PRODUCT TRANSPORT CONTAINER WITH A DESIRED TEMPERATURE RANGE
20220178605 · 2022-06-09
Assignee
Inventors
- Hélène Françoise OLIVO DANSE (Roche-la-Molière, FR)
- Jean-Claude CLAEYS (Puurs, BE)
- Emir TEBIB (Le Plessis Belleville, FR)
- Johanna SCHRIMACHER MROCH (Willich, DE)
Cpc classification
F25D2303/0844
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention relates to the transport of products in a desired conservation temperature range, comprising: a box (2) made of insulating material delimiting a compartment opened upwards having a volume less than 150 liters and able to contain products, the box (2) having a determined heat dissipation value; a cover (4) made of insulating material adaptable on the box (2) to seal the compartment; a diffusing divider wall (5) interposed between the box (2) and the cover (4) to delimit with the cover (4), a chamber with a surface (7) for receiving at least one refrigerated load (6) emitting a heat value, the cover (4) and the divider wall (5) comprising complementary means for locking/unlocking (9) with one another; characterized in that the heat energy emitted by the refrigerated load (6) and the thermal diffusion coefficient of the divider wall (5) are adjusted such that, at determined transport and conservation temperatures and for a desired duration after receiving the refrigerated load (6) and exposure of the container (1) to the transport temperature, the heat value diffused by the divider wall (5) to the compartment is equal to, or at most 20% greater than the heat value dissipated by the box (2).
Claims
1. Product transport container (1) with a desired temperature range, comprising: a box (2) made of insulating material delimiting a compartment opened upwards having a volume less than 150 liters and able to contain the products, the box (2) having a determined heat dissipation value; a cover (4) made of insulating material adaptable on the box (2) to seal the compartment; a diffusing divider wall (5) interposed between the box (2) and the cover (4) to delimit with the cover (4), a chamber with a surface (7) for receiving at least one refrigerated load (6) emitting a heat value, the cover (4) and the divider wall (5) comprising complementary means for locking/unlocking (9) with one another; characterized in that the heat energy emitted by the refrigerated load (6) and the thermal diffusion coefficient of the divider wall (5) are adjusted such that, at determined transport and conservation temperatures and for a desired duration after receiving the refrigerated load (6) and exposure of the container (1) to the transport temperature, the heat value diffused by the divider wall (5) to the compartment is equal to, or at most 20% greater than the heat value dissipated by the box (2).
2. Container (1) according to claim 1, characterized in that the divider wall (5) is perforated (8) so as to constitute a means for adjusting the thermal diffusion coefficient.
3. Container (1) according to claim 1, characterized in that the cover (4) and the divider wall (5) are independent from one another and comprise complementary articulation means (15) able to allow the pivoting of the cover (4) with respect to the divider wall (5) and along a pivoting edge (14), to enable the putting into place of the refrigerated load (6) inside the chamber.
4. Container (1) according to claim 3, characterized in that the cover (4) is able to pivot by an angle comprised between 10° and 60°.
5. Container (1) according to claim 3, characterized in that the articulation means (15) of the cover (4) comprise at least one groove (16) disposed along the pivoting edge (14) of the cover (4) and facing the divider wall (5), a projecting ridge (17) with a circular cross-section borders the inner side of the groove (16), and the complementary articulation means (15) of the divider wall (5) comprise at least one complementary groove (18) at the projecting ridge (17) intended to engagingly receive said ridge (17) with pivoting capacity.
6. Container (1) according to claim 1, characterized in that the locking/unlocking means (9) of the cover (4) comprise two side strips (10), each projecting orthogonally from a side edge of the cover (4) and in the direction of the divider wall (5), each side strip (10) has at its free end, a lug (11) projecting in the direction of the opposite strip (10), and the locking/unlocking means of the divider wall (5) comprise side edges (12) projecting towards the cover (4) and in which are arranged notches (13) complementary to the side strips (10) and to the lugs (11).
7. Container (1) according to claim 3, characterized in that the receiving surface (7) is split into two receiving zones (19) by a central strip (20) perpendicular to the pivoting edge (14).
