Water treatment reactors, systems and methods
11358890 · 2022-06-14
Assignee
Inventors
Cpc classification
C02F2307/00
CHEMISTRY; METALLURGY
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C02F2203/006
CHEMISTRY; METALLURGY
International classification
Abstract
A system for wastewater treatment includes a reactor for nitrification of wastewater in a body of water. The body of water has an influent end and an effluent end. The reactor is positioned at the influent end of the body of water, and has a reactor inlet adapted to receive at least a portion of the wastewater from the effluent end of the body of water or from at or near an outlet of the system.
Claims
1. A system for treatment of wastewater, the system comprising: a body of water including the wastewater to be treated, the body of water having a first temperature at a first position and a second temperature at a second position, the second temperature being greater than the first temperature, the first position being downstream from the second position; and a nitrification reactor configured to perform nitrification, the nitrification reactor being at least partially submerged in the body of water at the second position, the nitrification reactor comprising: reactor outer walls defining a nitrification treatment chamber for the wastewater, wherein at least part of the reactor outer walls is fluid impermeable and arranged for heat exchange with the body of water in which the nitrification reactor is at least partially submerged; and an inlet arranged to receive the wastewater to be treated from the first position in the body of water, the nitrification reactor being configured to receive wastewater through the inlet at the first temperature whilst absorbing heat through the at least part of the reactor outer walls when the nitrification reactor is at least partially submerged in the body of water at the second position, the wastewater to be treated flowing, subsequently, from an inlet of the body of water, around the nitrification reactor at the second position, to the first position and into the inlet of the nitrification reactor.
2. The system of claim 1, further comprising a biological oxygen demand reactor at the first position, the inlet of the nitrification reactor arranged to receive an effluent from the biological oxygen demand reactor.
3. The system of claim 1, wherein the second position is closer to an influent end of the body of water than the first position.
4. A method for wastewater treatment in a body of water, the method comprising: at least partially submerging a reactor for treating wastewater at a second position of the body of water, the reactor comprising reactor outer walls defining a treatment chamber for the wastewater, wherein at least part of the reactor outer walls is fluid impermeable and arranged for heat exchange with the body of water in which the reactor is at least partially submerged; providing wastewater to be treated to the reactor from a first position in the body of water, the body of water having a first temperature at the first position and a second temperature at the second position, the second temperature being greater than the first temperature; and allowing heat exchange to occur through the at least part of the reactor outer walls in order to heat the reactor at the second position of the body of water; wherein the second position is closer to an influent end of the body of water than the first position.
5. The method of claim 4, wherein: the reactor is a nitrification reactor configured to perform nitrification; and the method further comprises providing a biological oxygen demand reactor at the first position, the wastewater to be treated by the nitrification reactor being an effluent from the biological oxygen demand reactor.
6. The method of claim 4, wherein: the reactor is a nitrification reactor configured to perform nitrification; and the method further comprises allowing solids to settle or sludge to accumulate before providing an effluent from a biological oxygen demand reactor to the nitrification reactor, or after flowing through the nitrification reactor.
7. The method of claim 4, further comprising allowing treated wastewater to be discharged from the body of water after leaving the reactor.
8. The system of claim 1, wherein the nitrification reactor comprises one or both of: biomedia and an aeration device disposed in the nitrification treatment chamber.
9. The system of claim 8, wherein the nitrification reactor comprises the biomedia, the biomedia comprising at least one elongate strip with a nest-like configuration.
10. The system of claim 1, further comprising a settling zone in fluid communication with the body of water such that wastewater from the first position in the body of water flows into the settling zone and subsequently flows into the inlet of the nitrification reactor.
11. The system of claim 1, wherein a biological oxygen demand of the wastewater is greater at the second position than at the first position.
12. The system of claim 1, wherein the body of water is at least one lagoon.
13. The system of claim 1, wherein the system is configured as a continuous treatment flow chain.
14. The system of claim 1, wherein the reactor outer walls provide a watertight barrier between the nitrification treatment chamber and the body of water at the second position.
15. The system of claim 1, wherein the nitrification reactor has an outlet, an effluent from the outlet being discharged from the system through a system outlet.
