State estimation apparatus, method, and program storage medium
11358086 · 2022-06-14
Assignee
Inventors
Cpc classification
G05B17/00
PHYSICS
F25D29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2323/0024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
G05B17/00
PHYSICS
F25D29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A state estimation apparatus includes: a current information acquisition part that acquires information about a current at a power supply part of a refrigerating/freezing apparatus; a current information storage part that holds current information in a normal state of the refrigerating/freezing apparatus; an evaluation part that derives a degree of change based on the acquired current information and the current information in the normal state of the refrigerating/freezing apparatus; a filter cleaning determination part that estimates a clogging state of a filter of the refrigerating/freezing apparatus based on the degree of change to determine whether cleaning of the filter is necessary; and an output part that provides, for a determination result indicating that the cleaning of the filter is necessary, an output to that effect.
Claims
1. A state estimation apparatus comprising: a processor; a memory storing program instructions executable by the processor; and a current information storage that stores current information in a normal state of a refrigerating/freezing apparatus, wherein the processor, when executing the program instructions stored in the memory, acquires information about a current at a power supply part of the refrigerating/freezing apparatus; derives a degree of change based on the acquired current information and the current information in the normal state of the refrigerating/freezing apparatus; estimates a clogging state of a filter of the refrigerating/freezing apparatus based on the degree of change to determine whether cleaning of the filter is necessary; and provides, for a determination result indicating that the cleaning of the filter is necessary, an output to that effect, wherein, based on the acquired current information about a freezing cycle in an intermittent operation of the refrigerating/freezing apparatus after a defrosting-operation of the refrigerating/freezing apparatus, the processor calculates a frequency of the intermittent operation after the defrosting-operation, compares the frequency and a frequency of the intermittent operation after a defrosting-operation in the normal state of the refrigerating/freezing apparatus, stored in the current information storage, and outputs a result of the comparison as the degree of change.
2. The state estimation apparatus according to claim 1, wherein the processor calculates the frequency of the intermittent operation after the defrosting-operation of the refrigerating/freezing apparatus, by measuring a ratio of time during which a cooling operation is set on in a constant time, based on the acquired current information, and if the ratio is a predetermined value or more, the processor determine that clogging of the filter has progressed and the cleaning of the filter is necessary.
3. The state estimation apparatus according to claim 1, wherein the processor calculates 1/(cooling operation time+cooling stop time) in one cycle of the intermittent operation, as the frequency of the intermittent operation after the defrosting-operation of the refrigerating/freezing apparatus, based on the acquired current information, and if the frequency falls below a predetermined lower limit corresponding to the normal operation in which the clogging of the filter has not progressed, the processor estimates that clogging of the filter has progressed to determine that the cleaning of the filter is necessary.
4. A computer-based state estimation method comprising: acquiring information about a current at a power supply part of a refrigerating/freezing apparatus; deriving a degree of change based on the acquired current information and current information in a normal state of the refrigerating/freezing apparatus; and estimating a clogging state of a filter of the refrigerating/freezing apparatus based on the degree of change to determine whether cleaning of the filter of the refrigerating/freezing apparatus is necessary, wherein the deriving a degree of change comprises: based on the acquired current information about a freezing cycle in an intermittent operation of the refrigerating/freezing apparatus after a defrosting-operation of the refrigerating/freezing apparatus, calculating a frequency of the intermittent operation after the defrosting-operation; comparing the frequency and a frequency of the intermittent operation after a defrosting-operation in the normal state of the refrigerating/freezing apparatus, stored in the current information storage; and outputting a result of the comparison as the degree of change.
5. A non-transitory computer readable storage medium storing a program causing a computer to perform processing comprising: acquiring current information about a refrigerating/freezing apparatus; deriving a degree of change based on the acquired current information and current information in a normal state of the refrigerating/freezing apparatus; and estimating a clogging state of a filter of the refrigerating/freezing apparatus based on the degree of change to determine whether cleaning of the filter is necessary, wherein the deriving a degree of change comprises: based on the acquired current information about a freezing cycle in an intermittent operation of the refrigerating/freezing apparatus after a defrosting-operation of the refrigerating/freezing apparatus, calculating a frequency of the intermittent operation after the defrosting-operation; comparing the frequency and a frequency of the intermittent operation after a defrosting-operation in the normal state of the refrigerating/freezing apparatus, stored in the current information storage; and outputting a result of the comparison as the degree of change.
