DISPOSABLE DELIVERY ASSEMBLY FOR A DRUG DELIVERY DEVICE
20220176033 · 2022-06-09
Inventors
Cpc classification
A61M5/14244
HUMAN NECESSITIES
A61M2039/0223
HUMAN NECESSITIES
A61M2005/14256
HUMAN NECESSITIES
International classification
Abstract
The present invention relates to a disposable delivery assembly for a drug delivery device to dispense a liquid medicament, the delivery assembly comprising: a disposable injector comprising an injection needle, a flexible tube and an injector fluid coupling, wherein the injection needle is in fluid communication with the fluid coupling via the flexible tube, a disposable cartridge comprising a reservoir at least partially filled with the liquid medicament and comprising a cartridge fluid coupling in fluid communication with the reservoir, wherein the injector and the cartridge are mechanically interconnected in an undeployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are disconnected, and wherein the cartridge is displaceable relative to the injector into a deployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are in fluid communication.
Claims
1. A disposable delivery assembly for a drug delivery device to dispense a liquid medicament, the disposable delivery assembly comprising: a disposable injector comprising an injection needle, a flexible tube, and an injector fluid coupling, wherein the injection needle is in fluid communication with the injector fluid coupling via the flexible tube; and a disposable cartridge comprising a reservoir at least partially filled with the liquid medicament and comprising a cartridge fluid coupling in fluid communication with the reservoir, wherein the disposable injector and the disposable cartridge are mechanically interconnected in an undeployed configuration, in which the injector fluid coupling and the disposable cartridge fluid coupling are disconnected, and wherein the disposable cartridge is configured to be displaced relative to the disposable injector into a deployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are in fluid communication.
2. The disposable delivery assembly according to claim 1, wherein the disposable cartridge and the disposable injector are pre-assembled by mechanically attaching the disposable cartridge to the disposable injector, and wherein a pre-assembly of the disposable cartridge and the disposable injector is insertable into a receptacle of a housing of the drug delivery device only when the disposable injector and the disposable cartridge are in the undeployed configuration.
3. The disposable delivery assembly according to claim 1 consisting of the disposable cartridge and the disposable injector, and wherein the disposable injector and the disposable cartridge are directly mechanically connected when in the undeployed configuration.
4. The disposable delivery assembly according to claim 1, wherein one of the disposable cartridge and the disposable injector comprises at least one stop member engaging with a correspondingly shaped stop face of the other one of the disposable cartridge and the disposable injector to impede self-acting displacement of the disposable cartridge and the disposable injector from the undeployed configuration into the deployed configuration.
5. The disposable delivery assembly according to claim 4, wherein the stop member and the stop face provide an interlock operable to prevent transferring of the disposable cartridge and the disposable injector into the deployed configuration.
6. The disposable delivery assembly of claim 4, wherein a mutual abutment and engagement of the stop member and the stop face is, at least temporally, suspendable by a decoupler of a fastener of the drug delivery device.
7. The disposable delivery assembly of claim 6, wherein the fastener is configured to releasably fix the disposable delivery assembly in or at a receptacle of the drug delivery device.
8. The disposable delivery assembly of claim 6, wherein the fastener is transferable from a release configuration into a locking configuration thereby inducing a displacement of the disposable cartridge relative to the disposable injector into the deployed configuration.
9. The disposable delivery assembly according to claim 1, wherein one of the disposable cartridge and the disposable injector comprises a linear guiding configured to engage with a guide section of the other one of the disposable cartridge and the disposable injector.
10. The disposable delivery assembly according to claim 9, wherein the injector fluid coupling comprises a cannula extending parallel to the linear guiding and configured to penetrate a pierceable seal of the cartridge fluid coupling.
11. A drug delivery device for dispensing a liquid medicament, comprising: a housing having at least one feeder member; a receptacle to receive a disposable delivery assembly, the disposable delivery assembly comprising: a disposable injector comprising an injection needle, a flexible tube, and an injector fluid coupling, wherein the injection needle is in fluid communication with the fluid coupling via the flexible tube, and a disposable cartridge comprising a reservoir at least partially filled with the liquid medicament and comprising a cartridge fluid coupling in fluid communication with the reservoir, wherein the disposable injector and the disposable cartridge are mechanically interconnected in an undeployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are disconnected, and wherein the disposable cartridge is configured to be displaced relative to the disposable injector into a deployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are in fluid communication; and a fastener configured to releasably fix the disposable delivery assembly in or relative to the receptacle.