8. Container (1) according to claim 7, characterized in that the locking/unlocking means (9) comprise two front strips (21) projecting orthogonally from the edge of the cover (4) opposite the pivoting edge (14), and in the direction of the divider wall (5), the two front strips (21) being positioned in either side of the central strip (20) and delimit between them a form of restraint (22), the end of the central strip (20) facing the form of restraint (22) comprises a complementary form of restraint (23) to be locked between the two front strips (21).
9. Container (1) according to claim 8, characterized in that the side ends of the front strips (21) are each provided with a projecting lug (24) intended to be snap-fitted in complementary notches (25) arranged on the edges (12) of the divider wall (5).
10. Container (1) according to claim 1, characterized in that the cover (4) and the divider wall (5) are molded in one same material.
11. Container (1) according to claim 1, characterized in that the refrigerated load (6) is constituted by a carbon dioxide mass in the form of snow or ice.
12. Method for loading a refrigerated load (6) into a container (1) according to claim 1, characterized in that, from a divider wall (5) on which is placed the cover (4) with pivoting capacity with respect to the divider wall (5) and along a pivoting edge (14), the method comprises steps consisting of: making the cover (4) automatically pivot with respect to the divider wall (5) to free up an access to the chamber for receiving the refrigerated load (6); automatically pushing at least one refrigerated load (6) inside the chamber.
13. Method according to claim 12, characterized in that the cover (4) is pivoted by an angle comprised between 10° and 60°.
14. Method according to claim 12, characterized in that it comprises an additional step consisting of automatically engaging the complementary locking means of the cover (4) and of the divider wall (5) to seal the refrigerated load (6) inside the chamber.
15. Method according to claim 12, characterized in that it comprises an additional step consisting of automatically controlling the loading of the refrigerated load (6), and: in case of non-loading or partial loading, the cover (4) and the divider wall (5) are sent to a reject or correction station; in case of valid loading, the cover (4) and the divider wall (5) are sent to a closing station or a final station in view of their positioning on a box (2).
16. Installation (26) for the implementation of the method according to claim 12, characterized in that it comprises: means (27) for supporting a divider wall (5) on which is placed a cover (4); means (28) for automatically pivoting the cover (4); means (29) for supplying a refrigerated load and for pushing the refrigerated load (6) inside the chamber.
17. Installation (26) according to claim 16, characterized in that it comprises means (32) for automatically closing the cover (4) on the divider wall (5) for their locking onto one another after receiving the refrigerated load (6).
18. Installation (26) according to claim 16, characterized in that it comprises means for controlling the loading of the refrigerated load (6).
19. Installation (26) according to claim 16, characterized in that the pivoting means (28) are presented in the form of an actuator able to raise a front edge or side edges of the cover (4).
20. Installation (26) according to claim 16, characterized in that it comprises means for generating (30) a block of dry snow or dry ice, and means for cutting the block into portions.
Description
SUMMARIZING DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0062] In reference to
[0063] The container (1) comprises a box (2) made of insulating material delimiting a compartment opened upwards and of a volume less than 150 L.
[0064] The compartment is adapted to contain the products to be maintained at temperature. The box (2) advantageously and internally comprises conformations such as ridges (3) intended to favor the circulation of energy to establish a constant temperature gradient as low as possible spread into all points of the compartment.
[0065] The container (1) also comprises a cover (4) made of insulating material which can be mounted on the box (2) to close the compartment.
[0066] In reference to
[0067] The box (2), the cover (4) and the divider wall (5) are constituted of a material having good thermal insulation characteristics, associated with a low density. For example, this material can be polystyrene, expanded or extruded, or expanded polyethylene, or expanded polypropylene offering the additional advantage of allowing the different portions of the container (1) to be made by molding.
[0068] The container (1) has a general rectangular parallelepiped shape, but this shape must not be considered as limiting the scope of the invention.
[0069] From the above, the box (2) has a determined heat dissipation value, and the divider wall (5) has a specific thermal diffusion coefficient.
[0070] According to the invention, the heat energy emitted by the refrigerated load (6) and the heat diffusion coefficient of the divider wall (5) are adjusted such that, at determined transport and conservation temperatures and for a desired duration after receiving the refrigerated load (6) and exposure of the container (1) to the transport temperature, the heat value diffused by the divider wall (5) to the compartment is equal to, or at most 20% greater than the heat value dissipated by the box (2) outwards.
