Apparatus and methods for sealing open-topped containers with heat-shrinking film material
11358742 · 2022-06-14
Assignee
Inventors
Cpc classification
B65B59/04
PERFORMING OPERATIONS; TRANSPORTING
B65B59/003
PERFORMING OPERATIONS; TRANSPORTING
B65B51/144
PERFORMING OPERATIONS; TRANSPORTING
B65B61/18
PERFORMING OPERATIONS; TRANSPORTING
B65B61/26
PERFORMING OPERATIONS; TRANSPORTING
B65B53/066
PERFORMING OPERATIONS; TRANSPORTING
B65B61/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B59/00
PERFORMING OPERATIONS; TRANSPORTING
B65B61/18
PERFORMING OPERATIONS; TRANSPORTING
B65B61/26
PERFORMING OPERATIONS; TRANSPORTING
B65B61/02
PERFORMING OPERATIONS; TRANSPORTING
B65B7/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
System, assemblies, and methods for heat shrink sealing open-topped containers wherein the system includes a two-part housing or enclosure wherein a majority of a bulk roll of film material is accessible when the cover is open. The system preferably includes a movable feed roll to improve the efficiency associated with reloading operations. In a preferred aspect, the system includes a movable sealing unit that accommodates use of the lidding system with open ended containers having various sizes and shapes. In a more preferred aspect, the system includes an indicia generating device operable to label sealed containers and a knife that generates a perforation in the film during sealing operations.
Claims
1. A system for heat-shrinking a film onto an open-topped container, the system comprising: a feed mechanism configured to cause a film material to advance from a film material roll to a dispense location, wherein the feed mechanism includes a feed cover that includes a feed roll, wherein the feed cover and the feed roll are movable between a use position and a loading position, wherein, when in the loading position, the feed roll is spaced apart from an opposing roll to receive an end of the film material therethrough for loading of the film material, wherein, when in the use position, the feed roll is oriented in close proximity to the opposing roll and interacts with the opposing roll to cause the film material to advance to the dispense location; a seal assembly proximate the dispense location and configured to allow contact between the film material and an open end of a container; and a housing having a base configured to support the feed mechanism and a cover, wherein the cover is movably connected to the base such that the cover overlaps at least a portion of the film material roll, and wherein the feed cover is movably connected to the base so as to enable movement between the use position and the loading position.
2. The system of claim 1 wherein the cover of the housing and the base of the housing are pivotably connected to one another.
3. The system of claim 2 wherein an axis of rotation between the cover and the base of the housing is located vertically lower than an axis of rotation of the film material roll.
4. The system of claim 2 further comprising a handle that is attached to the cover at a location that is offset from an axis of rotation of the cover relative to the base.
5. The system of claim 1 wherein the seal assembly is movably attached to the housing.
6. The system of claim 5, wherein the seal assembly is movable relative to the housing between a first position associated with placement of the container and a second position associated with establishing contact between the film material and the open end of the container.
7. The system of claim 1, wherein the feed cover and the feed roll are movable to the loading position from the use position when the cover is in an open position.
8. The system of claim 1, wherein the feed cover is rotatably connected to the base so as to enable rotation of the feed cover to move the feed cover and feed roller to the loading position.
9. An apparatus for lidding an open container, the apparatus comprising: a housing configured to support a roll of a film lidding material; a feed mechanism constructed to communicate a portion of the film lidding material from the housing toward a dispense location; and a sealing assembly attached to the housing and constructed to present the film lidding material for interaction with an open end of a container disposed underneath and proximate thereto and such that the sealing assembly is movable relative to the housing between a first position vertically above the open end of the container and a second position associated with establishing contact between the film lidding material and the open end of the container and enabling sealing of the film lidding material around the open end of the container, wherein the sealing assembly is configured for substantially vertical translation between the first position and the second position, wherein the housing includes a base and a cover, wherein the feed mechanism includes a feed cover that includes a feed roll, wherein the feed cover and the feed roll are movable between a use position and a loading position, wherein, when in the loading position, the feed roll is spaced apart from an opposing roll to receive an end of the film material therethrough for loading of the film lidding material, wherein, when in the use position, the feed roll is oriented in close proximity to the opposing roll and interacts with the opposing roll to cause the film lidding material to advance to the dispense location, wherein the feed cover is movably connected to the base so as to enable movement between the use position and the loading position.
10. The apparatus of claim 9 further comprising a handle attached to the sealing assembly and pivotably attached to the housing, wherein the handle is configured to rotate to cause the substantially vertical translation of the sealing assembly.
11. The apparatus of claim 9 further comprising a blade supported by the sealing assembly and oriented to perforate the film as the sealing assembly undergoes the substantially vertical translation from the first position to the second position.
