Backup power supply system
11362537 · 2022-06-14
Assignee
Inventors
Cpc classification
H02J7/0014
ELECTRICITY
B60R16/033
PERFORMING OPERATIONS; TRANSPORTING
H02J2207/50
ELECTRICITY
B60L50/40
PERFORMING OPERATIONS; TRANSPORTING
H02J2207/20
ELECTRICITY
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02J7/00
ELECTRICITY
Abstract
A balancing system for balancing respective voltages of N consecutively connected capacitors during charging or discharging includes balancing units, each having a pair of associated switches and an electromagnetic coil. An inter-switch junction is connected to an inter-capacitor junction of a corresponding group of capacitors through the electromagnetic coil. A control and generation circuit generates PWM control signals and transmits a generated PWM control signal to each of the switches. The PWM control signals have fixed duty cycles that do not vary temporarily during charging or discharging of the N capacitors. The duty cycles of two PWM control signals transmitted to two associated switches are complementary for each balancing unit.
Claims
1. A backup power supply system, comprising: a stack of N consecutively connected capacitors grouped in y groups each including at least two consecutive capacitors, wherein y<N−1; and a balancing system for balancing respective voltages of the N consecutively connected capacitors during charging or discharging of said N consecutively connected capacitors, said balancing system comprising: a plurality of balancing units for the y groups of capacitors, respectively, each balancing unit comprising a pair of associated switches connected through an inter-switch junction and an electromagnetic coil, said inter-switch junction being connected to an inter-capacitor junction of the corresponding group of capacitors through said electromagnetic coil; and a control and generation circuit for generating PWM control signals and transmitting a generated PWM control signal to each of the switches; wherein: the control and generation circuit is configured to generate PWM control signals having fixed duty cycles that do not vary temporarily during charging or discharging of the N consecutively connected capacitors, the duty cycles of two PWM control signals to be transmitted to two associated switches are complementary for each balancing unit, the control and generation circuit includes a plurality of n flip-flops, and n is an integer determined from the number N of capacitors according to the relation 2.sup.n-1<N≤2.sup.n.
2. The backup power supply system according to claim 1, wherein the stack of N consecutively connected capacitors has two terminals and each pair of associated switches is connected to said terminals of the stack of N consecutively connected capacitors.
3. The backup power supply system according to claim 2, wherein the N consecutively connected capacitors have respective indices i, i is from 1 to N, and for each balancing unit having an inter-capacitor junction between two capacitors of respective indices i and i+1 connected to the inter-switch junction, the control and generation circuit is configured to generate a first PWM control signal having a duty cycle equal to (N−i)/N and a second PWM control signal having a duty cycle equal to i/N.
4. The backup power supply system according to claim 1, wherein, for each balancing unit, the pair of associated switches is connected to two terminals of the corresponding group of capacitors.
5. The backup power supply system according to claim 4, wherein the control and generation circuit is configured to generate PWM control signals that all have a duty cycle of 50%.
6. The backup power supply system according to claim 1, wherein each group of capacitors includes only two capacitors.
7. The backup power supply system according to claim 1, wherein the control and generation circuit includes a flip-flop based frequency divider.
8. The backup power supply system according to claim 7, wherein the control and generation circuit is configured to be connected to a power source and be provided with a clock signal from said power source.
9. The backup power supply system according to claim 1, wherein the control and generation circuit includes logical gates.
10. The backup power supply system according to claim 1, comprising a power source that is configured to: produce a fixed charge current, during a first charging phase; and during a second charging phase, after the voltage of the stack of N consecutively connected capacitors has reached a predetermined target value, produce a charge current modulated to maintain the voltage of the stack of N consecutively connected capacitors at the predetermined target value.
11. The backup power supply system according to claim 1, wherein the stack of N consecutively connected capacitors are configured to supply power to an electrical circuit of a vehicle when an electrical battery of the vehicle is temporarily disconnected from the electrical circuit.
12. A vehicle comprising the backup power supply system according to claim 1, wherein the backup power supply system is configured to be charged from a power source comprising an electrical battery of the vehicle and to supply power to an electrical circuit of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features, purposes and advantages of the disclosure will become more explicit by means of reading the detailed statement of the non-restrictive embodiments made with reference to the accompanying drawings.