[0071]
[0072] Indeed, the transport container (1), according to the invention, is intended, for example, for mail order selling, and in particular for home delivery. To this end, after having placed a refrigerated load (6) in the chamber delimited between the cover (4) and the divider wall (5), the cover (4) and the divider wall (5) are locked onto one another and positioned on the box (2) to close the compartment which have previously received the products to be maintained at temperature.
[0073] At this stage, the transport container (1) is shipped and transported under particular conditions, i.e. for a certain time, and by being exposed to a transport temperature, which can be an ambient temperature or a specific temperature of a temperature-controlled lorry, for example.
[0074] According to the invention, the heat energy emitted by the refrigerated load (6) and the thermal diffusion coefficient of the divider wall (5) are adjusted to allow the diffusion of a heat value inside the compartment, corresponding substantially to actual needs, to avoid any waste of refrigerated load (6).
[0075] To do this, the thermal diffusion coefficient of the divider wall (5) can be adjusted in any suitable manner, for example, by adjusting the surface (7) for receiving the refrigerated load (6), or by modifying the nature of the material constituting the divider wall (5), its thickness, or by making a plurality of perforations (8), etc.
[0076] The heat value of the refrigerated load (6) is adjusted according to the quantity and to the nature of the refrigerated load (6), which can be, for example, in the form sticks, granules, carbon dioxide blocks, negative temperature eutectic plates, etc. Preferably, the refrigerated load (6) is constituted of a carbon dioxide mass, in the form of dry snow or dry ice.
[0077] As an example, below, different refrigerated loads and their heat energy per kilogram are mentioned: [0078] dry ice: 627 KJ/Kg [0079] Eutectic −3° C.: 325 KJ/Kg [0080] Eutectic −21° C.: 274 KJ/Kg [0081] Water (regular ice): 334 KJ/Kg
[0082] In practice, the heat value diffused through the divider wall (5) to the compartment can be expressed as follows:
[0083] With:
[0084] Sr: the exchange surface (7);
[0085] λr: the thermal conductivity of the material of the divider wall (5);
[0086] er: the thickness of the divider wall (5);
[0087] Trf: the phase change temperature of the refrigerated load (6);
[0088] Tmaint: the conservation temperature to be obtained in the box (2).
[0089] The heat value dissipated by the box (2) can be expressed as follows:
[0090] With:
[0091] Smb: the geometric surface (7) of the box (2);
[0092] λb: the thermal conductivity of the material of the box (2);
[0093] eb: the thickness of the wall of the box;
[0094] Tamb: the transport temperature;
[0095] Tmaint: the conservation temperature to be obtained in the box (2).
[0096] The heat value dissipated by the box (2) considers the geometry of the box, its value depending on its exchange surface between the outside and the inside.
[0097] The conductivity of a material is its capacity to conduct heat linearly. The heat value dissipated by the box (2) is qualified with the thermal diffusion coefficient value K in W/m.sup.2. ° C. The greater this value is, the more diffusion there will be, the less efficient it is in insulating capacity.
AS EXAMPLES
[0098] a box (2) having a thickness of 95 mm (9 mm of polyethylene+86 mm of polyurethane) has a value of K=0.31 W/m.sup.2. ° C. [0099] a box (2) having a thickness of 35 mm of expanded polypropylene has a value of K=0.87 W/m.sup.2. ° C.
[0100] The conductivity of materials (λ) is measured in W/m.sup.2. ° C. The insulating materials have conductivities comprised between 0.020 and 0.060 W/m.sup.2. ° C.
EXAMPLES
[0101] Polyurethane: 0.021 W/m.sup.2. ° C.
[0102] Expanded polypropylene: 0.038 W/m.sup.2. ° C.
[0103] Glass wool: between 0.030 and 0.040 W/m.sup.2. ° C.
[0104] Expanded polystyrene: 0.036 W/m.sup.2. ° C.