12. The apparatus of claim 9 further comprising a tray associated with the sealing assembly and a chassis associated with the housing wherein at least one of the tray and the chassis are formed by injection molding.
13. The apparatus of claim 9 further comprising at least one vertically extending rail configured to guide the substantially vertical translation of the sealing assembly.
14. A method of forming an open container film sealing assembly, the method comprising: providing a feed assembly that is supported by a chassis and configured to cause a film material to advance from a bulk roll of film material to a seal assembly, wherein the feed assembly includes a feed cover that includes a feed roll, wherein the feed cover and the feed roll are movable between a use position and a loading position, wherein, when in the loading position, the feed roll is spaced apart from an opposing roll to receive an end of the film material therethrough for loading of the film material, wherein, when in the use position, the feed roll is oriented in close proximity to the opposing roll and interacts with the opposing roll to cause the film material to advance to the dispense location, wherein the feed cover is movably connected to the chassis so as to enable movement between the use position and the loading position; and providing a cover that movably cooperates with the chassis such that the cover and chassis generally enclose the feed assembly and the bulk roll when closed.
15. The method of claim 14 further comprising exposing a majority of each of the opposite ends of the bulk roll of film material when the cover is open.
16. The method of claim 14 further comprising connecting the seal assembly to the chassis such that the seal assembly is movable in a vertical direction relative to the chassis.
17. The method of claim 16 further comprising providing a knife associated with the seal assembly and oriented to perforate the film material during sealing of an open end of a container.
18. The method of claim 14, wherein the feed cover and the feed roll are movable to the loading position from the use position when the cover is in an open position.
19. The method of claim 14, wherein the feed cover is rotatably connected to the chassis so as to enable rotation of the feed cover to move the feed cover and feed roller to the loading position.
Description
DESCRIPTION OF THE DRAWINGS
(1) A clear conception of the advantages and features constituting the present invention, and of the construction and operation of typical embodiments of the present invention, will become more readily apparent by referring to the exemplary, and, therefore, non-limiting, embodiments illustrated in the drawings accompanying and forming a part of this specification, wherein like reference numerals designate the same elements in the several views.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) As embodied and broadly described herein, the present application discloses various features of a lidding system for heat-shrinking a film onto an open-topped container. The respective lidding system includes a film drive or feed mechanism configured to dispense the film for interaction with an open-topped container and such that the film can be heat sealed thereto.
(11) Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings. While the following description is directed to open-topped containers, such as cups, those of ordinary skill in the art will appreciate that the invention is equally applicable to other open-topped containers, including, but not limited to, food cartons and pharmaceutical containers.
(12)
(13) Housing 42 includes a base 47 and the cover 48 that is pivotably connected thereto. Base 47 defines a chamber 50 that is constructed to accommodate feed assembly 44, at least a portion of a bulk roll 52 of a film material associated therewith, and a chassis 43. The film may be any film that will shrink in the presence of heat or radiant energy. For example, the film may be a plastic wrapping film which has the capability of shrinking when it is heated to near the melting point of the film. These films are commonly manufactured from plastic resins such as polyvinyl chloride (PVC); polypropylene (PP); linear-low density polyethylene (LLDPE); low density polyethylene (LDPE); high density polyethylene (HDPE); copolymers of ethylene and vinyl acetate (EVA); copolymers of ethylene and vinyl alcohols (EVOH); ionomers (e.g., SURLYN™, by E.I. du Pont de Nemours and Company of Wilmington, Del.)); copolymers of vinylidene chloride (e.g., PVDC, SARAN™ (“SARAN” is a trademark of The Dow Chemical Company of Midland, Mich.)); copolymers of ethylene acrylic acid (EAA); polyamides (PA); polyester, polystyrene, nylon and copolymers of ethylene and octene.
(14) It is further appreciated that the film may be a bi-axially oriented thin shrink film having a thickness of between 40 to 120 gauge (1.02 mm to 3.05 mm). In another embodiment, the film may be a bi-axially oriented thin shrink film having a thickness of between 60 to 100 gauge (1.52 mm to 2.54 mm). One film that has been used is a 75 gauge (1.91 mm) Clysar ABL polyolefin shrink film sold by Bemis Corporation of Minneapolis, Minn. Another film that has been used is a 75 gauge (1.91 mm) Clysar XLPT-115 polyolefin shrink film, also sold by Bemis Corporation of Minneapolis, Minn. Yet another appropriate shrink film may be made of polyvinyl chloride and is sold under the trade name #2024 REYNOLON™, by Reynolds Metals Company of Richmond, Va. Appropriate shrink film would be readily apparent to the skilled artisan. Any art recognized film would be appropriate, such as 75 gauge (1.91 mm) Intertape Exfilm polyolefin shrink film. When used to cover food products, the film should be food contact-approved by the appropriate regulatory authorities. In one embodiment, the film should have a width of between approximately 3-12 inches. It is further appreciated that the relative width associated with the desired film be tailored or selected to cooperate with the shape of an underlying container intended to sealed thereto and with minimal or deminimus waste associated with the same. It is appreciated that the examples provided above are merely exemplary and not all inclusive of suitable materials associated with the film material.