16. A system for treatment of wastewater, the system comprising: a body of water including the wastewater to be treated; and a nitrification reactor configured to perform nitrification of the wastewater, the nitrification reactor being at least partially submerged in the body of water at a second position, the nitrification reactor comprising: reactor outer walls defining a nitrification treatment chamber; and an inlet arranged to receive wastewater into the nitrification treatment chamber from a first position; the wastewater in which the nitrification reactor is at least partially submerged having a second temperature and a second biological oxygen demand, the nitrification treatment chamber configured to receive, at the inlet, the wastewater having a first temperature and a first biological oxygen demand from the first position, the first temperature being lower than the second temperature, the first biological oxygen demand being lower than the second biological oxygen demand; wherein the second position is closer to an influent end of the body of water than the first position and the first position being downstream from the second position.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further aspects and advantages of the present invention will become better understood with reference to the description in association with the following in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
DETAILED DESCRIPTION
(18) The present invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including”, “comprising”, or “having”, “containing”, “involving” and variations thereof herein, is meant to encompass the items listed thereafter as well as, optionally, additional items.
(19) Furthermore, although an embodiment of the present invention described below with reference to
(20) Moreover, in the context of the present invention, the expressions “wastewater”, “water to be treated” and any other equivalent expression known in the art used to designate a substance displaying liquid-like features which may be contaminated or polluted or require cleaning in any other way, as well as any other equivalent expressions and/or compound words thereof, may be used interchangeably. Furthermore, expressions such as “polluted” and “contaminated” for example, may also be used interchangeably in the context of the present description.
(21) In addition, although the preferred embodiment of the present invention as illustrated in the accompanying drawings comprises various mechanical components, such as fine/coarse bubble diffusers, etc., and although the preferred embodiment of the present invention as shown consists of certain geometrical configurations and arrangements, not all of these components, geometries and/or arrangements are essential to the invention and thus should not be taken in their restrictive sense, i.e. should not be taken as to limit the scope of the present invention. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and co-operations thereinbetween, as well as other suitable geometrical configurations and arrangements may be used in the wastewater treatment system and method according to the present invention, as will be briefly explained hereinafter, without departing from the scope of the invention. In the following description, the same numerical references refer to similar elements.
(22) Referring to
(23) The first reactor 12 is positioned at the effluent end 24 of the body of water 16, and the second reactor 14 is positioned at the influent end 20 of the body of water 16. The influent end 20 of the body of water 16 has a water temperature which is higher than a water temperature at the effluent end 24 of the body of water 16. In other words, the second reactor 14 is positioned in a portion of the body of water 16 having a higher temperature than a portion of the body of water 16 in which the first reactor 12 is positioned. In terms of wastewater flow, the second reactor 14 is downstream of the first reactor 12, whilst being physically located closer to the inlet 18 of the body of water 16. The first reactor 12 is upstream of the second reactor 14 in terms of wastewater flow, yet is positioned closer to the outlet 22 of the body of water.
(24) The first reactor 12 and the second reactor 14 are fluidly connected such that the second reactor 14 receives at least a portion of effluent from the first reactor 12. In this respect, the first reactor 12 has a first reactor inlet 26 and a first reactor outlet 28. The second reactor 14 has a second reactor inlet 30 and a second reactor outlet 32. At least a portion of effluent from the second reactor 14 is discharged from the system 10 through a system outlet 35. The first and second reactors 12, 14 are positioned in series. They are physically positioned inversely with respect to each other compared to conventional systems, and against conventional thinking. In certain embodiments, recycling of the effluent from the second reactor 14 is not required.
(25) Referring now to
(26) In alternative embodiments (not shown), the system 10 of the present disclosure can be adapted to be incorporated into any type of body of water or any combinations of different bodies of water, with any configuration.
(27) In other embodiments (not shown), additional clarification zones may be provided. For example, a settling zone may be provided at the influent end 20 of the first body of water 16 for primary clarification, sludge storage and/or retaining decantable (settleable) solids from raw sewage. As used herein, the term “settling zone” is to be taken to mean any area or device in which biomass can be separated from liquid, such as a non-aerated body of water where solid matter can sediment from liquid matter with or without pre-coagulation or microballasting with heavy particles; lamellas; filtering with media (sand, rock, plastic, organic) or membrane, microscreening or flotation.
(28) In certain embodiments, a filter (not shown) is also provided at or proximate the outlet 22 of the first body of water 16 or at or proximate the outlet 44 of the second body of water 40.
(29) The first and second reactors 12, 14 for use with embodiments of the present system and method can take any form.