12. The drug delivery device according to claim 11, wherein the receptacle is configured to receive the disposable delivery assembly only when the disposable injector and the disposable cartridge are in the undeployed configuration.
13. The drug delivery device according to claim 11, wherein the fastener is operably engageable with at least one of the disposable cartridge and the disposable injector and wherein the fastener is configurable from a release configuration into a locking configuration to mutually displace the disposable cartridge and the disposable injector into the deployed configuration.
14. The drug delivery device according to claim 11, wherein the fastener is pivotably connected to the housing between an opened configuration and a closed configuration, wherein the receptacle is accessible in the opened configuration and wherein the receptacle is at least partially covered by the fastener in the closed configuration.
15. The drug delivery device according to claim 14, wherein the fastener comprises a base portion pivot mounted to the housing and wherein the base portion comprises a rear panel that extends radially from a pivot axis into the receptacle upon the fastener pivoting from the closed configuration towards the opened configuration.
16. The drug delivery device according to claim 14, wherein the fastener comprises a decoupler configured to engage with at least one of a stop member and a stop face of the disposable injector and the disposable cartridge when the fastener reaches the closed configuration.
17. The drug delivery device according to claim 13, wherein the fastener comprises a slider and wherein the fastener is configured to be transferred from the release configuration into the locking configuration by slidably displacing the slider from an extended position into a retracted position.
18. The drug delivery device according to claim 17, wherein the fastener comprises a pivotable lid with a free end formed by the slider, wherein in closed configuration of the fastener, the slider at least partially enclosing the cartridge is configured to be retracted from the extended position into the retracted position along the deploy direction, thereby displacing the cartridge relative to the injector into the deployed configuration.
19. A method of deploying or undeploying a disposable delivery assembly of a drug delivery device, the method comprising: positioning the disposable delivery assembly against the drug delivery device, the disposable delivery assembly comprising: a disposable injector comprising an injection needle, a flexible tube, and an injector fluid coupling, wherein the injection needle is in fluid communication with the injector fluid coupling via the flexible tube, and a disposable cartridge comprising a reservoir at least partially filled with the liquid medicament and comprising a cartridge fluid coupling in fluid communication with the reservoir, wherein the disposable injector and the disposable cartridge are mechanically interconnected in an undeployed configuration, in which the injector fluid coupling and the disposable cartridge fluid coupling are disconnected, and wherein the disposable cartridge is configured to be displaced relative to the disposable injector into a deployed configuration, in which the injector fluid coupling and the cartridge fluid coupling are in fluid communication; inserting a pre-assembly of the disposable cartridge and the disposable injector, in which the disposable cartridge and the disposable injector are in the undeployed configuration, in a receptacle of a housing of the drug delivery device; and transferring a fastener of the drug delivery device from a released configuration into a locking configuration thereby inducing a displacement of the disposable cartridge relative to the disposable injector into the deployed configuration.
20. The method of claim 19, further comprising transferring the fastener from the locking configuration into the release configuration thereby inducing a displacement of the disposable cartridge relative to the disposable injector into the undeployed configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] In the following an embodiment of the disposable delivery assembly in connection with a drug delivery device is described in more detail by making reference to the drawings, in which:
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DETAILED DESCRIPTION
[0089] The drug delivery device 10 as it is illustrated in
[0090] The disposable delivery assembly 50 comprises a disposable injector 60 as illustrated in
[0091] The disposable injector as shown in
[0092] Typically, when arranged in the receptacle 20 of the drug delivery device 10 that side face of the injector 60 featuring the outlet for the injection needle 65 forms an integral component of the outer surface or housing 12 of the drug delivery device 10. In typical application scenarios, the drug delivery device 10 is e.g. adhesively attached to the skin of a patient. Upon activation of the injector 60, hence upon activation of the drug delivery device 10 the injection needle 65 is automatically positioned into the extended position thereby piercing or penetrating dermal tissue for transdermal or subcutaneous injection of the liquid medicament.