[0105] According to the invention, the heat energy emitted by the refrigerated load (6) and the thermal diffusion coefficient of the divider wall (5) are adjusted to obtain:
Pbdiss≥Prdif≤1.2×Pbdiss
[0106] The container (1) according to the invention can also, either for storing frozen products at a temperature comprised between −40° C. and −18° C., or fresh products at a temperature comprised between 0° C. and 4° C.
Example 1
[0107] As an example, for the transport of frozen products at a conservation temperature of −20° C.: The box (2) is made of expanded polypropylene, delimiting a compartment having an inner surface area of 0.10 m.sup.2. The walls of the box (2) have an average thickness of 35 mm.
[0108] The heat value dissipated by the example of an expanded polypropylene box (2) described above, outwards at 25° C., is about 28.8 W hourly. If it is sought to maintain the temperature for 12 hours, the value dissipated outwards over 12 hours is 345.6 W.
[0109] The divider wall (5) has a receiving surface (7) made of two zones, each having an exchange surface area of about 499 cm.sup.2. The divider wall (2) is made of expanded polypropylene and has a thickness of lcm, perforated with 60 orifices, each having a diameter of about 1 mm.
[0110] The divider wall has a thermal diffusion coefficient of 7.8 W/m.sup.2. ° C. If the chamber receives two dry ice plates, each of 203×246×35 mm, that is 2 kg, emitting an energy of 1254 KJ, the heat value diffused by the divider wall (5) to the compartment is equal to 28.8 W hourly, and therefore equal to 345.6 W over 12 hours.
[0111] The heat value diffused by the divider wall (5) to the compartment is therefore equal to the heat value dissipated by the box for a duration of 12 hours after receiving two dry ice plates and exposure of the container (1) to a transport temperature of 25° C.
[0112] To maintain frozen products for 12 hours at 25° C., the thickness of the divider wall (5) made of expanded polypropylene could be less than lcm thick of polypropylene. Technically, such a thickness is not achievable by molding. This is the reason why the divider wall (5) has been perforated. Another solution would be to enlarge the exchange surface to let cold pass through.
Example 2
[0113] As an example, for the transport of fresh products at a conservation temperature of 2° C.
The box (2) is made of expanded polypropylene, delimiting a compartment having an inner surface area of 0.10 m.sup.2. The walls of the box (2) have an average thickness of 35 mm.
[0114] The heat value dissipated by the example of a box (2) made of expanded polypropylene described above, outwards at 25° C., is about 14.7 W hourly. If it is sought to maintain the temperature for 12 hours, the value dissipated outwards over 12 hours is 176.4 W.
[0115] The divider wall (5) has a receiving surface (7) made of two zones, each having an exchange surface area of about 499 cm.sup.2. The divider wall (5) is made of expanded polypropylene and has a thickness of 2 cm.
[0116] The divider wall has a thermal diffusion coefficient of 1.85 W/m.sup.2. ° C. If the chamber receives one single dry ice plate of 203×246×25 mm, that is 0.72 kg, emitting a heat energy of 451.44 KJ, the heat value diffused by the divider wall (5) to the compartment is equal to 14.7 W hourly, and therefore equal to 176.4 W over 12 hours.
[0117] The heat value diffused by the divider wall (5) to the compartment is therefore equal to the heat value dissipated by the box for a duration of 12 hours after receiving dry ice plates and exposure of the container (1) to a transport temperature of 25° C.
[0118] To maintain fresh products for 12 hours at 25° C. externally, the divider wall (5) made of expanded polypropylene must have a thickness of 2 cm. If the divider wall (5) is made of polyurethane, its thickness must be 1 cm.
[0119] The cover (4) and the intermediate wall (5) comprise complementary locking/unlocking means (9) to be locked onto one another and thus secure access to the refrigerated load (6).
[0120] For example, in reference to
[0121] Furthermore, and in reference to
[0122] In particular, the cover (4) and the intermediate wall (5) are intended to be locked onto the other during a pivoting movement of the cover (4) with respect to the divider wall (5) along a pivoting edge (14), and after having received at least one refrigerated load (6).
[0123] The cover (4) and the intermediate wall (5) are independent from one another and comprise complementary articulation means (15), capable of allowing the cover (4) to pivot with respect to the divider wall (5), in order to allow the refrigerated load (6) to be loaded into the chamber.