(30) In certain embodiments, the first reactor 12 comprises any type of reactor which can reduce the BOD content of the wastewater. In certain embodiments, the reactor houses biomedia (not shown) for converting biomass, as described for example in U.S. Pat. No. 7,582,211, or U.S. Ser. No. 15/520,601, the contents of which are herein incorporated by reference.
(31) One embodiment of the second reactor 14 is shown in
(32) Liquid access into and out of the second reactor 14 is through the inlet 30 and the outlet 32, respectively. The outer walls 50 are otherwise impermeable. Aeration devices in the form of diffusers 54 are provided at a base 56 of the second reactor 14 (
(33) As the outer walls 50 are flexible, structural support is provided to the outer walls 50 by structural units 64. The structural units 64 are beams or pipes 64 extending along at least a portion of the periphery of the chamber 52. In this embodiment, the structural units 64 are spaced apart pipes, each with a U-shaped configuration. In this respect, the pipes 58 of the diffuser also provide structural support to the flexible outer walls 50. Additional structural units 66 in the form of an array of pipes 68, 70 are provided at or proximate an upper end 72 of the second reactor 14.
(34) The pipes 58, 64, 68, 70 comprise high density polyethylene (HDPE) or polyvinyl chloride (PVC), although it will be apparent to a skilled person that they can be made of any other suitable material. The pipes 58 and pipes 64 form a grid formation at the base 56 of the second reactor 14, and a frame around the periphery of the second reactor 14. The pipes 68 and 70 form a grid formation at the upper end 72 of the second reactor 14.
(35) The second reactor 14 further comprises biomedia 80. Biomedia 80 is also known as a bacteria growth device or biofilm support media, and has surfaces for bacteria to attach and grow on for converting organic matter.
(36) The biomedia 80 can comprise any device or apparatus which can support bacterial or biofilm growth to increase biomass concentration and to biologically consume impurities contained in the body of water within the reactor 14. In this embodiment, the biomedia 80 has a high surface area to volume ratio. The large surface area to volume ratio of the biomedia can enable the oxidation of the toxic concentrations of ammonia/nitrite/nitrate where it was not previously possible in a lagoon.
(37) In this embodiment, the biomedia comprises one or more elongate thin films or strips which can be loosely bundled up or intertwined in an unbound, nest-like configuration, the film or strip having surfaces for bacteria to attach and grow on. A suitable biomedia has been described previously in WO 03/027031, WO09/033291, U.S. Pat. No. 7,582,211, and U.S. Ser. No. 15/520,601, the contents of which are incorporated herein in their entirety. The biomedia 80 is made of a non-toxic and non-biodegradable material. The biomedia 80 comprises a material having a density close to that of water so that advantageously the biomedia can remain submerged and suspended within the body of water. The material of the biomedia 80 may be selected from the group consisting of acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC), high-density polyethylene, polypropylene or any other plastic that can be heated, extruded, molded, milled, cast and/or made in a way that will allow them to form strips which can be loosely packed together. Each strip of the biomedia 80 should be constructed and arranged so as to not compress or collapse or disintegrate over time and/or stop the flow of water passing therethrough.
(38) With regard to the dimensional features of the biomedia 80, these strips are preferably as thin as possible while being structurally sound and rigid at the same time. The rigidity is, among other factors, provided by the nature of the material used as well as the cross-sectional area of the strip. Each strip should be made of a suitable material and suitable dimensions such that it has sufficient structural integrity to not collapse on itself in order to not restrict passage of water between the strips.
(39) In one embodiment, each strip is made of ABS although other materials can also be used. In one embodiment, each strip has a substantially rectangular cross-sectional area, a thickness of about 0.2 mm and a width of about 3.0 mm. The biomedia 80 can provide a surface area of up to about 330 m.sup.2 per m.sup.3 of biomedia volume, or about 165 m.sup.2 of biomedia per m.sup.3 of water.
(40) In use, the biomedia 80 can occupy less than about 1.6% of the volume of water being treated. As the elongate strip biomedia can self-distribute in the water, it can provide an adequate distribution of bacteria in the volume of water being treated to therefore not require additional mixing. The biomedia is also sufficiently rigid to prevent its subsidence even under the maximal weight of bacteria. The bundled yet unbound structure of the biomedia also favors the shedding (sloughing) of excess sludge through movement of the elongate strip against itself or other strip(s). Also, the bundled configuration of the biomass does not clog, unlike biomedia of the prior art, therefore minimizing or avoiding the need for maintenance. Advantageously, embodiments of the present system 10 utilizing such a fixed well distributed biomass do not require mixing of the body of water (e.g. aeration) thus requiring less energy than a fluidized process such as an aerated lagoon or a moving bed bioreactor.