[0093] Opposite the injection needle 65 the injector 60 comprises an injector fluid coupling 68, presently in form of a hollow but tipped cannula 68a. As becomes apparent from
[0094] The cartridge 70 features a base 74 having and forming a fluid channel 86 and further has a housing 71 providing a protective sheath for the flexible bag 81 forming the reservoir 80 for the liquid medicament.
[0095] The base 74 further comprises a socket 76 extending from a planar surface of the base 74. The socket 76 extends into the flexible bag 81 so as to close an opening of the flexible bag. In addition and in order to seal the interconnection of flexible bag 81 and the socket 76, the socket comprises an annular or surrounding groove 78 at its outer circumference. In addition and as becomes apparent from
[0096] In this way, a sealed interconnection of socket 76 and flexible bag 81 can be provided without any adhesives and without application of thermal energy. By having a press fit arrangement of the flexible bag 81 with the socket 76 a rather medicament friendly seal can be provided.
[0097] The fluid channel 86 extends from a middle portion of the socket's 76 front face 75 into the base 74. As shown in
[0098] As it is further illustrated in Fig. lithe front face 75 of the socket 76 comprises several grooves 79 that extend across the front face 75 towards the outer circumference or to the outer edge thereof. All these grooves 79 merge with the central fluid channel 86. Since the flexible bag 81 is of flexible material it is conceivable that a portion thereof may get in abutment with a portion of the front face 75 when extracting the liquid medicament from the reservoir 80. Here, the grooves 79 provide a respectable fluid flow even in case that the portion of the front face 75 coinciding with the fluid channel 86 should be obstructed or should get in abutment with an inside-facing portion of the flexible bag 81.
[0099] The housing 71 of the cartridge 70 further comprises a linear guiding 72, e.g. in form of a longitudinal groove as illustrated for instance in
[0100] In an initial and undeployed configuration 4 as illustrated in
[0101] Consequently, when reaching the undeployed configuration 4 as shown in
[0102] The decoupler 37 may be simply provided by or integrated into a sidewall portion 38 of the lid-shaped fastener 14. As illustrated in
[0103] Comparing of
[0104] Due to the interaction of the stop member 69 with the correspondingly-shaped stop face 73a a premature fluid transferring coupling of injector 60 and cartridge 70 can be effectively prevented. When commercially distributed by a manufacturer, disposable injector 60 and disposable cartridge 70 may be provided as a preassembled disposable delivery assembly 50 as shown in
[0105] In the same way also a disconnecting and decoupling of disposable cartridge 70 and disposable injector 60 after consumption of the medicament the interaction with the fastener 14 upon opening the receptacle 20 may provide a self-acting and automated disconnection of cartridge 70 and injector 60. Contamination of the environment by droplets of the medicament rinsing out of the injection needle 65 can therefore be effectively avoided. Also here it is conceivable that cartridge 70 and injector 60 comprises mutually corresponding tamper proof members, which serve to avoid reconnection or redeployment of cartridge 70 and injector 60 once they have been transferred from the deployed configuration 6 back into the undeployed configuration 4.
[0106] The drug delivery device 10 as for instance illustrated in
[0107] In the present embodiment the complete disposable delivery assembly 50 is insertable along an insert direction 2 into the opened receptacle 20 as indicated in
[0108] In the undeployed configuration 4 as for instance shown in
[0109] The slider 32 and the base portion are interconnected by means of a planar spring 34 as shown in
[0110] By way of the mutual interaction of the latch portion 35 with one of the recesses 35a, 35b, the slider 32 can be interlocked either in the extended position 32a or in the retracted position 32b. In addition the spring 34 also comprises two wings 36 extending at an angle from the plane surface of the spring 34 and extending into the receptacle 20 when the fastener 14 is in its closed configuration 14d. The wings 36 provide a particular pressure onto the cartridge 70 to keep the cartridge well seated and fixed in the receptacle 20. The slider 32 forms a kind of a U-shaped receptacle for the cartridge 70, in particular for the cartridge's base 74. When in closed configuration 14d, an inside-facing sidewall portion 32 of the retracted slider 32 may directly abut with an outside-facing sidewall portion of the cartridge 70, in particular of its base 74. By closing the fastener, hence by transferring and pivoting the fastener 14 in the closed configuration 14d, in which the slider is in its extended position 32a, the fastener 14 is also in a release configuration 14a as shown in
[0111] Now, by displacing the slider 32 into the retracted position 32b as shown in
[0112] The grooves 24 of the latch members 23 are open in a direction opposite the deploy direction 1. They are therefore suitable to receive the corresponding latch members 26 of the slider 32 when the slider 32 is displaced from the extended position 32a into the retracted position 32b along the deploy direction 1. The retracted position 32b of the fastener 14 effectively coincides with the locking configuration 14b, supposed that the slider 32 is displaced when the fastener 14 is in closed configuration 14d. Similarly, the extended position 32a of the slider 32 coincides with the release configuration 14a of the fastener 14 supposed that the fastener is in closed configuration 14d when the slider 32 is displaced relative to the base portion 30.