(15) To ensure that the film sufficiently shrinks when contacted by a respective energy signal, the film may include an energy absorbing substance. Any art recognized energy absorbing substance may be used. One or more energy absorbing substances may be used with a single film. The substance(s) may be applied to the film, such as by printing, brushing, spray coating, electrostatic coating, electrodeposition coating, flow coating, roller coating, dip coating, or other means known to those of ordinary skill in the art, or the substances may be incorporated into the shrink film during formation or manufacture thereof. In some cases, such films may require special treatment to be made more adaptable to printing of the energy absorbent material thereon, such as the application of a charged electric field, known as corona treating, which is done before printing to ensure adhesion of the absorbent material, and its carrier vehicle, if any. Other methods of promoting adhesion of the absorbent material include flame treatment or chemical primer application. For other films, such as polyvinyl chloride shrink films, corona treating is not necessary for acceptable printing results.
(16) Although usable with films having various sizes, shapes, constructions and which are responsive to various energy signals, cover 48 includes opposing sidewalls 54, 56 that define a cavity 58 therebetween. A hinge 60 is secured between base 47 and cover 48 such that cover 48 is rotatable relative thereto and supported by base 47 so as to be generally rotatable about an axis, indicated by line 62, that is generally parallel to the axis, indicated by line 64, associated with movement of cover 48 relative to base 47. It is appreciated that axis 62 and axis 64 could be oriented at crossing orientations relative to one another yet achieve the desired exposure or access to the cavity defined by housing 42. As shown in
(17) In one embodiment, cover 48 includes an open end 66 that is constructed to generally align with a rearward facing surface 68 associated with sealing assembly 46 when cover 48 is oriented in the closed position relative to base 47. Referring to
(18) Chassis 43 is disposed within base 47 of housing 42 and provides support for feed assembly 44 when disposed within housing 42. While
(19) Feed assembly 44 includes a feed cover 74 that supports feed roll 76 associated with communicating a film material 78 from bulk roll 52 toward sealing assembly 46 during use of system 40. It should be appreciated that the orientation of feed roll 76 and cover 74 associated therewith, in the orientation shown in
(20) Feed cover 74 is rotatable relative to housing 42 and chassis 43 as indicated by arrow 84 so as to be movable between a loading position as shown in
(21) As further shown in
(22) It is contemplated that embodiments of the invention including blade 77 may also include blade cover 75, while embodiments of the invention replacing blade 77 with a fixed position blade 158, such as that shown and described below with respect to
(23) Feed cover 74 may also include a plurality of support brackets 71 extending from the lower surface 73 thereof and oriented parallel or substantially parallel to each other. While
(24) It is further contemplated that feed cover 74 and its sub-elements, such as support brackets 71 and blade cover 75, may be a single integrated part formed through processes known in the art, such as, but not limited to, injection molding. It other embodiments of the invention, one or more of the sub-elements of feed cover 74 may be separable from one another and configured to be coupled to feed cover 74.
(25) The movability of roll 76 relative to roll 82 associated with feed assembly 44 facilitates convenient and expeditious “threading” of film material 78 relative to system 40 and the feed mechanisms associated therewith during initial threading or reloading operations. It is further appreciated that one or more of roll 76, roll 88 and/or one or more of support rolls 90, 92 associated with bulk roll 52 can be powered and/or otherwise driven so as to effectuate the desired unwinding, delivery, and tensioning of film material 78 relative to sealing assembly 46 for generally continuous operation of system 40 while bulk roll 52 includes film material 78. It is further appreciated that housing 42, feed assembly 44, and sealing assembly 46 can include one or more supplemental feed, support, guide, and/or tension rollers configured to achieve the desired translation of film material 78 during dispensing operations as disclosed in the prior art mentioned above.