6. A state estimation apparatus comprising: a processor; a memory storing program instructions executable by the processor; and a current information storage that stores current information in a normal state of a refrigerating/freezing apparatus, wherein the processor, when executing the program instructions stored in the memory, acquires information about a current at a power supply part of the refrigerating/freezing apparatus; derives a degree of change based on the acquired current information and the current information in the normal state of the refrigerating/freezing apparatus; estimates a clogging state of a filter of the refrigerating/freezing apparatus based on the degree of change to determine whether cleaning of the filter is necessary; and provides, for a determination result indicating that the cleaning of the filter is necessary, an output to that effect, wherein the processor evaluates a cooling operation time after a defrosting operation of the refrigerating/freezing apparatus based on the acquired current information, and compares the evaluated cooling operation time and a cooling operation time after-defrosting-operation in a normal state of the filter of the refrigerating/freezing apparatus, stored in the current information storage, and outputs a result of the comparison as the degree of change.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(14) A mode of the present invention will be described. According to a mode of the present invention, the following is performed:
(15) acquiring current information from a power supply part (e.g., a distribution board, a power tap (power strip), or the like) of a refrigerating/freezing apparatus,
(16) deriving a degree of change based on the acquired current information and current information in a normal state of the refrigerating/freezing apparatus, and
(17) estimating, based on the degree of change (e.g., based on a comparison between the degree of change and a threshold or the like), a clogging state of a filter of the refrigerating/freezing apparatus to determine whether cleaning of the filter is necessary.
(18) According to the mode of the present invention, only current information needs to be measured to determine whether cleaning of a filter (an air filter of an air-cooled condenser) of a refrigerating/freezing apparatus is necessary. That is, estimation of a clogging state of the filter can be implemented, for example, on a management system that manages power energy of store facilities. Thus, there is no need to modify or alter the refrigerating/freezing apparatus installed in the customer store. In addition, there is no need to install a sensor (a pressure sensor, a temperature sensor) or the like, for acquiring environmental information about the refrigerating/freezing apparatus. As a result, it is possible to facilitate determination of necessity of filter cleaning at customer stores, etc. where refrigerating/freezing apparatuses have already been installed.
Exemplary Embodiment 1
(19)
(20) In
(21) The state estimation apparatus 10 includes a current information acquisition part 101, an evaluation part 102, a current information storage part 103, a filter cleaning determination part 104, and an output part 105.
(22) The current information acquisition part 101 acquires current information (time-series data of the current-value) from the sensor 30 and temporarily stores the current information in its internal buffer memory (not illustrated) or the like.
(23) The evaluation part 102 converts current information about the freezer showcase 20 that is stored in advance in the current information storage part 103 and that corresponds to a normal state of a filter, and the current information about the freezer showcase 20 currently acquired by the current information acquisition part 101 respectively into current waveforms and evaluates a degree of change. As the degree of change, the evaluation part 102 may perform quantitative evaluation based on numerical values. Alternatively, the evaluation part 102 may express the degree of change by classifying the degree of change into one of categories (ranks) such as a large change, an intermediate change, a small change, no change, etc.
(24) Based on the degree of change outputted from the evaluation part 102, the filter cleaning determination part 104 estimates a clogging state of the filter 206 of the freezer showcase 20 to determine whether cleaning of the filter is necessary.
(25) When the determination result by the filter cleaning determination part 104 indicates that the cleaning of the filter of the freezer showcase 20 is necessary, the output part 105 notifies (displays) to that effect. The output part 105 may notify, via communication means, a management terminal or a point-of-sale (POS) register terminal of the corresponding store or a portable terminal or the like of an employee or a part-time worker that the cleaning of filter of the freezer showcase 20 is necessary.
(26) The current information storage part 103 may receive the current-value time-series data from the current information acquisition part 101 in advance (before the state estimation apparatus 10 determines whether to clean the filter), derive current information corresponding to a normal operation of the freezer showcase 20, and store the current information therein. Immediately after the filter 206 of the freezer showcase 20 is cleaned, the current-value time-series data may be received from the current information acquisition part 101, supplied to the current information storage part 103 of the state estimation apparatus 10, and stored as the current information corresponding to the normal operation of the freezer showcase 20 in the current information storage part 103. Alternatively, a user may perform setting input of the current information corresponding to the normal operation of the freezer showcase 20 in the current information storage part 103, from a control terminal or the like not illustrated.