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DETAILED DESCRIPTION
(17) Beforehand, it is stated that the same, analogous or corresponding elements represented on different figures have the same reference, unless otherwise stated.
(18) The present disclosure concerns a backup power supply system 100 that can be used, for example in a vehicle, as an energy reserve available to be used when it is needed, for example when a battery power supply is interrupted due to a disconnection of the battery. The backup power supply system 100 is charged from a power source 200, for example an electrical battery (typically a 12V battery) in a vehicle. When the battery power supply is interrupted, the backup power supply is discharged in order to supply current to one or more loads, that are electrical devices of the vehicle.
(19) The backup power supply system 100 has a set or stack 10 of N capacitors C1, C2, . . . , Ci, . . . , CN that are serially connected and a balancing circuit 20 for balancing the respective voltages of the N capacitors during charging or discharging of the N capacitors.
(20) In an example embodiment, the capacitors C1, C2, . . . , Ci, . . . , CN are supercapacitors.
(21) A number of n groups of at least two consecutive capacitors, with n≤N−1, are defined from the N capacitors 10. Conventionally, an index j designates the index of a group of at least two capacitors with 1≤j≤n in the present description.
(22) For each group of capacitors of index j, the balancing circuit 20 has a pair of associated and serially connected switches. The pairs of associated switches are referenced as SWj1 and SWj2 with 1≤j≤n (namely SW11, SW12, . . . , SWj1, SWj2, . . . , SWn1, SWn2) in the figures. An inter-switch junction, or node, related to each pair of associated switches (that is the junction or node between the two switches) is connected to an inter-capacitor junction, or node, related to said group of capacitors (that is a junction or node between two capacitors of the same group) through an electromagnetic coil L1, . . . , Lj, . . . , Ln. The group including:
(23) one group of index j having at least two capacitors,
(24) the corresponding pair of associated switches SWj1 and SWj2 and
(25) the corresponding electromagnetic coil Lj
(26) form a balancing unit named BUj in the description.
(27) The backup power supply system 100 also includes a control and generation circuit 30 for generating PWM (Pulse Width Modulation) control signals PWMj1, PWMj2 and transmitting a generated PWM control signal PWMj1, PWMj2 to each of the switches SWj1, SWj2, with 1≤j≤n, in order to control the switches. In the present disclosure, the control and generation circuit generates PWM control signals PWMj1, PWMj2 having fixed duty cycles.
(28) The expression “fixed duty cycles” means that the respective duty cycles do not vary temporarily during charging or discharging of the N capacitors. In other words, the duty cycles of the control signals used to turn on/off the switches are constant over time during charging or discharging.
(29) For each balancing unit BUj, the two generated PWM control signal PWMj1, PWMj2 are complementary (PWMj1=
(30) The backup power supply system 100 operates the switches according to a switching frequency f.sub.sw. For example, the backup power supply system 100 uses a clock signal from the power source 200 (for example a power DCDC converter) as a basis frequency f.sub.b to control the switches. For a stack of N capacitors, the switching frequency f.sub.sw is equal to the basis frequency f.sub.b divided by N: f.sub.sw=f.sub.b/N. This configuration provides the advantage that there is no need to generate a frequency. As a result, the amount of resources or components can be reduced. Alternatively, an external basis frequency generator can be used. In that case, the frequency is advantageously determined according to a desired switching frequency for balancing the capacitors: f.sub.b=f.sub.sw.Math.N.
(31) When the capacitors are being charged, they are connected to a power source 200. More precisely, the two terminals of the stack of N serially connected capacitors are connected to the two terminals of the power source 200. Conventionally, the capacitor of index 1 is connected to the positive terminal of the power source 200 and the capacitor of index N is connected to the negative terminal of the power source 200 (for example connected to the ground). The references u_total and i_charge designate the voltage and the electrical current provided by the power source 200. When the capacitors are used to supply one or more loads, the connection with the power source 200 is interrupted and the stack of N serially connected capacitors is connected to the load(s).