(41) Biofilm can reach a thickness of about 1 cm, and the sloughing of excess biofilm on the biomedia 80 to maintain an ideal biofilm thickness can be helped by gas bubbles working only a couple of minutes each hour. The gas bubble generation may be continuous or intermittent and be coordinated in a regular schedule depending on the rate of biofilm accumulation.
(42) As best seen in
(43) In one embodiment of a method of wastewater treatment, the method comprises allowing wastewater to flow from the influent end 20 of the body of water 16 to the effluent end 24 of the body of water 16, and flowing at least a portion of an effluent from the effluent end 24 of the body of water 16 to the second reactor inlet 30 for nitrification of the wastewater, the second reactor 14 being positioned at the influent end 20 of the body of water 16. The first reactor 12 is optional.
(44) In another embodiment, a method of wastewater treatment comprises providing effluent from the first reactor 12 for reducing a BOD to a second reactor 14 for nitrification, wherein the second reactor 14 is positioned closer to the influent end 20 of the body of water 16 than the first reactor 12. The method further comprises allowing heat exchange across the outer walls 50 of the second reactor 14.
(45) The method further comprises creating a substantially plug-flow effect of water flow through the second reactor 14. The substantially plug-flow effect may be created by providing a concentration gradient through the second reactor 14, such as by providing a tortuous path through a plurality of cells in the reactor for the water to flow therethrough.
(46) In certain embodiments, a loading rate of more than about 0.3 g N—NH4/m.sup.2/d is applied to the second reactor 14. A hydraulic retention time of the second reactor is about 12 hours. The hydraulic retention time can be more than or less than about 12 hours.
(47) Embodiments of the second reactor 14 can be used within any type of water treatment chain and any body of water. For example, within a non-aerated lagoon or a tank. The water treatment chains, systems and methods incorporating embodiments of the present reactor are preferably continuous flow chains, systems and methods.
(48) Identification of equivalent systems and methods are well within the skill of the ordinary practitioner and would require no more than routine experimentation, in light of the teachings of the present disclosure.
(49) As briefly mentioned above, in some cases, at least one of the diffusers 54 can be anchored to the base surface 56 by a diffuser anchoring system. Such a diffuser anchoring system will now be described with reference to a bioreactor 114 for treating wastewater as illustrated in
(50) As shown in
(51) The diffuser guide 202 extends along a longitudinal guide axis GA from a proximal guide end 206 to a distal guide end 208. The diffuser guide 202 has a body 210 that defines an open channel 212 for removably receiving the diffuser 54 therein. The body 210 is elongate and has two transverse ends which are open to receive the diffuser 54 therethrough. To that end, in this embodiment, the diffuser guide 202 has a convex side 211 and a concave side 213 opposite the convex side 211. More specifically, in this embodiment, a cross-section of the body 210 (taken along a plane normal to the guide axis GA) is generally U-shaped. Other cross-sectional shapes of the body 210 are also contemplated. For instance, while in this embodiment the diffuser guide 202 is open on its concave side 211, it is contemplated that the body 210 could be shaped such that its cross-sectional shape is closed on all sides (i.e., the diffuser guide 202 would have no concave side). In this embodiment, the channel 212 extends along the guide axis GA and along a majority (and, more particularly, an entirety) of a length of the diffuser guide 202 measured between the ends 206, 208. Notably, the body 210, which partly defines the channel 212, is continuous from the guide end 206 to the guide end 208. In other words, in this embodiment, material of the body 210 extends along the entire length of the channel 212 without any interruptions. This continuity of the body 210 may help in guiding the diffuser 54 into place without having to perform difficult “threading” of the diffuser 54 into an eye of a retaining ring as is sometimes the case in conventional systems.
(52) The body 210 is configured to permit fluid communication therethrough. Notably, in this embodiment, the body 210 has a cage-like configuration defining a plurality of apertures 214 that fluidly communicate with the channel 212. More specifically, the cage-like configuration of the body 210 includes longitudinal and lateral grid members 215, 217 defining the apertures 214 therebetween. The apertures 214 defined by the body 210 allow gas released by the diffuser 54 (disposed in the channel 212) to traverse through the body 210 and then rise upward within the water.