(27) According to the example embodiment of the present invention, it is only necessary to measure current information to determine whether to clean the filter 206. The example embodiment facilitates introduction to a customer store where the freezer showcase 20 has already been installed without touching the freezer showcase 20 (alteration or the like of the freezer showcase 20 is not necessary).
(28) A distribution board 40 is given as an example of the power supply part of the freezer showcase 20. The freezer showcase 20 is connected to a branch wire (feeder wire) 41 of the distribution board 40. The sensor 3 acquires a current flowing through the branch wire 41 of the distribution board 40 and forwards the current information to the current information acquisition part 101 via a communication interface (not illustrated) in the sensor 30.
(29) The sensor 30 may be a current transformer (CT) type current sensor that convers a measured current to a secondary current corresponding to a winding ratio, or a Hall element type current sensor that converts a magnetic field that occurs around the measured current into a voltage by using a Hall effect, for example. The current information acquisition part 101 may acquire, via the sensor 30a, a current at a power outlet of the freezer showcase 20 as the power supply part of the freezer showcase 20.
(30) The current information acquisition part 101 may, at a time when determination of necessity of the filter cleaning is performed, transmit, to the sensor 30, a measurement command instructing the sensor 30 to measure a current value and transmit time-series data of the current value. In this case, based on the measurement command, the sensor 30 may measure a current flowing through the freezer showcase 20 and transmit the measurement result to the current information acquisition part 101.
(31) For example, a state immediately after an operation is started, immediately after the filter is cleaned, immediately after the filter is replaced or the like may be given as the normal state of the filter 206. The timing at which determination of necessity of the filter cleaning is performed may have a width of a certain period of time. For example, when determination of necessity of the filter cleaning is performed and it is determined that the filter does not need to be cleaned, next determination of necessity of the filter cleaning may be performed after a predetermined time from the day on which the determination of necessity of the filter cleaning is performed. Alternatively, if it is estimated that clogging state of the filter is rather making some progress while cleaning is not needed, a period of time until the next determination of necessity of the filter cleaning is performed, may be shortened. Regarding the timing at which determination of necessity of the filter cleaning is performed, a timing at which a next determination of necessity of the filter cleaning is performed may be set in a timer (a system clock) or the like (not illustrated) held in the state estimation apparatus 10 and when the timer times out, the current information acquisition part 101 may transmit a measurement command to the sensor 30 and acquire a measurement result about the current of the freezer showcase 20 from the sensor 30 (current-value time-series data).
(32)
(33) The evaluation part 102 evaluates a degree of change between the acquired current information and current information in the normal state of the filter 206 stored in advance in the current information storage part 103 (S12) and determines whether the degree of change exceeds a predetermined reference (criteria) (S13).
(34) If the degree of change exceeds the reference (YES branch in S13), the filter cleaning determination part 104 estimates that the filter 206 is in a state where clogging has progressed and determines that filter cleaning is necessary (S14). If the degree of change matches the reference of the current information in the normal state or falls within the reference in the normal state (NO branch in S13), the filter cleaning determination part 104 determines that the filter cleaning is not necessary (S15).
(35) In the freezer showcase 20, clogging of the filter 206 changes the operating efficiencies of the fan 208, the compressor 201, etc. The change of the operating efficiency causes a change in a frequency of a temperature control operation (an intermittent operation) by the compressor 201 (a constant-speed operation scheme). In addition, the clogging of the filter 206 is accompanied with increase in cooling load on the compressor 201, etc. and increase in a current (power) consumption. The same applies to the compressor 201 of an inverter control scheme.
(36) The current information acquisition part 101 may extract current information corresponding to a temperature control operation (intermittent operation) performed after defrosting of the freezer showcase 20 from the current information about the freezer showcase 20 transmitted from the sensor 30 and may evaluate a degree of change of the extracted current information from the current information in the normal state of the filter 206 stored in the current information storage part 103 and determine whether the degree of change differs from a predetermined reference. The temperature control operation (intermittent operation) of the freezer showcase 20 will be described in the following example embodiment 2.
(37) As an evaluation of the degree of change between the acquired current information and the current information in the normal state of the filter 206 stored in advance in the current information storage part 103, the evaluation part 102 may perform outlier detection on the acquired current information (time-series data).
(38) In
(39) In the example in
(40) In
(41) Regarding an outlier in a simple example, assuming that the sample to be tested (the acquired current information) is denoted by x and the average is denoted by μ, a deviation x−μ is divided by a standard deviation σ, to obtain a test statistic.