(32) During charging (or discharging) of the N stacked capacitors, for each balancing unit BUj balancing a group of capacitors, an imbalance between the respective capacitor voltages of the different capacitors within the group causes an electrical current i_bal through the coil Lj. This electrical current i_bal allows to balance the capacitor voltages. The basic principle is that the capacitor having the highest voltage discharges into the capacitor having the smallest voltage (in case the group has two capacitors).
(33) We first assume that the N serially connected capacitors are grouped by two and two adjacent groups of two capacitors have one middle capacitor in common. It means that N−1 groups of two consecutive connectors are defined.
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(35) During the operation of charging the capacitors C1, C2 through the balancing circuit 20, the capacitor voltages converge to the same value of u_total/2, u_total being the voltage of the power source 200, within a short period of time, inferior to one second, as will be explained in more detail later in the description. In
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(37) In the second exemplary embodiment, the backup power supply system 100 has a stack of four capacitors C1, C2, C3 and C4 (N=4), serially (i.e., consecutively) connected, and three pairs of associated switches SW11-SW12, SW21-SW22, SW31-SW32. Each pair of switches SW11-SW12 (SW21-SW22 and SW31-SW32) is connected ‘in parallel’ to the stack of capacitors C1-C4 (i.e., the two terminals of each pair of switches SW11-SW12, SW21-SW22, SW31-SW32 are respectively connected to the two terminals of the stack of capacitors C1-C4). The three inter-capacitor junctions are connected to the three inter-switch junctions of the three pairs of switches SW11-SW12, SW21-SW22, SW31-SW32 through three coils L1, L2 and L3, respectively.
(38) A control and generation circuit (not represented in
(39) DC11=75%, DC12=25%
(40) DC21=50%, DC22=50%
(41) DC31=25%, DC32=75%
(42) so as to set the voltages of the junction nodes between C1 and C2, between C2 and C3 and between C3 and C4 to 75%. u_total, 50%. u_total and 25%. u_total, respectively, after balancing.
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(44) Initially, the capacitor voltages u_C1, u_C2, u_C3, u_C4 are for example equal or close to zero. The time evolutions of the different capacitor voltages u_C1, u_C2, u_C3, u_C4 are analogous, but not identical as the capacitors have different capacitance values.
(45) The charging operation has two main phases: a first quick phase I and a second slow phase II. The first quick charging phase I has a first (or initial) part T1 during which there is no balancing. The capacitor voltages u_C1, u_C2, u_C3, u_C4 start increasing but diverge, which means that they become more and more different from one another, due to the lack of balancing. This phenomenon is due to the fact that the balancing circuit 20 needs that a certain amount of voltage be reached, for example a voltage threshold of around 3 or 4 V at the terminals of the stack of the N serial capacitors, in order for the switches to start working. However, depending on the technology used for the switches, the latter may work before reaching this N-capacitor voltage threshold.
(46) As soon as the balancing starts, the capacitor voltages u_C1, u_C2, u_C3, u_C4 converge, which means that they come closer to each other. This corresponds to a second and subsequent part T2 of the quick charging phase I. Then, as soon as the maximum total voltage u_total across the capacitor stack is reached (7.2V in the present example), the slow phase II starts. During the slow phase II, the capacitor voltages u_C1, u_C2, u_C3, u_C4 across the different capacitors increase more slowly or decrease a little and converge to a common voltage. As can also be seen in
(47) In the exemplary embodiment of
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(49) The balancing circuit 20 allows that each of the N stacked capacitors reaches the target voltage value in a fast, accurate and efficient manner.
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(51) In some exemplary embodiments (such as the second and third exemplary embodiments), each pair of associated switches is connected ‘in parallel’ to a stack of N serially connected capacitors (i.e., the two terminals of each pair of switches are connected to the two terminals of the N stacked capacitors, respectively). For each balancing unit BUj, the inter-switch junction between SWj1 and SWj2 is connected to an inter-capacitor junction between two capacitors of respective indices i and i+1 of the same group j through the coil Lj, and the control and generation circuit 20 generates a first PWMj1 control signal having a duty cycle equal to (N−i)/N and a second PWMj2 control signal having a duty cycle equal to i/N.