(26)
(27) Sealing assembly 101 is constructed to movably cooperate with enclosure 108 in a generally vertical direction, indicated by arrow 110. A first rail 102 and a second rail 104 are secured to surface 106 of enclosure 108 and configured to allow sealing assembly 101 to move between a first, ready position 112, as shown in
(28) System 100 includes a handle 120 that allows a user to transition sealing assembly 101 between first position 112 and second position 118. Handle 120 includes a number of arms 121 that each have a similar shape and orientation such that they are generally mirror images of one another. Each arm 121 pivotably connects to a side-facing surface 109 of enclosure 108 at a first end 122 of the arm 121. Handle 120 further includes a grip site 124 that extends in a generally perpendicular manner between a second, generally opposite end 123 of each arm 121. Sealing assembly 101 includes a projection 128 that extends in an outward lateral direction relative to axis 110 and which slideably cooperates with a guide or channel 130 formed along arm 121. Projection 128 and channel 130 are shaped to accommodate generally vertical rotation, of handle 120 relative to enclosure 108 while allowing substantially vertical translation, along axis 110, of sealing assembly 101 relative to container 114.
(29) When a user pushes in a generally downward direction on grip 124 to lower sealing assembly 101, handle 120 rotates about first end 122 of arm 121 in a generally counter-clockwise direction, while protrusion 128 travels from a first end 129 of channel 130 toward a second end 131 of channel 130. When a user interacts with grip 124 to raise sealing assembly 101, handle 120 is configured to rotate about first end 122 of arm 121 in a generally clockwise direction, while protrusion 128 travels in a direction away from second end 131 of channel 130 toward first end 129 of channel 130. It is further appreciated that system 100 can include a biasing device associated with handle 120 such that, after a sealing operation, handle 120 returns to the “ready to seal” or first position 112 when the downward bias associated with user interaction with handle 120 is removed therefrom.
(30) Regardless of the return to “ready to seal” methodology employed associated with user interaction with handle 120, the substantially vertical translation of sealing assembly 101 ensures that the desired interaction is achieved between an underside 140 of sealing assembly 101 and open end 116 of container 114 during sealing operations. As disclosed above, in a preferred aspect, sealing assembly 101 is biased toward the upward oriented “ready to seal” position 112 when no pressure is exerted on handle 120. In another preferred aspect, a signal is provided that designates an acceptable seal has been created. It is appreciated that such a signal can be one or more of visual, tactile, and/or audible.
(31) The generally slidable association between sealing assembly 101 and a chassis or enclosure 108 further provides for a variable distance between underside 140 of sealing assembly 101 and a foot or support assembly 144 associated therewith. Such a construction allows system 100 to provide a sealable interaction with containers having various sizes and shapes while maintaining a desired interaction between sealing assembly 101 and a respective open end 116 of a respective container associated therewith.
(32)
(33) Referring to
(34) Referring to
(35) It is contemplated that tray 202 can be provided in various configurations other than the generally C-shaped profile described above. Preferably, tray 202, one or more of panels 208, 210, 212, 214, 216, 218 associated with the formation of housing 220, and chassis 222 are formed of an injection molded plastic material. It is appreciated that such a configuration reduces the cost associated with formation and improves the versatility of systems 40, 100, 200 as compared to prior art appliances wherein systems 40, 100, 200 can be quickly, efficiently, and economically configured to provide heat sealing operations with containers having various shapes and sizes. It should be noted that side panel 214, top panel 216, and lid 221 have been depicted as transparent in
(36) With respect to tray 202, it is further appreciated that opening 204 can be provided in various shapes and contours specific to a shape of an underlying container, such as container 114, as shown in
(37) While the elements above are described as being a part of a particular system 40, 100, 200, it is contemplated that other embodiments of the invention may include one or more of the discreet elements from each of the multiple discrete heat sealing systems 40, 100, 200 described above. For example, the present invention contemplates an embodiment including the feed assembly 42 of
(38) Another aspect of the present application is directed to providing an indicia or other marking associated with the contents of a discrete container during the sealing process. In one aspect, film material 78 is provided to be or includes a layer that is responsive to laser energy. A laser can be supported by either of housing 42, feed assembly 44, or sealing assembly 46 and positioned in proximity to film material 78 such that the laser energy manipulates or creates a desired indicia in the film material. In a preferred aspect, the indicia can be designed, designated, or selected by the user or operator of system 40 and provide an indication as to the contents and/or source of the sealed containers produced by container lidding systems 40, 100, 200. While the above is described with respect to system 40 as shown in
(39) Container lidding systems 40, 100, and 200 provide assemblies that can be economically produced and deployed. System 40 further simplifies the lid film material loading operations as compared to known systems. Systems 100 and 200 further provide a lidding system that is useable with containers of various sizes, shapes, and blind opening sizes, shapes, and configurations associated therewith. Systems 40, 100, and 200 further provide more economical and more easily maintained indicia and perforation generating sub-assemblies.
(40) Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples provided therein be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.