[0124] In reference to
[0125] Furthermore, the articulation means (15) of the divider wall (5) comprise at least one groove (18) complementary to the projecting ridge (17), intended to receive an engagement of said projecting ridge (17), with pivoting capacity. As above, the complementary groove (18) of the divider wall (5) can be discontinuous.
[0126] Thus, in reference to
[0127] This embodiment of complementary articulation means (15) allows to keep the independence between the cover (4) and the divider wall (5), by minimizing the thermal bridges.
[0128] In reference to
[0129] In order to be adapted to the desired application, the surface (7) for receiving the refrigerated load (6) can be split into two receiving zones (19) by a central strip (20) perpendicular to the pivoting edge (14).
[0130] In this embodiment, and in reference to
[0131] Complementarily, the end of the central strip (20) of the divider wall (5), facing the form of restraint (22) of the cover (4), comprises a complementary form of restraint (23) to be locked between the two front strips (21).
[0132] Advantageously, in reference to
[0133] According to the invention, in order to load a refrigerated load (6) between the cover (4) and the divider wall (5), the cover (4) must be made to automatically pivot along its pivoting edge (14) by an angle comprised between 10° and 60°, from a divider wall (5) on which is placed the cover (4) with pivoting capacity with respect to the divider wall (5) and along a pivoting edge (14), and to automatically push at least one refrigerated load (6) inside the chamber.
[0134] To do this, the invention also relates to an installation (26) comprising divider wall (5) support means (27) on which is placed the cover (4) and means for pivoting (28) the cover (4), for example in the form of an actuator able to raise the front edge of the cover (4).
[0135] From this principle, several embodiments are possible. It is possible to implement an installation in the form of a linear installation, such as illustrated in
[0136] In reference to
[0137] In reference to
[0138] In reference to the installation (26) illustrated in
[0139] The installation (26) then comprises means for automatically closing (32) the cover (4) on the divider wall (5) to lock them with one another after receiving the refrigerated load (6). These means (32) are presented, for example, in the form of an actuator able to bear on the top of the cover (4) to engage the different complementary locking/unlocking means (9).
[0140] The method advantageously comprises a step consisting of automatically controlling the refrigerated load (6) between the cover (4) and the divider wall (5) such that, in case of non-loading or partial unloading, the cover (4) and the divider wall (5) are sent to a reject or correction station (not represented) and, in case of total loading, the cover (4) and the divider wall (5) are sent to a closing station or a final station (not represented) in view of their positioning on a box (2).
[0141] On the installation (26) illustrated in
[0142] To do this, the installation (26) comprises, in a particular embodiment, a scale (33) positioned before or after the means for closing (32) the cover (4), to check the weight of the cover (4) and of the divider wall (5) loaded with a refrigerated load (6). If the weight does not match, an actuator (34) is able to laterally push the cover (4) and the divider wall (5) to the reject or correction station. If the weight is correct, the cover (4) and the divider wall (5) scroll towards another actuator (35) intended to laterally push the cover (4) and the divider wall (5) to a final station, in view of positioning said cover (4) and the divider wall (5) on a box (2) of a container (1) comprising products to have their temperature maintained.
[0143] In reference to
[0144] When the divider wall (5) and the cover (4) are positioned on the support means (27), the cover is located positioned under a support plate (40) extended laterally by two edges (41) folded under the side edges of the cover (4). This support plate (40) is connected in an articulated manner to an actuator (42) such that the actuation of the actuator (42) allows to raise the support plate (40), removing by way of the folded edges (41), the pivoting of the cover (40). The articulation between the actuator (42) and the support plate (40) allows to make the cover (40) pivot.
[0145] Once the cover (4) is open, the supply means (29), not represented in
[0146] Then, the actuation of the actuator (42) in the opposite direction allows to bear, by way on the support plate (40) on the cover (4) to lock it onto the divider wall (5). The guiding of the support plate (40) is done laterally by a rack system (43).
[0147] Of course, the worksurface of the individual station can integrate a scale to control the weight of the refrigerated load (6).