(52) In other exemplary embodiments (that are a variant of the above embodiments), for each balancing unit BUj associated with the group j of at least two capacitors, the pair of associated switches SWj1-SWj2 is connected in parallel to the group j of stacked capacitors. When n groups of at least two consecutive capacitors are defined from the N capacitors, n pairs of associated switches are connected ‘in parallel’ the n groups of capacitors, respectively. In addition, for each balancing unit BUj associated with the group j of at least two capacitors, the inter-switch junction between SWj1 and SWj2 is connected to an inter-capacitor junction between two capacitors of respective indices i and i+1 of the group j through a coil Lj. In these variant embodiments, the control and generation circuit generates PWM control signals that all have a fixed duty cycle of 50% for all the switches SWj1-SWj2 with 1≤j≤n.
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(58) In an eighth exemplary embodiment of the backup power supply system, n groups of two or more capacitors are defined from the N capacitors and at least part of the n groups have more than two capacitors. Such embodiment is appropriate when the number N of capacitors is important.
(59) According to the present disclosure, the control and generation circuit generates PWM control signals having fixed duty cycles, which allows to balance quickly the capacitor voltages of the N serially connected capacitors without feedback loop.
(60) In some exemplary embodiments, each pair of associated switches are connected ‘in parallel’ to the N serially connected capacitors. In other exemplary embodiments, j pairs of associated switches are connected ‘in parallel’ to j groups of at least two capacitors.
(61) The generation of these PWM control signals having fixed duty cycles can be achieved using flip-flops and logical gates. The control and generation circuit uses a clock signal that is transmitted from the power source. The flip-flops operate as frequency dividers. A number of x flip-flops allows to generate the duty-cycles of a maximum of 2.sup.x capacitors connected in series. More generally, the control and generation circuit 30 has a number of n flip-flops, wherein n is determined from the number N of capacitors according to the relation 2.sup.n-1<N≤2.sup.n.
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(63) The generation of PWM control signals having one common duty cycle of 50% allows to use a control and generation circuit that is simple, has smaller components and produces less current ripple.
(64) The reduction of the current ripple is noticeable in particular when the basis frequency, used to control the switches and balance the capacitors, is provided by the power source 200. For example, for a stack of four capacitors C1 to C4, a plurality of PWM control signals having respective duty-cycles of 25%, 50% and 75% are generated, which implies to divide the basis frequency by four in order to obtain the switching (or balancing) frequency. The generation of PWM control signals produces a higher current ripple for a lower frequency. The generation of PWM control signals having only a 50% duty-cycle only needs to divide the basis frequency by two. Therefore, through the higher switching frequency (basis frequency divided by two) of the balancing circuit, less current ripple is produced. When an external basis frequency generator is used and its frequency is determined according to the desired switching frequency for balancing the capacitors, there is no noticeable difference of current ripple.
(65) As previously indicated, the backup power supply system 100 is for example integrated in a vehicle and supplies power to an electrical circuit of the vehicle. In such a case, the power source 200 is an electrical battery of the vehicle, such as a 12V battery. The N serially connected capacitors supply power to the electrical circuit of the vehicle when the electrical battery of the vehicle is temporary disconnected from the electrical circuit.
(66) The present disclosure also concerns the balancing circuit 20 for balancing respective voltages of N serially connected capacitors of a backup power supply system, during charging or discharging of said N capacitors, n groups of at least two consecutive capacitors, with n≤N−1, being defined from the N capacitors, as previously described.
(67) In particular, the balancing circuit 20 has, for each group of capacitors, a pair of associated and connected switches with an inter-switch junction that is connected to an inter-capacitor junction of said group of capacitors through an electromagnetic coil, said group of capacitors, said pair of associated switches and said electromagnetic coil forming a balancing unit; and a control and generation circuit for generating PWM control signals and transmitting a generated PWM control signal to each of the switches, that generates PWM control signals having fixed duty cycles.
(68) The duty cycles of two PWM control signals transmitted to two associated switches are complementary for each balancing unit.
(69) The present disclosure also concerns a vehicle integrating the backup power supply system and/or the balancing circuit previously described.
(70) The preceding description is illustrative rather than limiting in nature. Variations and modifications to the disclosed example embodiments may become apparent to those skilled in the art that do not necessarily depart from the essence of the invention. The scope of legal protection given to the invention can only be determined based on the following claims.