second wire 206 third wire 208 fourth wire 210 isolating jacket 212 core part of the cable C1 first electrical connection C2 second electrical connection C3 third electrical connection C4 fourth electrical connection