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Alternatively, the corresponding absolute value may be obtained. If x does not fall within the range from μ±2σ to 3σ, this sample may be determined to be an outlier.
(43) For example, it is assumed that the current information acquired by the current information acquisition part 101 is denoted by x[i] (i=1, N: N is the size (sampling number) of the time-series data) and that the upper and lower limits at an individual point (sample point) of the current in the normal state of the filter 206 stored in advance in the current information storage part 103 are denoted by x.sub.U[i] and x.sub.L[i], the following expression is calculated.
(44)
For example, if a predetermined i, a specific i, or a sum of a predetermined number of items relating to i exceeds, for example, 2 to 3, x[i] which is a value at the i (or the sum relating to i) may be determined to be an outlier. The standard deviation σ may be calculated and stored when the current information in the normal state is stored in the current information storage part 103. Regarding the standard deviation σ, too, at an individual sample point i, a specific sample point, or some sample points, a standard deviation σ[i] may be calculated and used as σ in expression (2).
(45) The above outlier detection is an example of an elementary technique. The outlier detection may as a matter of course be performed by using k-means that is a typical technique of cluster analysis, support vector machine, or the like.
(46) If the evaluation part 102 detects an outlier from the current information acquired by the current information acquisition part 101, the filter cleaning determination part 104 determines that the filter 206 is clogged and needs to be cleaned.
(47) Alternatively, the evaluation part 102 calculates a correlation value r between the current information (current-value time-series data) x[i] (i=1, . . . , N) acquired by the current information acquisition part 101 and the current information (current-value time-series data) y[i] in the normal state of the filter 206 of the freezer showcase 20.
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(49) When, for example, the correlation value r is equal to or less than a predetermined threshold, the filter cleaning determination part 104 may determine that clogging of the filter 206 has progressed and cleaning of the filter needs to be performed.
(50) Alternatively, the evaluation part 102 may calculate the difference between the acquired current information (current-value time-series data) x[i] (i=1, . . . , N) and the current information y[i] in the normal state of the filter 206 of the freezer showcase 20 as follows.
d[i]=x[i]−y[i]
The filter cleaning determination part 104 may determine necessity of cleaning of the filter 206 based on a magnitude relation between a statistical value (a maximum value, a minimum value, an average value or the like) of the difference d[i] and a predetermined threshold. For example, if the statistical value (the maximum value) of the difference d[i] exceeds the threshold, the filter cleaning determination part 104 may determine that clogging of the filter 206 has progressed and the filter 206 needs to be cleaned.
(51) The evaluation part 102 may calculate an average value of the acquired current information (current-value time-series data) x[i] (i=1, . . . , N) in a predetermined period n in accordance with the following expression (where j is a predetermined positive integer).
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By performing the above outlier detection or correlation calculation on the average value
(53) In the above example embodiment, the current information acquisition part 101 acquires the information about the current (current-value time-series data) flowing through the power supply part of the freezer showcase 20 from the sensor 30. However, the current information acquisition part 101 may acquire information about a power at the power supply part of the freezer showcase 20, calculate (estimate) current information from the power information, and supply the current information to the evaluation part 102. In the simplest calculation, in the case of the three-phase three-wire system, for example, P=√3×I×V×cos θ (cos θ is a power factor) may be used (I=P/(√3×V×cos θ)).
Exemplary Embodiment 2
(54) In a second example embodiment of the present invention, the evaluation part 102 in
(55) The frequency of the intermittent operation may be grasped by referencing to the power consumption calculated based on instantaneous-current-value time-series data of the freezer showcase 20, acquired by the current information acquisition part 101, by measuring a ratio of time during which the cooling operation is ON (when the compressor 201, etc. are on) in a constant time. If the ratio is a predetermined value or more, the filter cleaning determination part 104 determine that the filter is in a clogged state. Alternatively, 1/(cooling operation time+cooling stop time) in one cycle of the intermittent operation may be used as the frequency of the intermittent operation. In this case, when the cooling operation time increases, the frequency of the intermittent operation drops, and the frequency falls below a lower limit of the frequency corresponding to the normal operation in which the filter 206 is not clogged, the filter cleaning determination part 104 may estimate that the filter 206 is in a state in which the clogging has progressed and determine that the filter cleaning is necessary.