[0113] Once the medicament contained in the reservoir 80 has been withdrawn thus requiring a replacement of the cartridge 70 the slider 32 may be displaced in a direction opposite to the deploy direction 1, typically by means of the ripples 33 provided at the outer surface of the free end of the slider 32. As soon as the latch members 26, 24 of slider 32 and housing 12 disengage, the fastener 14 will be automatically lifted by a predefined portion due to the wings 36 of the spring 34 applying pressure to the upper surface of the cartridge 70. This is a clear indication to the user, that the drug delivery device 10 is in a maintenance mode. Now, by pivoting the fastener 14 from the closed configuration 14d into the opened configuration 14c, a rear panel 31 extending radially from the pivot axis 18 engages with a sidewall portion 71a of the housing 71 of the cartridge 70, thereby displacing the cartridge 70 along the linear guiding 72 relative to the injector 60 toward the undeployed configuration.
[0114] As a consequence, and when reaching e.g. a 90° opening configuration of the fastener 14, the injector 60 and the cartridge 70 are again in their undeployed configuration 4. Hence, the injector fluid coupling 68 is disconnected form the cartridge 70 and its reservoir 80 so that any eventual residual portions of the medicament left in the reservoir 80 may not leave the cartridge 70. Contamination of the environment through and by the medicament can therefore be reduced and prevented.
[0115] In addition, the rear panel 31 extending at least partially into the receptacle 20 is of particular benefit to provide an effective safeguard mechanism. When closing the fastener 14, hence when pivoting the fastener 14 from the opened configuration 14c into the closed configuration 14d it is required, that the rear panel 31 may freely enter a recessed portion between the cartridge 70 and the injector 60. In circumstances, wherein the disposable injector 60 and the disposable cartridge 70 should be arranged or inserted into the receptacle 20 already in a deployed configuration 6 closing of the fastener 14 is effectively prevented since the rear panel 31 would evidently collide with the cartridge 70, in particular with a housing 71 thereof that faces away from the base 74.
LIST OF REFERENCE NUMBERS
[0116] 1 deploy direction
2 insert direction
4 undeployed configuration
6 deployed configuration
10 drug delivery device
12 housing
14 fastener
14a release configuration
14b locking configuration
14c opened configuration
14d closed configuration
15 lid
16 hinge
18 pivot axis
20 receptacle
21 sidewall
22 recessed structure
23 latch member
24 groove
26 latch member
30 base portion
31 rear panel
32 slider
32a extended position
32b retracted position
33 ripples
34 spring
35 latch portion
35a recess
35b recess
36 wing
37 decoupler
38 sidewall
50 delivery assembly
59 guide section
60 injector
61 base
62 mating structure
63 track
64 flexible tube
65 injection needle
66 piston
67 conduct
67a protector
68 injector fluid coupling
68a cannula
69 stop member
69a stop face
70 cartridge
71 housing
71a sidewall portion
72 linear guiding
73 recess
73a stop face
74 base
75 front face
76 socket
77 O-ring
[0117] 78 groove
79 groove
80 reservoir
81 flexible bag
82 pierceable seal
84 insert
85 through opening
86 fluid channel
88 closure
90 cartridge fluid coupling
100 feeder member
102 battery
104 injection drive
106 delivery drive