(53) In order to secure the diffuser guide 202 to the bottom surface 156, the diffuser guide 202 has flanges 218 that extend laterally outwardly from the body 210. The flanges 218 are on substantially the same plane as one another. The flanges 218 can be anchored to the bottom surface 156 by fasteners, such as nails 219, that traverse the flanges 218 and engage the bottom surface 156. Openings 222 are provided in the flanges 218 for receiving the nails 219. Any other suitable type of fastener may be used to secure the flanges 218 to the bottom surface 156 such as screws, bolts etc.
(54) As will be noted, in this embodiment, the diffuser guide 202 includes two guide segments 220 that are affixed to one another to form the diffuser guide 202. It is contemplated that, in alternative embodiments, the number of guide segments 220 may be greater (e.g., three, four, etc.). Alternatively, in some embodiments, the diffuser guide 202 may be a single-piece component (i.e., a single segment). The openings 222 of the flanges 218 are located at the ends 221, 223 of each of the guide segments 220.
(55) The diffuser guide 202 configured as described above can be easily installed in the bioreactor 114, namely by fastening it to the bottom surface 156 or some other surface of the bioreactor 114 which, in use, is submerged in wastewater. When the diffuser 54 is inserted into the channel 212 (via the proximal guide end 206) the diffuser 54 stays in place within the channel 212 as it is kept from moving around substantially by the body 210. Moreover, as mentioned above, the apertures 214 allow the gas bubbles produced by the diffuser 54 to rise upwardly through the body 210 (from the concave side 213 to the convex side 211).
(56) The feed conduit 204 is provided to guide a gas supply line 224 of the diffuser 54 toward the diffuser guide 202 to feed gas to the diffuser 54 located in the diffuser guide 202. In this embodiment, the gas supply line 224 is an integral part of the diffuser 54. However, it is contemplated that the gas supply line 224 may be a separate component that is connected to the diffuser 54 to feed gas thereto. As shown in
(57) With reference to
(58) In this embodiment, a significant proportion of the feed conduit 204 extends substantially along a linear axis 238. More specifically, as shown in
(59) As shown in
(60) In addition to anchoring the diffuser 54 to the bottom surface 156 of the bioreactor 114, the diffuser anchoring system 200 can also facilitate insertion and removal of the diffuser 54 into place at the bottom surface 156. For instance, in order to install the diffuser 54, the diffuser 54 is inserted into the upper conduit end 228 of the feed conduit 204. The diffuser 54 is then slid down the feed conduit 204 which guides the diffuser 54 into the diffuser guide 202. Once the diffuser 54 is in place within the channel 212 defined by the diffuser guide 202, the diffuser 54 is installed and anchored in place. The diffuser 54 is retained in place and prevented from sliding out of the distal guide end 208 by the length of the gas supply line 224. Notably, the length of the gas supply line 224 is the appropriate length to localize a porous portion of the diffuser 54 (e.g., openings 60) at the adequate position for the gas bubbles released thereby to exit via the apertures 214 of the body 210.
(61) Removing the diffuser 54 from the diffuser guide 202 is performed by pulling upwardly on the gas supply line 224, which slides through the upper conduit end 228 of the feed conduit 204, until the diffuser 54 emerges from the upper conduit end 228. Maintenance of the diffuser 54 can then be performed before reinstalling the diffuser 54 in the diffuser guide 202 as described above.
(62) While the diffuser 54 illustrated herein is a coarse bubble diffuser, a fine bubble diffuser may also be similarly anchored by the diffuser anchoring system 200.
(63) Furthermore, while in this embodiment, the diffuser anchoring system 200 has been described within the context of the bioreactor 114, it is contemplated that the diffuser anchoring system 200 may be sold as a separate system to be installed onto a tank or other body of water such as a lagoon or a pond.
(64) Variations and modifications will occur to those of skill in the art after reviewing this disclosure. The disclosed features may be implemented, in any combination and subcombinations (including multiple dependent combinations and subcombinations), with one or more other features described herein. The various features described or illustrated above, including any components thereof, may be combined or integrated in other systems. Moreover, certain features may be omitted or not implemented. Examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the scope of the information disclosed herein. For example, it will be appreciated that the reactor can be used in any other suitable water treatment system or chain. The reactor need not be buoyant. The biomedia need not be a thin film as described but may also take any other form or shape. All references cited herein are incorporated by reference in their entirety and made part of this application.
(65) It should be appreciated that the invention is not limited to the particular embodiments described and illustrated herein but includes all modifications and variations falling within the scope of the invention as defined in the appended claims.