(56)
(57) The current information acquisition part 101 acquires current information (power consumption of the freezer showcase 20 estimated from current information). The evaluation part 102 evaluates the cooling operation time after a defrosting operation based on the current information. The evaluation part 102 compares the evaluated cooling operation time and a cooling operation time after-defrosting-operation in a normal state of the filter 206 of the freezer showcase 20 stored in the current information storage part 103. Next, the evaluation part 102 outputs a result of the comparison as a degree of change (S121). The filter cleaning determination part 104 compares the degree of change with a reference value (a threshold) (S131). If the degree of change differs from the reference value, the filter cleaning determination part 104 determines that the cleaning of the filter is necessary (S14). If the degree of change matches the reference value or falls within a range of the reference value, the filter cleaning determination part 104 determines that the cleaning of the filter is not necessary (S15).
(58) Based on the current-value time-series data (or power consumption information estimated therefrom) acquired from the current information acquisition part 101, the current information storage part 103 may in advance calculate the after-defrosting-operation cooling operation time in the normal state of the filter 206 of the freezer showcase 20 and may store the after-defrosting-operation cooling operation time therein. Alternatively, a manager or the like may, by using a terminal not illustrated, perform setting input of the after-defrosting-operation cooling operation time in the normal state of the filter 206 of the freezer showcase 20.
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(60) Based on the power consumption-value time series data acquired from the current information acquisition part 101, the current information storage part 103 may calculate in advance the power amount of the freezer showcase 20 in the predetermined period after-defrosting-operation in a normal state of the filter 206 and may store this power amount therein. Alternatively, a manager or the like may perform setting input of the power amount of the freezer showcase 20 in the predetermined period after-defrosting-operation in the normal state of the filter 206 by using a terminal not illustrated.
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(63) As the ON time (t.sub.ON) becomes longer, the power amount=P×t.sub.ON is increased. The evaluation part 102 may calculate a constant time of power amount after a defrosting operation time (W=Σ.sub.iP.sub.i×t.sub.i ON, where P.sub.i is the power value in a time period t.sub.i ON, i=1, . . . N, N is the number of cycles of the intermittent operation). The filter cleaning determination part 104 may compare this power amount with the predetermined period after-defrosting-operation power amount in a normal state of the freezer showcase 20, estimate the clogging state of the filter, and determine necessity of cleaning of the filter. The defrosting operation period may be acquired based on a magnitude of the current value (the estimated power value) based on the current information acquired by the current information acquisition part 101.
(64)
(65) When the filter 206 is clogged, since the ON period becomes longer than that in a normal state, a value (cycle) of an individual ON period plus an individual OFF period is elongated (the frequency is decreased).
(66)
(67) The above example embodiment 2 has been described based on an example in which the evaluation part 102 estimates the power of the freezer showcase 20 based on the current information (current-value time-series data) that the current information acquisition part 101 acquires from the sensor 30. However, when the state estimation apparatus 10 can acquire power consumption at the power supply part of the freezer showcase 20, by setting the current information acquisition part 101 in
(68)
(69) The voltage waveform data from the analog-to-digital converter 303 of the voltmeter 301 and the current waveform data from the analog-to-digital converter 306 of the ammeter 304 are multiplied by, for example, a multiplier 307, and an instantaneous power waveform is obtained. The instantaneous power waveform is smoothed by an active power calculation part 308, and an active power value is calculated. The voltage waveform data, the power waveform data, the instantaneous power waveform, and the active power value are inputted to a communication part 309. The communication part 309 transmits current time-series data (waveform data) or power-value time-series data (waveform data) to the state estimation apparatus 10. When the communication part 309 receives a measurement command from the state estimation apparatus 10, the communication part 309 may transmit current-value time-series data (waveform data) and/or power-value time-series data (waveform data). In
(70) The state estimation apparatus 10 in
(71) While an example of a flat-type open showcase has thus been described, the present invention is, as a matter of course, also applicable to an upright-type open showcase. In addition, application of the present invention is not limited to refrigerating and freezing open showcases. Needless to say, the present invention is also applicable to other refrigerating/freezing apparatuses.
(72) The disclosure of each of the above PTLs 1 to 10 is incorporated herein by reference thereto. Variations and adjustments of the example embodiments and examples are possible within the scope of the overall disclosure (including the claims) of the present invention and based on the basic technical concept of the present invention. Various combinations and selections of various disclosed elements (including the elements in each of the claims, examples, drawings, etc.) are possible within the scope of the claims of the present invention. That is, the present invention of course includes various variations and modifications that could be made by those skilled in the art according to the overall disclosure including the claims and the technical concept.